TORQUE SPECIFICATIONS Application Ft. Lbs (N.m)

[Pages:12]TORQUE SPECIFICATIONS

TORQUE SPECIFICATIONS Application A/C Compressor Bolt A/C Compressor Bracket Stabilizer Bracket Bolt A/C Compressor Bracket-To-Cylinder Block Bolt A/C-To-Water Pump Bracket Bolts Accelerator Cable Bracket-To-Throttle Body Bolts Accessory Drive Belt Tensioner/Idler Assembly Cover Bolt Camshaft Sprocket-To-Camshaft Bolt Camshaft Synchronizer Clamp Bolt Camshaft Thrust Plate-To-Cylinder Block Bolt Connecting Rod Bolt Crankshaft Damper-To-Crankshaft Bolt Crankshaft Main Bearing Cap Stud Bolt

Crankshaft Pulley-To-Crankshaft Damper Bolt Cylinder Head (2)

Stage 1 Stage 2

Stage 3 Stage 4

Stage 5

EGR Tube-To-EGR Valve Nut Stage 1 Stage 2

EGR Tube-To-Exhaust Manifold Nut EGR Valve-To-Upper Intake Manifold Bolt Engine Coolant Temperature Sender Engine Coolant Temperature Sensor Engine Ground Strap Nut Engine Oil Cooler Adapter Mounting Nut Engine Rear Insulator-To-Front Subframe Bolt Engine Rear Insulator-To-Transaxle Bracket Nut Engine Roll Restrictor Bolt Engine Roll Restrictor Brace Nut Engine Roll Restrictor Bracket-To-Engine Front Cover Nut Engine Roll Restrictor-To-Generator Bolt Engine Support Insulator

Stage 1 Stage 2 Stage 3

Page 1 of 12

Ft. Lbs (N.m) 18 (24) 18 (24) 35 (47) 18 (24) 13 (17) 35 (48) 46 (63) 18 (24) 18 (24) 26 (35)

107 (145) (1) 59 (80)

35 (47)

37 (50)

(3)

22 (30)

(4) (4)

30 (41) 41 (55) 30 (41) 18 (24) 15 (20) 15 (20) 18 (24) 40 (54) 65 (88) 72 (98) 35 (47) 35 (47) 18 (24) 18 (24)

44 (60) 89 (120) 46 (62)

2/4/2010

Stage 4 Exhaust Manifold Bolt-To-Cylinder Head (5)

Stage 1

Stage 2 Exhaust Manifold-To-Y-Pipe Bolts Flywheel Bolt Front Cover/Water Pump Assembly Bolts/Studs

Front Sub-Frame-To-Body Insulator Bolt Generator Bolt Ground Strap Bolt Halfshaft-To-Steering Knuckle Nut Knock Sensor Bolt Lower Control Arm-To-Steering Knuckle Nut Lower Intake Manifold-To-Cylinder Head Bolt (8)

Stage 1 Stage 2 Oil Pan Baffle Oil Level Indicator Tube-To-Exhaust Manifold Stud Bolt Nut Oil Filter Mounting Boss Oil Pan-To-Tranmission Bolts Oil Pressure Sensor Oil Pump Bolt Oil Pump-To-Crankshaft Main Bearing Cap Bolt Power Steering Pressure Line-To-Exhaust Manifold Stud Bolt Nut Power Steering Pressure Line-To-Transaxle Nut Power Steering Pump Bracket-To-Cylinder Head Bolt/Nut Power Steering Pump Bracket-To-Generator Stud Bolt Right Catalytic Converter Heat Shield Bolt Right Exhaust Manifold-To-Right Catalytic Converter Flange Bolt Rocker Arm Stage 1

Stage 2 Shifter Cable Nut Spark Plug Stabilizer Bar Link-To-Stabilizer Bar Nut Starter Motor Bolt Starter Motor Ground Cable Bolt Steering Shaft Pinch Bolt Subframe-To-Body Bolts Throttle Body-To-Intake Manifold Bolts Tie Rod Nut Torque Converter Nut

Page 2 of 12

66 (90)

(6)

16 (22) 30 (41) 59 (80) (7) 18 (24) 76 (103) 18 (24) 11 (15) 190 (257) 13 (18) 59 (80)

