Exhaust Product Guide - Donaldson Company

Exhaust Product Guide

for Medium- & Heavy-duty Vehicles and Equipment

.VGnFSTt$MBNQTt5VCJOH$POOFDUPSTt4UBDLT5BJMQJQFTt&MCPXTt)BOHFST#SBDLFUTt4IJFMET

This publication contains a wide selection of standard mufflers and exhaust components for diesel-powered vehicles and equipment that operate in a variety of conditions. For assistance, contact Donaldson or your local Donaldson distributor.

Distributed by:

TABLE OF CONTENTS

MEDIUM- AND HEAVY-DUTY EXHAUST PRODUCTS CATALOG NO. F116080

OVERVIEW

Our innovative products solve complex filtration and exhaust system challenges that improve people's lives, enhance engine and equipment performance and protect our environment.

This publication contains a wide selection of standard exhaust components for both original equipment manufacturers and replacement parts for existing diesel-powered vehicles and equipment that operate in a variety of conditions. For assistance with muffler or accessory selection, contact your local Donaldson distributor or dealer.

Donaldson has the technical expertise, superior customer support and vast network of locations around the world to meet your toughest needs ? from initial system design through replacement products.

Improve

Enhance

Overview ............................................. 2 Exhaust Product Line.....................................2 Expanded Catalog Content and

Where to Buy.........................................4 History ...........................................................5 Diesel Retrofit Emissions Solutions...............6 Engine Exhaust Flow & Airflow Calculations . 7 Engine Aftermarket Exhaust Warranty...........8

Accessories.......................................... 9 Exhaust System Components ..................... 10 Common System Configurations................. 11 Exhaust Joint/Connections .......................... 12 Exhaust Clamps...................................... 13-17 Heat Sleeves & Heat Wraps ........................ 18 Flex Tubing & Cut to Length Flex ............ 18-19 Sliding clamps 2nd generation.....................20 V-Band Clamps for Flanged Connections.....21 Flared Connectors & Adapters.....................22 Reducers/Expanders.................................... 23 Tilt Cab Ball & Cone Connectors .................24 Y or Wye Adapter Pipe.................................24 Splitter Tee Adapter......................................24 Stack Caps...................................................25 Universal Swivel Hanger..............................25 Universal Mounting Bracket ........................25 Pipe Hangers ...............................................25 Universal Pipe Guards & Clamps.................26 Elbows & Bent Tubes..............................26-29 Straight Tubing & Stack Pipes ................. 30-32 Tailpipes ....................................................... 32 Spark Arrestors............................................33 Muffler Guards & Accessories.....................34 Muffler Hangers...........................................34 Heavy-Duty Muffler Mounting Straps.....34-36 Heavy-Duty Hangers Grab Handles, Manifold Tube/Flange & Threaded Adapters ......................................37 Exhaust Ejectors & Check Valves ...........38-39 DPF Pulse Cleaner..................................40-41 DPF Thermal regenerator........................42-43

Muffler Selection & Specifications.. 45 Attenuation & Backpressure By Muffler Style & Inlet/Outlet Size.............47 Muffler Specifications by Part Number........53 Muffler Specifications by Style & Inlet ........66

Shoptalk ............................................ 67 Shoptalk - Free Subscription! .................... 67 Purpose of an Exhaust System....................68 Muffler Design & Performance ...................68 Exhaust Product Materials...........................69 Noise Sources .............................................70 European Noise Legislation Off Road..........71 Rules of Thumb............................................72 Emissions Devices & Acoustic Silencing.....72 Familiar Sounds on the dBA Noise Scale.....72 Emissions Mandates & Timing .................... 73 Diesel Particulate Matter (PM) Allowed

per Horsepower-Hour (soot vials) ............73 Cutting & Installation Instructions

for Flex Tubing.......................................... 74 Donaldson & Industry Acronyms.................75 Engine Brake & Exhaust Silencer ................75 SealClampTM Installation Instructions ..... 76-77 Terms & Definitions .....................................78 Part number index .......................................79

Protect technologies/emission

Medium- and Heavy-Duty Exhaust Productst1

OVERVIEW

PEaxgheauHset aPdroedr u- cLteLftine

P.aVgGenFSSuTb $HIeBaSdBeDrUF-SLJTeUfJtDNTOT3UFSQMIBNDGFNFOUT

Features and Benefits of Donaldson Mufflers

Low Backpressure

Better fuel economy and efficient engine performance

Aluminized Steel

Delivers long service life and is corrosion resistant

Lightweight Construction

Minimizes stress and vibration on mounting system

High Temperature Paint

Available on select product. Paint adds corrosion resistance

and enhanced finish

Donaldson Mufflers

Donaldson exhaust systems are original equipment on most pre-2007 medium- and heavy-duty trucks manufactured in North America. Donaldson engineers work with many OE truck and off-road equipment manufacturers to design and build quality exhaust systems based on the specific performance.

