File Management and WaveWriter Software

OM-214 608B

August 2005

Processes

Automatic Welding

Description

PDA Software For Automatic Arc

Welding Power Source

File Management and

WaveWriter Software

8:00 am

B

Card

WaveWriter

File: Advanced Manufacturing Systems

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From Miller to You

Thank you and congratulations on choosing Miller. Now you can get

the job done and get it done right. We know you don¡¯t have time to do

it any other way.

That¡¯s why when Niels Miller first started building arc welders in 1929,

he made sure his products offered long-lasting value and superior

quality. Like you, his customers couldn¡¯t afford anything less. Miller

products had to be more than the best they could be. They had to be the

best you could buy.

Today, the people that build and sell Miller products continue the

tradition. They¡¯re just as committed to providing equipment and service

that meets the high standards of quality and value established in 1929.

This Owner¡¯s Manual is designed to help you get the most out of your

Miller products. Please take time to read the Safety precautions. They

will help you protect yourself against potential hazards on the worksite.

We¡¯ve made installation and operation quick

and easy. With Miller you can count on years

of reliable service with proper maintenance.

And if for some reason the unit needs repair,

there¡¯s a Troubleshooting section that will

help you figure out what the problem is. The

Miller is the first welding parts list will then help you to decide the

equipment manufacturer in exact part you may need to fix the problem.

the U.S.A. to be registered to

the ISO 9001:2000 Quality Warranty and service information for your

System Standard.

particular model are also provided.

Miller Electric manufactures a full line

of welders and welding related equipment.

For information on other quality Miller

products, contact your local Miller distributor to receive the latest full

line catalog or individual specification sheets. To locate your nearest

distributor or service agency call 1-800-4-A-Miller, or visit us at

on the web.

Mil_Thank 4/05

Working as hard as you do

? every power source from

Miller is backed by the most

hassle-free warranty in the

business.

TABLE OF CONTENTS

SECTION 1 ? SAFETY PRECAUTIONS - READ BEFORE USING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2. Arc Welding Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3. Additional Symbols For Installation, Operation, And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-4. California Proposition 65 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-5. Principal Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-6. EMF Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 2 ? CONSIGNES DE S?CURIT? ? ? LIRE AVANT UTILISATION . . . . . . . . . . . . . . . . . . . . . . . .

2-1. Signification des symboles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2. Dangers relatifs au soudage ¨¤ l¡¯arc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3. Autres symboles relatifs ¨¤ l¡¯installation, au fonctionnement et ¨¤ l¡¯entretien de l¡¯appareil. . . . . . . . . . .

2-4. Principales normes de s¨¦curit¨¦ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5. Information sur les champs ¨¦lectromagn¨¦tiques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 3 ? INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1. Supplied Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2. PDA Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3. Activating Miller Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4. Software Licensing Agreement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5. Viewing WaveWriter/File Mgmt Version Number And Revision Date . . . . . . . . . . . . . . . . . . . . . . . . . .

3-6. WaveWriter/File Mgmt Preferences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-7. Connecting PDA To Welding Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 4 ? OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1. Operational Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2. Pulse Welding Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 5 ? REFRESH LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 6 ? DETAILS?FILE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 7 ? SETTING ROBOT/FEEDER TYPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 8 ? SETTING SYSTEM ERRORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 9 ? SETTING PROGRAM LOCKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 10 ? SETTING SEMI-AUTOMATIC

FEEDER PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-1. Axcess Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-2. AROI Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 11 ? RESETTING CYCLE COUNTS, SETTING GUN LENGTH, AND GUN LOAD RATE . . . . .

SECTION 12 ? SOFTWARE VERSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 13 ? SYSTEM LOGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 14 ? BEAM FILE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 15 ? FILE COPY AND PASTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 16 ? CUT FILE AND UNDELETE FILE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 17 ? BACKUP WELDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 18 ? MODIFY FILE FOR MIG

WELDING PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 19 ? MODIFY FILE FOR PULSE

WELDING PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 20 ? E-MAIL FILES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20-1. Location Of E-mail Files On PDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20-2. Sending A PDA Program By E?mail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20-3. Receiving A PDA Program By E?mail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WARRANTY

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15

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25

27

32

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35

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61

69

84

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90

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SOFTWARE LICENSE

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AGREEMENT

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The accompanying SOFTWARE is provided by MILLER Electric Mfg. Co.

(MILLER), 1635 W. Spencer St. , P.O. Box 1079, Appleton, WI 54912, to qualified

purchasers for use in conjunction with MILLER welding equipment only.

This SOFTWARE License Agreement is a legal agreement between you (either

an individual or an entity) and MILLER. By opening the sealed SOFTWARE

packet(s) and/or using the SOFTWARE, you are agreeing to be bound by the

terms of this agreement. If you do not agree to the terms of this agreement,

promptly return the unopened SOFTWARE packet(s) and the accompanying

items, including any MILLER hardware, written materials, and binders or other

containers, to the place you obtained them for a full refund.

1. GRANT OF LICENSE ? This License Agreement permits you to use this one

copy of the SOFTWARE on multiple PDA¡¯s as long as there is no concurrent

usage. This License Agreement is automatically transferred with the sale of the

hardware, if any, associated with the SOFTWARE.

2. COPYRIGHT ? The SOFTWARE is the copyrighted work of MILLER and is

protected by United States copyright laws and international treaty provisions and

all other applicable national laws. Therefore, you must treat the SOFTWARE like

any other copyrighted material (e.g. a book or musical recording). Accordingly,

the SOFTWARE must not be copied, or used in a manner inconsistent with its

intended use.

3. CONFIDENTIALITY ? The SOFTWARE is also the confidential, proprietary

information of MILLER. You agree not to disclose its contents to others. The

SOFTWARE should not be reproduced, reverse engineered, disassembled,

modified, or decompiled in any way. You may not make any derivative works

based on this SOFTWARE.

4. EMPLOYEES ? You agree to use all reasonable efforts to ensure that

persons employed by you (or under your direction and control) abide by the

terms and conditions of this agreement, including, without limitation, not

knowingly permitting anyone to use any portion of the SOFTWARE for the

purpose of deriving its source code. In the event you become aware that the

SOFTWARE is being used by such persons in a manner not authorized by this

agreement, you agree to use all reasonable efforts to have such unauthorized

use immediately cease and you shall notify MILLER if such unauthorized use

does not cease.

5. WARRANTY ? MILLER provides this SOFTWARE without any additional

warranties than those provided under the standard MILLER warranty for the

hardware associated with the SOFTWARE.

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In order to avoid copyright disputes, this page is only a partial summary.

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