11 (15) 24 (32) 24 (33) 13 (18) 25 (34) 30 (40) 14 (19) 35 (47) 35 (47) 20 (27) 20 (27) 35 (47) 35 (47) 15 (20) 30 (41)

(6)

24 (32) 13 (17) 11 (15) 41 (55) 18 (24) 18 (24) 18 (24) 76 (103) 13 (17) 41 (55) 26 (35)

2/4/2010

Transaxle-To-Engine Block Transaxle Manual Control Cable Nut Upper Intake Support Bracket Bolt Water Pump Bolt

Water Pump Pulley Bolt Wheel Lug Nut Y-Pipe-To-Exhaust Manifold Nuts

A/C Line Nut A/C Manifold & Tube Nut Belt Tensioner Bolt Camshaft Oil Seal Retainer Bolt Camshaft Position Sensor-To-Camshaft Synchronizer Bolts Camshaft Rear Oil Seal Retainer Bolts Coil-On-Plug Bolts Crankcase Cover Bolts Crankshaft Position Sensor Bolt EGR Vacuum Regulator Solenoid Nut Engine Control Sensor Wire Harness 42-Pin Connector Bolt Engine Cooling Fan Engine Rear Plate-To-Transaxle Bolt Exhaust Manifold Heat Shield-To-Right Exhaust Manifold Bolt Front Splash Shield Bolts Fuel Charging Harness Nut Fuel Injection Supply Manifold-To-Lower Intake Manifold Bolt Fuel Rail Bolt Fuel Supply Manifold Bolts Generator Output Nut Heater Hose Bracket Nuts Ignition Coil-On-Plug Bolts Intake Manifold Bolt Oil Drain Plug Oil Level Indicator & Tube Stud Oil Pan Bolt

Oil Separator Bolts Power Steering Pressure Line Bracket Nut Powertrain Control Module Electrical Connector Bolt Starter Cable Positive Nut Thermostat Housing Bolt Transaxle-To-Oil Pan Bracket Nuts Upper Intake Manifold Bolt (11)

Stage 1

Stage 2

Page 3 of 12

30 (57) 13 (17) 35 (47)

(9)

18 (24) 95 (129) 30 (40) INCH Lbs. (N.m)

71 (8) 89 (10) 89 (10) 89 (10) 18 (2) 89 (10) 53 (6) 89 (10) 89 (10) 53 (6) 89 (10) 89 (10) 106 (12) 89 (10) 62 (7) 27 (3) 89 (10) 89 (10) 89 (10) 71 (8) 89 (10) 53 (6) 89 (10) 120 (13) 89 (10) (10) 79 (9) 89 (10) 89 (10) 35 (4) 108 (12) 79 (9) 89 (10)

(12)

89 (10)

2/4/2010

Upper Intake Manifold Bracket Nut Valve Cover Bolt/Stud Bolt Valve Tappet Guide Plate Retainer Bolt Wire Harness Bolt (1) Tighten in sequence. See Fig. 9. (2) Tighten in sequence. See Fig. 10. (3) Loosen bolt 360 degrees. (4) Tighten an additional 90 degrees. (5) Tighten in sequence. See Fig. 11 and Fig. 12 . (6) Tighten to 89 INCH lbs. (10 N.m). (7) Apply pipe sealant with Teflon? to bolts as indicated. See Fig. 13. (8) Tighten in sequence. See Fig. 14. (9) Water pump is removed/installed with the front cover as an assembly. (10) Tighten in sequence. See Fig. 15. (11) Tighten in sequence. See Fig. 16. (12) Hand tighten.

Page 4 of 12

53 (6) 79 (9) 79 (9) 89 (10)

2/4/2010

Page 5 of 12

Fig. 9: Crankshaft Main Bearing Cap Tightening Sequence Courtesy of FORD MOTOR CO.

2/4/2010

Page 6 of 12

Fig. 10: Cylinder Head Tightening Sequence Courtesy of FORD MOTOR CO.

2/4/2010

Page 7 of 12

Fig. 11: Exhaust Manifold Tightening Sequence (Right Side) Courtesy of FORD MOTOR CO.

2/4/2010

Page 8 of 12

Fig. 12: Exhaust Manifold Bolt Tightening Sequence (Left Side) Courtesy of FORD MOTOR CO.

2/4/2010

................
................

In order to avoid copyright disputes, this page is only a partial summary.

Google Online Preview   Download