Taps & Dies

[Pages:46]Taps & Dies



Taps & Dies

TAPS & DIES

IRWIN HANSON

IRWIN? HANSON? has been manufacturing High Carbon Steel threading tools for over 100 years, and has proven itself to be a brand you can trust. Performance, thread quality, durability, and ease of use -- proven for over a century.

IRWIN TAP

FEATURES

[2]

1. Chamfer with various styles for specific drilling applications

[1]

2. Tap size and recommended drill bit size are laser-etched on each tool for easy identification

Tap and Die Styles

Self-Aligning Taps

Plug Taps

8-10 threads

Taper Taps

8-10 threads

Self-Aligning Dies

? Starts straight every time ? Ideal for through holes and irregular surfaces

? Ideal for tough starting applications ? Preferred use with deep or

through-hole applications ? 8 to 10 threads chamfered

1" Across Hex Flats

? Starts straight every time ? More steel at critical points for extra strength ? Recommended for use with PTS die stock

3-5 threads

Bottom Taps

1-2 threads

Hexagon Dies

? Ideal for all general purpose threading ? 3 to 5 threads chamfered ? Most common chamfer

? Ideal for threading close to the bottom of blind holes ? 1 to 2 threads chamfered ? Shortest standard chamfer

5/8", 1", 1-7/16" and 1-13/16" Across Hex Flats

? Best suited for maintenance and repair work ? Recommended for use with hexagonal die stock handles ? In area with limited space, die can be used with a wrench

or socket

Solid Round Dies

1" and 1-1/2" Overall Diameter

? Ideal for general purpose threading

? Fits into adjustable guide or plain die stock handles

Tap & Die Description Guide 10-24 NC

Adjustable Round Dies

1", 1-1/2", 2" and 3" Overall Diameter

? Ideal for a precision threading with the adjustment of die made by set screw

? Adjustable dies allow the user to under or over cut their threads

? Fits into adjustable guide or plain die stock handles ? Meets Federal Specifications GGG-D-296

Fastener Diameter 10 - Machine screw size 5/8" - Fractional 8 mm - Metric

Thread Pitch Threads per inch (machine & fractional) Distance between threads (metric)

Thread Type

NC = National Coarse (USS) NF = National Fine (SAE) NS = National Special NEF = National Extra Fine NPT = National Pipe Taper BSP = British Standard Pipe (no thread symbol required for metric fasteners)

Applications

General purpose machines and appliances Automotive parts requiring extreme pressures Special threads ? either diameter or threads per inch For optical or thin wall parts For all pipe threads For all pipe threads

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Taps & Dies

Tap & Drill Selection Chart

TAPS & DIES

Diam/ Type

1/64" 1/32" 1.0 mm 60 59 58 57 56 3/64" 55 54 1.5 mm

53

1/16" 52 51

50

49 48 5/64" 47 2.0 mm 46 45 44 43 42 3/32" 41 40 2.5 mm 39 38 37 36 7/64" 35 34 33 32 3.0 mm 31 1/8"

30

29

3.5 mm 28

Decimal Fractional Equiv. Tap

.0516 .0312 .0394 .0400 .0410 .0420 .0430 .0465 .0469 .0520 .0550 .0591

.0595

.0625 .0635 .0670

.0700

.0730 .0760 .0781 .0785 .0787 .0810 .0820 .0860 .0890 .0935 .0938 .0960 .0980 .0984 .0995 .1015 1/8" - 40 NS .1040 .1065 .1094 .1100 .1110 .1130 .1160 .1181 .1200 .1250

.1285

.1360

.1378 .1405

Machine Screw Tap

0 - 80 NF

1 - 64 NC 1 - 72NF

2 - 56 NC 2 - 64 NF 3 - 48 NC

3 - 56 NF 4 - 36 NS 4 - 40 NC 4 - 48 NF

5 - 40 NC 5 - 44 NF 6 - 32 NC 6 - 36 NS 6 - 40 NF 6 - 48 NS

8 - 32 NC 8 - 36 NF

Metric Tap

3 mm - 0.60 3 mm - 0.50 3 mm - 0.50

4 mm - 0.70 4 mm - 0.75

Screw Ext.

