INDUSTRIAL N2 Series DEVICES CORPORATION Electric Cylinders

INDUSTRIAL DEVICES CORPORATION

N2 Series Electric

Cylinders

User's Manual

P/N CUS10048

Rev. 1.01

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Table of Contents

1. PRODUCT OVERVIEW.................................................................................................................... 1

N2 SERIES FEATURES AND SPECIFICATIONS...................................................................................... 1 ELECTRIC CYLINDER CONSTRUCTION (TYPICAL) ................................................................................ 2 CYLINDER PART NUMBERS - IDENTIFYING A CYLINDER ....................................................................... 3 CYLINDER CONFIGURATION GUIDE .................................................................................................... 5 2. MOUNTING YOUR N2 CYLINDER .................................................................................................. 6 MOUNTING REQUIREMENTS............................................................................................................... 6 CYLINDER MOUNTING STYLES........................................................................................................... 6 MOUNTING ROD ENDS ...................................................................................................................... 6 ATTACHING THE LOAD TO THE ROD END ........................................................................................... 7 ALIGNING THE ACTUATOR WITH THE LOAD ......................................................................................... 8 INSTALLING POSITION SENSORS FOR OVERTRAVEL PROTECTION........................................................ 9 POSITION SENSOR DIMENSIONS AND MOUNTING LOCATIONS............................................................ 10 SENSOR-TO-CONTROLLER CONNECTIONS........................................................................................ 10 3. APPLICATION CONSIDERATIONS .............................................................................................. 11

MAXIMUM THRUST LOAD................................................................................................................. 11 CRITICAL SPEED............................................................................................................................. 11 DUTY CYCLE LIMITS ....................................................................................................................... 12 ENVIRONMENTAL SPECIFICATIONS ................................................................................................... 12 TEMPERATURE RATINGS ................................................................................................................. 12 PREVENTING EXPOSURE TO CONTAMINANTS ................................................................................... 12 4. OPTIONAL EQUIPMENT - SPECIFICATIONS, DIMENSIONS, AND WIRING............................. 13

BRAKE ON LEADSCREW OPTION (-BS24, -BS115, -BS230) ............................................................ 13 BRAKE ON MOTOR OPTION (-BM24, -BM115, -BM230) .................................................................. 14 ENCODER OPTION (-EMK/-EM) ...................................................................................................... 15 LINEAR POTENTIOMETER OPTION (-L) ............................................................................................. 16 5. FACTORY SERVICE AND ROUTINE FIELD MAINTENANCE..................................................... 17

PERFORMING INSPECTIONS AND ROUTINE MAINTENANCE................................................................. 17 ROUTINE MAINTENANCE PROCEDURES ............................................................................................ 18 PREVENT INJURY TO PERSONNEL.................................................................................................... 18 HARDWARE TORQUE....................................................................................................................... 18 LUBRICANTS AND ADHESIVES .......................................................................................................... 18 INSTALLING A PULLEY, PINION, OR COUPLING .................................................................................. 19 LUBRICATING THE LEADSCREW........................................................................................................ 20 CHECKING/ADJUSTING DRIVE BELT TENSION ................................................................................... 21 LUBRICATING GEARS ...................................................................................................................... 22 ALIGNING MOTOR PINION................................................................................................................ 23 6. MOUNTING A CUSTOMER SUPPLIED MOTOR.......................................................................... 24 7. TROUBLESHOOTING ................................................................................................................... 25 8. PARTS LIST AND EXPLODED PARTS DIAGRAMS.................................................................... 30

EXPLODED PARTS DIAGRAM - PARALLEL MOTOR MOUNTING............................................................ 31 EXPLODED PARTS DIAGRAM - PARALLEL MOTOR MOUNTING............................................................ 32 EXPLODED PARTS DIAGRAM - INLINE MOTOR MOUNTING ................................................................. 33 EXPLODED PARTS DIAGRAM - INLINE MOTOR MOUNTING ................................................................. 34 9. WARRANTY AND SERVICE COVERAGE.................................................................................... 35

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N2 Electric Cylinder - User's Manual

1. Product Overview

Industrial Devices Corporation's N2 Series Electric Cylinders are designed for use in a wide variety of industrial, scientific, and commercial applications requiring precise control of linear thrust, speed, or position. This manual will help you install, operate, and maintain your N2 Series Cylinder.

N2 Series Features

The N2 is the next generation of IDC's N Series, the most prolific electric cylinder design in the world. The N2 provides the performance range of the N Series in a more rugged and higher quality package. Following are just a few of the N2's more desirable features:

? Highest Customization The N2 is both flexible and robust to accommodate almost every industrial motion control application. In fact, the N2 offers the most available custom options of all IDC products.

? Improved Anti-Rotation System A significant N2 improvement lies in the newly designed anti-rotation guide flange, which is six times as strong as the previous N Series version.

? No Extra Charge for Nonstandard Stroke Length Our manufacturing process can quickly respond to custom stroke length requests, which ensures that you can always specify the length of cylinder that best fits your application.

? Smaller, More Economical Limit Switches Our limit switches have also been updated for the N2. The new limit switches are smaller, better sealed (IP67), and less expensive.

? Same Mounting Footprint as N Series N2s retain the compact size (very low overall length per usable stroke), and are footprint-compatible with the N Series.

? N2 Compatibility with IDC Controls IDC controls are designed to optimize the performance of N2 cylinders. See the "Compatible Controls" section of the table below to ensure that you are using the correct IDC control with your N2 cylinder. If you are not currently using an IDC control, please consult the table below and consider upgrading your application.

N2 Specifications

The following are maximum values for the N2 Series. See the IDC Catalog for full specifications.

Parameter

N2-D

N2 Configurations

N2-H

N2-S/P

Motor Type

24 VDC Permanent 160 VDC Permanent

Magnet

Magnet Servo

1.8? Hybrid Stepper

Performance Curves

See Latest IDC Catalog

Load Capacity

lbs [N]

600 [2,670]

600 [2,670]

600 [2,670]

Max No Load Speed in/s [mm/s]

24 [610]

25 [635]

25 [635]

Repeatability

in [mm] ?0.005 [.127]

?0.005 [.127]

?0.0005 [.0127]

Compatible IDC Controls

D2200 D2300 D2400 D2500*

H3301B H3321B H3501*

NextStep S6002

SmartStep S6961

S6001

S6962

*This application (control + cylinder) requires the Linear Pot. (-L) option.

N2-B Rare Earth Magnet

Brushless Servo

600 [2,670] 30 [760]

?0.001 [.025] B8001 B8501* B8961 B8962

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