FINITE ELEMENT ANALYSIS I
MEC 3500 - FINITE ELEMENT ANALYSIS I
Credits: 4
Lectures/Tut.: 2hr/wk
Labs: 3 sessions
Prerequisite: MEC 2401, MEC 3402
Leads to: MEC 4405
Syllabus
Part 1 (Exam – 50%):
• Introduction to the theory of the finite element method – discretization of the problem, elements and nodes, general approximations, symmetry and boundary conditions
• Interpolation functions for different type of elements – 1-2-3 dimensional elements
• Formulation and solution of the finite element system equations for elasticity problems, 1-2-3 dimensional elements, the axisymmetric case.
Part 2 (Continuous assessment - 50%):
Introduction to commercial finite element programs – pre-processing, material non-linearity, geometric non-linearity, buckling problems, transient response problems, mesh generation, model validation, boundary conditions, loading, solving the system equations, post-processing.
Practical examples in 1-2-3 dimensional problems in stress analysis, heat transfer, fluid mechanics, dynamics.
Assessment
Exam 50%
Continuous assessment 50%
Reference texts:
Finite element analysis, theory and practice – M.J.Fagan
Finite element analysis, theory and application with Ansys – S.Moaveni
Basic principles of the finite element method – K.M.Entwistle
Concepts and applications of finite element analysis – R.D.Cook, D.S.Malkus, M.E.Plesha
The finite element method, volumes 1,2,3 – O.C.Zienkiewicz, R.L.Taylor
LECTURE 1 INTRODUCTION
WHAT IS FINITE ELEMENT ANALYSIS ?
• A MATHEMATICAL TOOL TO SOLVE PROBLEMS
➢ STRUCTURAL
➢ HEAT TRANSFER
➢ FLUIDS
➢ DYNAMICS
➢ ELECTROMAGNETIC
➢ ELECTRICAL CIRCUITS
• A NUMERICAL TECHNIQUE - THERE ARE SOME APPROXIMATIONS INVOLVED IN THE SOLUTIONS
• IN F.E.A. THE ACCURACY OF THE SOLUTION DEPENDS ON THE WAY THE OBJECT IS MODELLED MATHEMATICALLY
➢ TYPE OF ELEMENT
➢ LOADING
➢ BOUNDARY CONDITIONS
WHAT IS REQUIRED TO USE FINITE ELEMENT ANALYSIS ?
• SOUND ENGINEERING KNOWLEDGE
• PROPER UNDERSTANDING OF THE PROBLEM
IN THIS PART OF THE MODULE :
• WE WILL PUT PARTICULAR EMPHASIS ON THE PRACTICAL SIDE OF F.E.A.
• WE WILL NOT BE PROGRAMMING F.E.A. FROM SCRATCH BUT WILL BE USING ANSYS AS OUR F.E.A. PACKAGE
• NO NOTES – JUST PAY ATTENTION IN CLASS
• TEXTBOOK – Finite element analysis – Theory and Practice – M.J.Fagan
• ANSYS help files
• GOOD IDEA TO READ THE TEXTBOOK BEFORE ATTENDING CLASS
AN ENGINEERING PROBLEM (e.g. Beam under bending) NORMALLY REQUIRES FINDING THE DISTRIBUTION OF AN UNKNOWN VARIABLE – Temperature, Displacement, stresses, etc.
MAIN STEPS IN F.E.A.
1. DISCRETISATION OF THE PROBLEM
➢ Divide the model into elements – different type of elements (solid/beam/plate)
➢ Elements are connected at nodes – we must have an appropriate number and an appropriate distribution of elements
➢ The unknown variable is assumed to act over each element in a predefined manner – linear element v.s. quadratic element – this leads to step 2
2. SELECTION OF THE APROXIMATING FUNCTION (e.g. for the displacement)
➢ In ANSYS we have elements of different order for each type (solid/beam/plate) of element.
3. APPLY LOADS AND BOUNDARY CONDITIONS
4. SET UP THE SYSTEM EQUATION – GENERALLY IT IS OF THE FORM [K]{u}={F}
➢ [K] is the stiffness matrix
➢ {u} is the vector of unknowns
➢ {F} is the vector of applied nodal forces
5. SOLVE THE SYSTEM EQUATION to obtain the unknown variables at each node – In ANSYS we have a choice of different solvers
6. CALCULATE THE DERIVED VARIABLES – strains, stresses, heat flow
STEPS 1TO 4 – PRE-PROCESSING
STEP 5 – SOLUTION
STEP 6 – POSTPROCESSING
SAMPLE ANALYSIS
2-D CANTILEVER – Solid elements, beam elements
| |[pic] | |
| |HELP FILE TOUR | |
Ansys Command Reference – Explain some commands for keypoints, lines, volumes, etc – show equivalent in menu system – use them to build a model.
Ansys Element Reference – Go through ‘Element input’, ‘Solution output’, ‘Co-ordinate systems’ folders & explain all terms there.
Element pictorial summary – go through some elements
➢ THE HELP FILES ARE YOUR CONTINUOUS POINT OF REFERENCE WHEN USING ANSYS
➢ YOU CAN USE THE MENU SYSTEM OR THE COMMAND SYSTEM
➢ TO LEARN, START WITH THE MENU SYSTEM BUT FOR CLASS TESTS IT IS COMPULSARY TO USE THE COMMAND LINE
WORK TO DO:
READ
➢ THE OPERATIONS GUIDE (1.5 hrs)
➢ THE BASIC ANALYSIS PROCEDURE GUIDE (5 hrs)
THE IDEA IS TO GET AN OVERVIEW OF WHAT CAN BE DONE – DO NOT GO INTO TOO MUCH DETAIL. – TRY TO READ 1 HOUR EACH DAY UNTIL THE NEXT LAB SESSION
Next lecture ask me on any difficulties – we will then start on examples.