EX-1 EX-2

Diam/ Type

9/64" 27 26 25 24 23 5/32" 22 4.0 mm 21 20 19 18 11/64" 17 16 4.5 mm 15 14 13 3/16" 12 11 10 9 5.0 mm 8 7 13/64" 6 5 4 3 5.5 mm 7/32" 2 1 A 15/64" 6.0 mm B C D E 1/4" 6.5 mm F

Decimal Fractional Equiv. Tap

.1406 8 - 40 NS .1440 .1470 3/16"-24 NS .1495 .1520 .1540 .1562 3/16"-32 NS .1570 .1575 .1590 .1600 .1660 .1695 .1719 .1730 .1770 .1772 .1800 .1820 .1850 .1875 .1890 .1910 .1935 .1960 .1969 .1990 .2010 1/4" - 20 NC .2031 .2040 .2055 .2090 1/4" - 24 NS .2130 1/4" - 28 NF .2165 .2188 1/4"- 32 NEF .2210 .2280 1/4" - 40 NS .2340 .2344 .2362 .2380 .2420 .2460 .2500 .2500 .2559 .2570 5/16"- 18 NC

Machine Screw Tap 10 - 24 NC

10 - 32 NF

12 - 24 NC 12 - 28 NEF 14 - 20 NS 14 - 24 NS

Metric Tap

5 mm - 0.90 5 mm - 0.80

6 mm - 1.00 6 mm - 1.00

7 mm - 1.00 7 mm - 1.00

Screw Ext. ST-1 EX-3

ST-2

ST-3 EX-4

Machine Screw Reference Guide

Before cutting a thread, you must know the rod diameter. Use the chart at right to determine the appropriate machine screw size:

Machine Screw

#0 #1 #2 #3 #4 #5 #6

Rod Diameter

.060" .073" .086" .099" .112" .125" .138"

Machine Screw

#7 #8 #9 #10 #12 #14

Rod Diameter

.151" .164" .179" .190" .216" .242"

800.866.5740

175

Taps & Dies

Tap & Drill Selection Chart

Diam/ Type

G 17/64" H I 7.0 mm J K 9/32" L M 7.5 mm 19/64" N 5/16" 8.0 mm O P 21/64" Q 8.5 mm R 11/32" S 9.0 mm T 23/64" U 9.5 mm 3/8" V W 25/64" 10.0 mm X Y 13/32" Z 10.5 mm 27/64" 11.0 mm 7/16" 11.5 mm

29/64"

15/32" 12.0 mm 31/64" 12.5 mm

Decimal Equiv.

.2610 .2656 .2660 .2720 .2756 .2770 .2810 .2812 .2900 .2950 .2953 .2969 .3020 .3125 .3150 .3160 .3230 .3281 .3320 .3346 .3390 .3438 .3480 .3543 .3580 .3594 .3680 .3740 .3750 .3770 .3806 .3906 .3937 .3970 .4040 .4062 .4130 .4134 .4219 .4331 .4375 .4528

.4531

.4688 .4724 .4844 .4921

Fractional Tap 5/16"-24 NF 5/16"-32 NEF

3/8"- 16 NC 3/8"- 24 NF

7/16"- 14 NC 7/16"- 20 NF

1/2"- 13 NC 1/2"-20 NF 1/2"-24 NS 9/16" - 12 NC

Pipe Tap

1/8" - 28 BSP 1/8" - 27 NPT

1/4" - 18 NPT 1/4" - 19 BSP

Metric Tap

Screw Ext.

8 mm - 1.25

8 mm - 1.00 8 mm - 1.00

EX-5 9 mm - 1.25

ST-4 9 mm - 1.00 9 mm - 1.00 9 mm - 0.75

10 mm - 1.50 10 mm - 1.50 10 mm - 1.25

10 mm - 1.00 10 mm - 1.00

11 mm - 1.50 11 mm - 1.50 ST-5

12 mm - 1.75 EX-6 12 mm - 1.50 12 mm - 1.50 12 mm - 1.25

14 mm - 2.00 ST-6 14 mm - 2.00 14 mm - 1.50

Diam/ Type

1/2"

13.0 mm 33/64" 17/32" 35/64" 9/16" 37/64" 19/32" 39/64" 5/8" 41/64" 21/32" 43/64" 11/16" 45/64" 23/32" 47/64" 3/4" 49/64" 25/32" 51/64" 13/16" 53/64" 27/32" 55/64" 7/8" 57/64" 29/32" 59/64" 15/16" 61/64" 31/32" 63/64" 1" 1-1/64" 1-1/32" 1-1/16" 1-3/32" 1-1/8"

1-5/32"

1-3/16" 1-1/4" 1-5/16" 1-3/8" 1-7/16"

1-1/2"

Decimal Fractional Equiv. Tap

.5000

.5118 .5156 .5313 .5469 .5625 .5781 .5938 .6094 .6250 .6406 .6562 .6719 .6875 .7031 .7188 .7344 .7500 .7656 .7812 .7969 .8125 .8281 .8438 .8594 .8750 .8906 .9062 .9219 .9375 .9531 .9688 .9844 1.0000 1.0156 1.0312 1.0625 1.0938 1.1250

9/16"- 18 NF 5/8" - 11 NC

5/8"- 18 NF 11/16"-11 NS 11/16"-16 NS 3/4" - 10 NC 3/4" - 16 NF

7/8" - 9 NC 7/8" - 14 NF

1" - 8 NC

1" - 12 NF 1" - 14 NS

1-1/8"- 7 NC

1.1562

1.1875 1.2500 1.3125 1.3750 1.4375

1.5000

Pipe

Metric Screw

Tap

Tap

Ext.

