1 - ABB



22.03.2018Universal Motor Controller UMC100.3Specification for tenderImportant noticeAll information in this document is intended to help in the specification of products.Due to the complexity of complete solutions, ABB can not recommend or guarantee the function of any application based on the information in this document. In case of any doubt, please contact ABB.QualificationManufacturerThe manufacturer shall have a long experience in the development and production of electronic protection devices for low voltage motorsWorldwide reference projects with motor controllers shall be availableA worldwide sales and distribution system shall be available in case of spare part requestsAll required accessories shall be provided by the manufacturerThe motor controller shall be an own developped and produced product and no brand label productCertificationThe manufacturer shall be certified according ISO 9001 StandardsThe motor controller shall fulfill or exceed the requirements and standards for electronic overload motor protection relaysIEC/EN 60947-4-1IEC/EN 60947-5-1IEC/EN 60947-8UL 60947-4-1CSA C22.2Country specific approvals shall be availableCCCEACApplication specific approval shall be availableABSDNVGLATEXRatingsThe motor controller shall be specified for the following operating rangesSupply voltage24 V DC-20…+30%19.2…31.2 V DC including ripple110 – 240 V AC/DC-15…+10% Temperature rangeStorage-25…+70 °COperation 0…+60 °CAltitudeThe motor controller shall be approved for an altitude up to 5000 m above sea level. Accessories and expansion modules might be specified for lower altitudesEnvironmentFor environmental critical applications a version with conformal coating shall be availableMotor ControllerIntelligent motor controller with microcontroller for high grade motor protection and control with preventive diagnostics functions. For implementation in low voltage motor feeders for motors with fixed speed in different operating modes Full device functionality standalone or during communication failureFor three- and single phase motors and resistive loadsThe motor controller shall have the following constructionModular system designCompact base unit with an integrated measuring system for nominal motor currents 0.24 … 63 A in one single deviceUse for higher motor currents up to 850 A with external current transformerExpandable for more and/or special I/OsMotor voltage measurement with additional voltage expansion moduleMotor controller approved for nominal motor voltages up to 1000 V AC6 integrated digital inputs 24 V DC4 integrated digital outputsThermistor inputMounting on DIN-rail or mounting plateConnections forOperator panelCommunication interfaceExpansion modulesDiagnosis LEDs forSupply voltage, device testMotor runningMotor Trip and FaultSupply voltages 24 V DC110…240 V AC/DCThe motor controller shall have the following motor protection functionsOverload protection with selectable trip class 5E, 10E, 20E, 30E, 40E accordingEN/IEC60947-4-1Blocked rotor protection with configurable level and delay timeLow/High-current protection with configurable warn/trip level and delay timesPhase loss protectionCurrent imbalance protection with configurable warn/trip level and delay timesPhase sequence protectionHigh motor temperature protection with thermistor PTCHigh motor temperature protection with RTD sensors PT100, PT1000 with configurable warn/trip level and delay timesEarth fault protection with sensor CEM11-FBP or internal calculation and selectable warn/trip and delay timesLimitation of starts per time with or a delay time between startsCooling modes after overload: by time or based on thermal loadUnder-/Overvoltage protection with configurable warn/trip level and delay timesVoltage imbalance protection with configurable warn/trip level and delay timesLow/high power protection with configurable warn/trip level and delay timesPower factor protection with configurable warn/trip level and delay timesFault reset via digital input, operator panel, communication networkThe motor controller shall have the following motor control functionsIntegrated motor starters: direct/reverse, star-delta, 2-speed, actuator-mode for valve control, softstarter mode, overload relay mode, transparent feeder modeAdditional Custom Application Editor for individual logic includingcomprehensive function block libraryConfigurable emergency start during cooling timeLoad-shedding after undervoltage, configurable restart after voltage-backControl modes local, remote and forced local, all individually configurableControl stations DCS, local by Operator panel and/or push buttons, all individually configurableIntegrated digital inputs shall be configurable for start, stop, fault resetConfigurable behavior in case of a communication lossAddress check for withdrawable applications to avoid plugging a drawer into a wrong positionThe motor controller shall provide the following diagnosis and maintenance dataAdvanced thermal model providingAverage motor current (%)Thermal load (%)Time to TripTime to CoolMaintenance countersNumber of startsNumber of tripsRemaining startsOperating hoursStand still hoursEnergyDiagnosis dataError history showing 16 most recent tripsPresent warningsMotor dataAbsolute current (mA, A), average and per phaseCurrent (% of nominal value), average and per phaseVoltage (V), average and per