Truck Mufflers for Every Budget

BEST 1BSU/P..

BETTER 1BSU/P.

t NJMMJPONJMFXBSSBOUZPO. ? stainless steel Silent PartnerTM

t

NJMFXBSSBOUZPO.o aluminized steel Silent Partner

t 4VQFSJPSBDPVTUJDQFSGPSNBODFo specifically addresses engine brake noise by silencing engine brake "bark"

GOOD 1BSU/P.

t .%POBMETPONVGnFS t .FFUTBMM0&.CBDLQSFTTVSF

strength and life requirements t &YIBVTUOPJTFMFWFMJT

E# "

RVJFUFSUIBO .NVGnFS

t 5IF.JTUIFNPTUDPNNPO

NPTUQPQVMBSTFSWJDFNVGnFSJOUIF industry

t -PXCBDLQSFTTVSFQSPWJEFTHPPE fuel economy and efficient engine performance

What externalDIBSBDUFSJTUJDTEJGGFSFOUJBUFNVGnFST

t 4IBQFPGNVGnFS HFOFSBMMZSPVOEPSPWBM

t 4UZMF JOMFUPVUMFUDPOmHVSBUJPOTPOUIFNVGnFS

t .BUFSJBMT

What internalDIBSBDUFSJTUJDTEJGGFSFOUJBUFNVGnFST

t 8SBQQFE XJUIJOTVMBUJPO

PSVOXSBQQFE t *OTVMBUJPOTBOEXJDIFECFUXFFOBOJOOFSBOEBO

outer body - Reduces noise/high frequency - Lowers outer shell temperature - Reduces radiated heat t 2VBOUJUZ TJ[F BOEQPTJUJPOPGJOUFSOBMCBGnFTBOE tubes

Internal Heat & Noise

Outer Wrap

2tMedium- and Heavy-Duty Exhaust Products

donaldsonoemfiltration.wcowmw/t.deocnhanlodlsoognie-sfi/letemrsis.csoiomn

EPxhagauesHt eParoddeur c- tRLiginhet

&YIBVTU$POmHVSBUJPOT .VPGnaFgSe4SUZuMbFTH e.adBeUFrS-JBRMTight"NDODTFTUTSPISNJFGT

Exhaust System Configurations

Engine

Engine

Engine

OVERVIEW

Engine

Engine

Engine

or

or

or

or

Engine

.VGnFS4UZMFT

4UZMF End Inlet /End 0VUMFU0O$FOUFS

Style 2 End Inlet /End Outlet/Offset

Style 2A Dual End Inlet / End Outlet

Style 3 Side Inlet / End Outlet

Style 4 End Inlet / Side Outlet

Exhaust Product Materials

A number of different materials are found in exhaust systems. Often different options are available for use in

BTJOHMFBQQMJDBUJPO4JODFNBUFSJBMTWBSZJOTUSFOHUI

DPSSPTJPOSFTJTUBODF BOEQSJDF BQBSUJDVMBSNBUFSJBMNBZ be preferred in individual applications and components.

4PNFPGUIFNPTUDPNNPONBUFSJBMT UIFJSRVBMJUJFT BOE their typical uses are listed in the following table.

Materials*

Used in

Qualities

Aluminized Mild Steel

.VGnFST

(PPE$PSSPTJPO3FTJTUBODF

&YIBVTU$PNQPOFOUT

Stainless Steel XJUIBOEXJUIPVU BMVNJOJ[FEDPBUJOH

Flexible Tubing .VGnFST Exhaust components

Stronger &YDFMMFOU$PSSPTJPO3FTJTUBODF

$ISPNF Galvanized

$PME3PMMFE

Emissions Products Accessories Flexible Tubing

Accessories

Bright Mirror Finish

-PX.BUFSJBM$PTU 5FNQFSBUVSF-JNJU?' ?$

1PPS$PSSPTJPO3FTJTUBODF -PX$PTU

4FFQHGPSNPSFGVSUIFSEFTDSJQUJPOTPGNBUFSJBMTVTFECZ%POBMETPOJO exhaust system products.

4UZMF

*OMFU0VUMFUPO Same End

4UZMF Side Inlet / Side Outlet

donaldson-ofieltmefirslt.technologies/emission

Medium- and Heavy-Duty Exhaust Productst3

 ................
................

In order to avoid copyright disputes, this page is only a partial summary.

Google Online Preview   Download