14 mm - 1.25 14 mm - 1.50 14 mm - 1.25

EX-7

16 mm - 2.00

3/8" - 18 NPT

ST-7

16 mm - 1.50

18 mm - 2.50

18 mm - 1.50

20 mm - 2.50 1/2" - 14 NPT

22 mm - 1.50 EX-8 24 mm - 3.00

24 mm - 2.00

3/4" - 14 NPT

EX-9 1" - 11-1/2" NPT

1-1/4" 11-1/2" NPT

TAPS & DIES

176



Driving Performance Through Innovation

At IRWIN, we understand it's all about performance, and you only get out of a tool what you put in a tool. The new Performance Threading SystemTM drive tools from IRWIN HANSON are a prime example. With exceptional innovation, these threading tools are now easier to use, and aid in maintaining the high thread quality and durability professionals trust. The IRWIN HANSON Performance Threading SystemTM drive tools have been engineered to make threading more efficient by reducing the setup time and the number of tools needed.

Taps & Dies

Performance Threading System Threading Tools

HANSON PTS Die Stock Handle

HANSON PTS Adjustable Tap Handle & Reamer Wrenches

4935054

? Die Lock ? no more set screws needed ? Simply twist to insert and remove die

4935052

? Versatile base, drives with die stock, 3/8" ratchet or T-handle (included) ? Adjustable jaw has two tap sockets that fit No. 4 to 1/2" or 3 mm to 12 mm

Description

Hanson PTS Die Stock & Tap Driver Tap Driver - Small Tap Driver - Medium Die Stock

Usage

For Taps No. 4 to 1/4" (3mm to 6mm) For Taps 1/4" to 1/2" (6mm to 12mm) For 1" Hexagon Dies; Accepts Small & Medium Adj. Tap Sockets to Drive Taps

Carded Item # Bulk Item #

1766068 1766069 1766070

4935052 4935053 4935054

HANSON PTS Drive Tool Module

4935055

Threading Tools Tap Driver ? Small: Adj Tap Socket Drives Taps Sizes No. 4 (3mm) To 1/4" (6mm) Tap Driver ? Medium: Adj Tap Socket Drives Taps Sizes 1/4" (3mm) To 1/2" (12mm)

Die Stock: Drives 1" Hex Dies With And Without Alignment, Accepts Sm & Med Adjustible Tap Sockets

Metric Pitch Gauge SAE Pitch Gauge Die Spacer Bulk, Hex ? IRWIN T-Bar For Adj. Tap Socket Bulk ? IRWIN

Item # 4935055 4935052 4935053

4935054

11016 11018 1775311 1775312

TAPS & DIES

800.866.5740

177

Taps & Dies

Threading Tools

HANSON Adjustable Tap Handle & Reamer Wrenches

HANSON Tap Adaptors

HANSON T-Handle Ratcheting Tap Wrench

12498

? Straight handle design provides greater leverage,

especially when using larger diameter taps

3095001

? Designed for use with taps, reamers, screw extractors and other tools with a square shank

? Adaptors feature a 3/8" square drive to accommodate socket wrench or extension

? Designed for use with taps, reamers, screw

HANSON Offset Handle Adjustable Tap

extractors, and other tools with a square shank

21101

& Reamer Wrenches

? Not recommended for cutting new threads

HANSON T-Handle Tap Wrenches

12421

? Straight handle design provides greater leverage, especially when using larger diameter taps

12401

? Designed for use with taps, reamers, screw extractors and other tools with a square shank

? Adjusted and tightened to size by twisting knurled nut

? End of TR-50 & TR-73 wrench has 3/8" square drive to accommodate socket wrench or extension when desired

21112

? Three position gear box for quick, efficient ratcheting action

? Designed for use with taps, reamers, screw extractors and other tools with a square shank

Description

Usage

HANSON Offset Handle Adj. Tap Handle & Reamer Wrenches

TR - 21

For Taps No. 0 to 1/2" (3 mm to 12 mm)

TR - 121

For Taps No. 1/4" to 1" (6 mm to 24 mm)

