WIRING SCHEMATICS CLUB CAR PRECEDENT GOLF CAR - HPEVS

1551 S. Vineyard Avenue Ontario, CA 91761 (909) 923-1973

WIRING SCHEMATICS

CLUB CAR PRECEDENT GOLF CAR

REVISION: F

NOTICE: This drawing is the property of Hi Performance Electric Vehicle Systems Inc., and/or its subsidiaries and affiliates (individually and collectively "HPEVS"), and contains highly proprietary, confidential, and trade secret information of HPEVS. The recipient of this drawing agrees (a) to use the information contained herein for the purpose for which it was furnished by HPEVS (b) to return this drawing upon HPEVS request. This notice shall appear on any complete or partial reproduction of this drawing.

R1

AMP 776164-1

BACK UP BUZZER

KSI 1

BLUE 18 AWG

N/C 2

N/C 3

N/C 4

N/C 5

MAIN CONTACTOR COIL

ORANGE/ WHITE18 AWG

6

I/O GROUND 7

BLACK/ BLUE 18 AWG

MOTOR TEMP SENSOR

YELLOW/ BLACK 18 AWG

8

PEDAL INTERLOCK 9

GREEN 18 AWG

MENU BUTTON 10

WHITE/ RED 18 AWG

BRAKE SWITCH 11

PURPLE 18 AWG

GOLF / STREET SWITCH

BROWN 18 AWG

12

N/C 13

N/C 14

POT HIGH 15

BLACK/ WHITE 18 AWG

POT WIPER 16

YELLOW/ WHITE 18 AWG

N/C 17

POT LOW 18

PURPLE/ WHITE 18 AWG

N/C 19

S1 N/C 20

N/C 21

FOWARD 22

WHITE 18 AWG

N/C 23

S2

N/C 24

12V POWER CNTRL 25

RED/ BLUE 18 AWG

5V POWER CNTRL 26

RED/WHITE 18 AWG

N/C 27

TX SERIAL 28

GREY/ BLUE 18AWG

RX SERIAL 29

GREEN/ WHITE 18 AWG

N/C 30

ENCODER PHASE A 31

TAN/BLACK 18 AWG

ENCODER PHASE B 32

TAN 18 AWG

REVERSE 33

YELLOW 18 AWG

N/C 34

N/C 35

NOTES: (*1) THROTTLE POT, THROTTLE SWITCH, CONTACTOR, AND FORWARD/ REVERSE SWITCH WIRES ARE CONNECTED THROUGH OEM HARNESS.

(*2) MENU BUTTON IS OPTIONAL USE WITH DISPLAY. NORMALLY OPEN; MOMENTARY

(*3) REMOVE ANY DIODES OR RESISTOR FROM MAIN CONTACTOR.

(*4) USE 400A FUSE IN 650 SYSTEM. USE 300A FUSE IN 350 SYSTEM.

(*5) NORMALLY OPEN. CONTACTS MUST BE CLOSED WHEN BRAKE PEDAL IS PRESSED.

(*6) MOTOR TEMP SENSOR NOT USED FOR GOLF CART APPLICATION.

BRAKE SWITCH (NOTE *5) PURPLE 18 AWG

BROWN 18 AWG

P2 MOLEX MINI FIT JR

39-01-2161

1 2 3 N/C 4 N/C 5 6

7 8 N/C 9 10 N/C 11 12 N/C 13 N/C 14 N/C 15 16

OEM WIRE HARNESS

KEY SWITCH

GOLF / STREET SWITCH

BLUE 18 AWG

P7 AMP MATE-N-LOCK 1-480707-0

BLUE 18 AWG

S3

MENU BUTTON (NOTE *2)

MENU BUTTON 9

WHITE/ RED 18 AWG

GOLF / STREET SWITCH BROWN 18 AWG 8

KEY SWITCH 7

GREEN 18AWG

N/C 6

TX SERIAL 5

GREY/ BLUE 18AWG

I/O GROUND 4

BLACK/ BLUE 18 AWG

KSI 3

BLUE 18 AWG

RX SERIAL 2

GREEN/ WHITE 18 AWG

12V POWER CNTRL

RED/ BLUE 18 AWG

1

R3 MOLEX MINI FIT JR 39-01-2080

8

5

DISPLAY

6

1

MAIN CONTACTOR (NOTE *1 & *3)

MAIN BATTERY PACK

+A1 -A2

FORWARD

FORWARD / REVERSE

SWITCH (NOTE*1)

+

-

REVERSE

THROTTLE SWITCH (NOTE*1)

1

2

THROTTLE POT (NOTE*1)

3

4

P6 MOLEX MINI FIT JR

39-01-2041

MOTOR ENCODER

CABLE

RED/ WHITE 18 AWG

RED/ WHITE 22 AWG

11

BLACK/ BLUE 18 AWG

BLACK/ BLUE 22 AWG

22

TAN 18 AWG

TAN 22AWG 33

TAN/ BLACK 18 AWG

TAN/ BLACK 22 AWG 44

BLACK/ BLUE 18 AWG

BLACK 22 AWG

55

YELLOW/ BLACK 18 AWG 66

PURPLE 22 AWG

MOTOR ENCODER

R5 MOLEX SL SERIES 50-57-9405

1

2

3

MOTOR

4

5

P4 R4 DEUTSCH DEUTSCH DTM-04-6P DTM-06-6S

MOTOR TEMP SENSOR (NOTE *7)

B -

B + 400A

(NOTE *5)

35 PIN CONNECTOR

(SEE R1)

1234 / 1236 / 1238

CONTROLLER

W

V

U

W V U

CAD TYPE VISIO UNIT NONE

DRW SIZE A

DATE 1/10/11

SCALE 1:1

APPLICABLE SOFTWARE

DRAWING

1010-PRECEDENT

TITTLE

PRECEDENT GOLF CAR SCHEMATICS

SHEET 1 OF 1

REVISION

F

HPEVS

Page 2 of 2

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