Contact Lab officer to get user account so that you can start working from today.
7 lab sessions – 14 hours
7 class lectures – 14 hours
1 group assignment -10% - 10 hours
3 tests – 40% - 26 hours private study
1 theoretical exam – 50% - 36 hours private study
SOME MORE INSTRUCTIONS :
• ANSYS CREATES A NUMBER OF FILES WHILE IT IS BEING USED
• IT IS BEST TO MAKE ANSYS WORK IN THE TEMP DIRECTORY OF YOUR WORKSTATION
• TEMP HAS READ & WRITE PERMISSIONS FOR ALL USERS.
• CREATE A SUBDIRECTORY WITHIN THE TEMP FOLDER.
• CHANGE THE WORKING DIRECTORY FROM THE ANSYS LAUNCHER TO YOUR DIRECTORY IN THE TEMP FOLDER.
• WHEN YOU HAVE FINISHED WORKING IN THE TEMPORARY DIRECTORY MOVE ALL IMPORTANT FILES TO YOUR HOME DIRECTORY ON THE SERVER
• KEEP A BACKUP OF THE INPUT TEXT FILE ON FLOPPY DISCS.
• NORMALLY YOU DO NOT NEED THE FOLLOWING FILES AND YOU CAN REMOVE THEM TO SAVE SOME DISK SPACE:
file.err – error & warning messages
file.tri – triangularized stiffness matrix
file.esav – element matrices
etc….
• RUN THE FOLLOWING EXAMPLES AND TRY TO BECOME FAMILIAR WITH THE APDL COMMANDS USED.
• I ENCOURAGE YOU TO EXPLORE DIFFERENT OPTIONS AVAILABLE IN THE POSTPROCESSOR IN ORDER TO VIEW RESULTS.
• ADVENTOUROUS STUDENTS CAN CHANGE THE GEOMETRY, BOUNDARY CONDITIONS AND LOADING AS THEY WISH OR ELSE CARRY OUT SOME DIFFERENT PROBLEM THAT THEY CAN THINK ABOUT
EXAMPLE 1 – Cantilever using beam elements
/prep7 !enter preprocessor
!
!Parameter definition
E=200E3 !Young's modulus
NU=0.3 !Poisson's ratio
length=1000
depth=100
area=depth*1
izz=1*depth*depth*depth/12
force=-650
!
!Choose element type - plane stress unit thickness
et,1,beam3
r,1,area,izz,depth
ex,1,e
nuxy,1,nu
!
! Build f.e.model of cantilever
k,1,0,0
k,2,length,0
l,1,2
lesize,1,,,10
lmesh,all
!
!Apply boundary conditions & load
nsel,s,loc,x,0
d,all,all,0
nsel,s,loc,x,length
f,all,fy,force
nsel,all
!
/solu
solve
!
/post1
!
!plot bending moment diagram
etable,imoment,smisc,6
etable,jmoment,smisc,12
plls,imoment,jmoment
!
!plot bending stress variation at top surface
etable,imaxbs,ls,2
etable,jmaxbs,ls,5
plls,imaxbs,jmaxbs
EXAMPLE 2 – Cantilever using 2-D solid elements
/prep7 !enter preprocessor
!
!Parameter definition
E=200E3 !Young's modulus
NU=0.3 !Poisson's ratio
length=1000
depth=100
force=-650
!
!Choose element type - plane stress unit thickness
et,1,plane82
ex,1,e
nuxy,1,nu
!
! Build f.e.model of cantilever
k,1,0,0
k,2,length,0
k,3,length,depth
k,4,0,depth
l,1,2
l,2,3
l,3,4
l,4,1
al,1,2,3,4
lesize,2,,,8
lesize,4,,,8
lesize,1,,,20
lesize,3,,,20
amesh,all
!
!Apply boundary conditions & load
nsel,s,loc,x,0
d,all,all,0
nsel,s,loc,x,length
nsel,r,loc,y,depth/2
f,all,fy,force
nsel,all
!
/solu
solve
EXAMPLE 3 – Point load acting on plate
/prep7 !enter preprocessor
!
!Parameter definition
E=200E3 !Young's modulus
NU=0.0 !Poisson's ratio
width=200
hlength=500
force=-100
!
!Choose element type - plane stress unit thickness
et,1,plane82
ex,1,e
nuxy,1,nu
!
! Build f.e.model of cantilever
k,1,0,0
k,2,width,0
k,3,width,hlength
k,4,0,hlength
l,1,2
l,2,3
l,3,4
l,4,1
al,1,2,3,4
! The following lines can be used to vary the mesh density and do a mesh convergence
! study
!lesize,2,,,32
!lesize,4,,,32
!lesize,1,,,18
!lesize,3,,,18
amesh,all
!
!Apply boundary conditions & load
nsel,s,loc,y,0
d,all,uy,0
nsel,s,loc,y,hlength
nsel,r,loc,x,width/2
f,all,fy,force
nsel,all
!
/solu
solve
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