phaseActive powerApparent powerPower factorFrequencyEarth fault (%)Voltage unbalanceVoltage THD (%)Analog value channel 1 … 6Max. temperature module 1, 2Current TransformersSuitable 3-phase current transformers for motor currents >63 and up to 850 A shall be providedThe current transformers shall have the following specificationsApproved according IEC60947-1, IEC60947-4-1Rated frequency 50/60 HzRated secondary current 4 ARated insulation voltage 1000 VRated conditional short circuit current 100 kA / 1000 V ACRated continuous thermal current (Icth) 1.2 IeOperator PanelAn operator panel for panel door mounting with the following functions shall be available as optionBacklit graphical displayFunction keys for configuring and motor controlLEDs in different colors for device ok, motor running and faultMultilanguage with selectable languages English, Finnish, French, German, Italian, Polish, Portuguese, Russian, SpanishMonitoring modeAll motor status, diagnostic and manintenace data shall be shownAll faults are shown as full text in the selected languageOperate modeMode can be individually configuredMotor start / stop, forward / reverseFault resetParametrize modeAll parameters can be set or modifiedCommunication settingsParameters can be password protectedParameter lock preventing overwriting parametersCopy parameters and/or custom application logic form one motor controller to anotherUSB port for up/downloading parameters from PC to motor controller with standard micro USB cableCommunication InterfacesFieldbus or Ethernet communication shall be provided by installation of a communication interface.The installation of the communication interface shall be possible in 2 different ways optimizing the use of the motor controller for fix and withdrawable applicationsMounted direct on the motor controllerSupplied direct from the motor controllerMounted remote in the MCC in case of withdrawable applicationDetect insertion of a wrong drawer typeAutomatic addressing in case of a drawer exchangeAll required accessories need to be providedDeviceNetThe communication interface shall have the following functionsODVA certificationData transfer up to 500 kbit/s Diagnostic LEDs Fieldbus connection via removable terminal blocksModbus RTUData transfer up to 57,6 kbit/sDiagnostic LEDsConfigurable baudrate, data frame, bus timeout supervision Fieldbus connection via removable terminal blocksProfibus DPPNO certificationData transfer up to 12 Mbit/sDiagnostic LEDs Fieldbus connection via 9-pole Sub-D connector or terminal blocksEtherNet/IPODVA certification2 RJ-45 Ethernet ports, working as switchSupports all network topologiesBeacon-based DLR supportDiagnostic LEDsModbus TCPUp to 4 motor controllers can be connectedMotor controller connection with standard cables2 RJ-45 Ethernet ports, working as switch Supports all network topologiesSupports MRP redundancy protocolMultimaster functionalityTimeout control for up to 4 mastersDiagnostic LEDsProfinet IOUp to 4 motor controllers can be connectedMotor controller connection with standard cables2 RJ-45 Ethernet ports, working as switch Supports all network topologiesSupports MRP redundancy protocolTime stamped events with ABB 800xA controllerDiagnostic LEDsExpansion ModulesUp to 4 expansion modules shall be connectible to a motor controller:one IO module, one voltage module for motor voltages, two analog/temperature modulesThe connection shall be done with a simple 2-wire connection, max. allowed distance between motor contoller and expansion module shall be 3mSupply voltage shall be 24 V DCIn case of a motor controller for 110 – 240 V AC/DC supply, the motor controller shall provide max. 250 mA current for the expansion modules, up to +60 °CI/O expansion modulesThe IO module shall provide8 digital inputs, versions with different input levels shall be available24 V DC110 / 230 V AC4 digital outputs relay1 analog output 0 – 10 V, 0/4 – 20 mAVoltage expansion modulesThe module shall measure the voltage of single and three-phase motorsBased on the measurement, the motor controller shall calculate power factor, active power, apparent power, energy, THDDepending on the network there shall be different versions availableFor use in grounded networksFor use in all networksRated operational voltage shall be690 V AC line to line (three phase mode)400 V AC line to earth (single phase mode)Analog/Temperature expansion moduleThe module shall have 3 inputs for temperature sensors and standard analog signals according following specificationsPT1002/3 wire connectionPT10002/3 wire connectionKTY83, KTY84NTC0 – 10 V0/4 – 20 mAUp to 2 analog expansion modules shall be connectable to one motor controllerDTM Cofiguration softwareThe configuration of the motor controller shall be done according the FDT/DTM standardProduct DTM for the motor controller shall be providedThe software package needs to include a custom application editor for individual, project specific modifications of the control logicThe software shall support parametrizing, monitoring and operate modesThe software shall offer 2 possibilities to communicate with the motor controllerDirect point-to-point connection via USB cableNetwork connection via Profibus DP, using a Profibus master class II interfaceThe software needs to support Windows XP / Windows 7 ................
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