HANSON Adj. Tap Handle & Reamer Wrenches

TR - 88

For Taps No. 0 to 1/2" (3 mm to 12 mm)

TR - 98

For Taps 1/4" to 1" (6 mm to 24 mm)

HANSON Tap Adaptors

2pc Tap Adaptor Set

2 Sizes for Taps No. 0 to 1/2"

Small Tap Adaptor

For Taps No. 0 to 1/4"

Large Tap Adaptor

For Taps 1/4" to 1/2"

HANSON T-Handle Tap Wrench TR - 1E TR - 1-1/2E TR - 2E HANSON Tap Wrenches with 3/8" Drive TR - 73* TR - 50 HANSON T-Handle Ratcheting Tap Wrench

-- -- -- --

For Taps No. 0 to 1/4" (3 mm to 6 mm) For Taps No. 12 to 5/16" For Taps 1/4" to 1/2" (6 mm to 12 mm)

For Taps No. 0 to 1/4" (3 mm - 6 mm) * For Taps 1/4" to 1/2" (6 mm to 12 mm)

For Tap Sizes No. 0 to 1/4" (3 mm to 6 mm) For Tap Sizes 1/4" to 1/2" (6 mm to 12 mm) 10" Extended Length for Tap Sizes #0 - 1/4" (3 mm to 6 mm) 12" Extended Length for Tap Sizes 1/4" - 1/2" (6 mm to 12 mm)

*Note: TR-73 comes with a hexagon nut

Carded Item #

12021 --

12088 --

3095001 -- --

12001 12115 12002

12073 12050

21201 21202 21210 21212

Bulk Item #

12421 11212

311088 12498

-- 3095001A 3095001B

12401 12415 12402

12473 12450

21101 21102 21110 21112

TAPS & DIES

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HANSON Adjustable Guide Die Stock Handles

12428 ? Maintains alignment for accurate, straight

threading

HANSON Plain Die Stock Handles

12416 ? Dies easily lock in position with set screw

HANSON Reamers

Taps & Dies

Threading Tools

HANSON Metric Measuring Kit with Thread Gauges

11221

? For deburring and enlarging holes in sheet metal and similar materials

? Not for use in machine tools

12087

? Shows 21 outside diameters (OD) in millimeters and decimals from 2.3 mm (.0906) to 24 mm (.9449)

? Measures thread pitch in millimeters from 0.35 to 3.00

HANSON Thread Pitch Gauges

11016

TAPS & DIES

Description

Usage

HANSON Adj. Guide Die Stock Handles

DS - 28

For 1" Adjustable Round Dies

DS - 35

For 1-1/2" Adjustable Round Dies

DS - 45

For 2" Adjustable Round Dies

DS - 26

For 1" Hexagon or Round Dies

DS - 36

For 1-7/16" Hexagon Dies

DS - 46

For 1-13/16" Hexagon Dies

HANSON Plain Die Stock Handles

DS - 57

For 5/8" Hexagon Dies

DS - 13

For 13/16" Round Dies

DS - 9

For 1" Hexagon or Round Dies

HANSON Reamers

Repair Reamer (1/8" to 1/2")

Repair Reamer Pouched (1/2" to 1")

HANSON Metric Measuring Kit w/Thread Gauges

Metric Measuring Kit

HANSON Thread Pitch Gauges

16-Leaf Metric Thread Pitch Gauge

16-Leaf Standard and Metric Thread Pitch Gauge

18-Leaf Standard Thread Pitch Gauge

800.866.5740

Carded Item #

-- -- -- 12026 -- --

-- -- 12008

11214 11221

--

12016 12017 12018

Bulk Item #

12428 12435 12445 11026 12436 12446

12457 12416 11008

-- --

12087

11016 11017 11018

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Taps & Dies

High Carbon Steel Taps

HANSON? Machine Screw Taps (HCS)

1032ZR

1132

1232

4935227 ? Ideal for routine maintenance, repair work and for

rethreading where high accuracy and tolerance thread is not critical ? Straight flutes are ground to provide rapid chip removal for efficient threading ? Designed for hand threading work in a variety of materials ? Taps produce a class 2B thread

Description

0 - 80 NF 1 - 64 NC 1 - 72 NF 2 - 56 NC 2 - 64 NF 3 - 48 NC 3 - 56 NF 4 - 36 NS 4 - 40 NC 4 - 48 NF 5 - 40 NC 5 - 44 NF 6 - 32 NC 6 - 36 NS 6 - 40 NF 6 - 48 NS 8 - 32 NC 8 - 36 NF 8 - 40 NS 10 - 24 NC 10 - 32 NF 12 - 24 NC 12 - 28 NF 12 - 32 NEF 14 - 20 NS 14 - 24 NS

No. of Flutes

2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4

Plug Carded Item #

-- -- -- -- -- -- -- 8011 8012 -- -- -- 8018 -- -- -- 8024 -- -- 8028 8031 8032 -- -- 8035 --

Plug Bulk Item #

1102ZR 1104 1105ZR 1106ZR 1107 1108ZR 1109 1111ZR 1112ZR 1113ZR 1116ZR 1117 1118 1119 1120 1121ZR 1124 1125 1126ZR 1128ZR 1131 1132 1133 1134 1135ZR 1136

Taper Bulk Item #

1002 1004 1005 1006ZR 1007 1008ZR 1009ZR 1011ZR 1012ZR 1013 1016 1017 1018 1019 1020 1021 1024 1025 1026 1028 1031ZR 1032ZR 1033 1034 -- 1036

Bottom Bulk Item #

1202 1204ZR 1205 1206 1207 1208ZR 1209ZR 1211ZR 1212ZR 1213 1216ZR 1217ZR 1218ZR 1219ZR 1220ZR 1221 1224ZR 1225ZR 1226ZR 1228 1231ZR 1232ZR 1233 1234 1235ZR 1236ZR

Self Aligning Bulk Item #

-- -- -- -- -- -- -- -- 4935222 -- -- -- 4935223 -- -- -- 4935224 -- -- 4935225 4935226 4935227 -- -- -- --

HANSON Fractional Taps (HCS)

1323

1423

1523

4935229 ? Ideal for routine maintenance, repair work and for

rethreading where high accuracy and tolerance thread is not critical ? Straight flutes are ground to provide rapid chip removal for efficient threading ? Designed for hand threading work in a variety of materials ? Taps produce a class 2B thread

Description

1/8" - 40 NS 1/8" - 44 NS 5/32" - 32 NS 5/32" - 36 NS 3/16" - 24 NS 3/16" - 32 NS 3/16" - 36 NS 1/4" - 20 NC 1/4" - 24 NS 1/4" - 28 NF 1/4" - 32 NEF 1/4" - 40 NS 5/16" - 18 NC 5/16" - 24 NF 5/16" - 32 NEF 3/8" - 16 NC 3/8" - 24 NF 7/16" - 14 NC 7/16" - 20 NF 1/2" - 13 NC 1/2" - 20 NF 1/2" - 24 NS 9/16" - 12 NC 9/16" - 18 NF 5/8" - 11 NC 5/8" - 18 NF 11/16" - 11 NS 11/16" - 16 NS 3/4" - 10 NC 3/4" - 16 NF 7/8" - 9 NC 7/8" - 14 NF 1" - 8 NC 1" - 12 NF 1" - 14 NS

No. of Flutes

3 3 3 3 4 4 -- 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

Plug Carded Item #

-- -- -- -- -- -- -- 8120 -- 8123 -- -- 8127 8129 -- 8134 8136 8139 8140 8144 8145 -- 8148 8149 8152 8154 -- -- 8158 8160 -- -- -- -- --

Plug Bulk Item #

1406ZR 1407 1410 1411 1412ZR 1413ZR 1415 1420 1421 1423ZR 1424ZR 1425 1427 1429ZR 1431ZR 1434ZR 1436 1439ZR 1440 1444ZR 1445 1446 1448 1449 1452 1454 1456ZR 1457ZR 1458 1460 1461 1463 1465ZR 1466ZR 1467ZR

Taper Bulk Item #

1306 -- -- -- 1312ZR 1313ZR -- 1320ZR 1321ZR 1323ZR 1324 1325 1327 1329ZR 1331ZR 1334 1336 1339ZR 1340ZR 1344 1345 1346ZR 1348 1349 1352 1354 1356ZR 1357ZR 1358ZR 1360 1361 1363ZR 1365ZR 1366ZR 1367ZR

Bottom Bulk Item #

1506 -- -- -- 1512 1513 -- 1520 1521 1523 1524 1525 1527 1529ZR 1531 1534 1536 1539 1540ZR 1544 1545 1546 1548ZR 1549ZR 1552ZR 1554ZR 1556ZR 1557ZR 1558ZR 1560ZR 1561 1563 1565ZR 1566ZR 1567ZR

Self Aligning Bulk Item #

-- -- -- -- -- -- -- 4935228 -- 4935229 -- -- 4935230 4935231 -- 4935232 4935233 4935234 4935235 4935236 4935237 -- -- -- -- -- -- -- -- -- -- -- -- -- --

TAPS & DIES

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