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? Connection offlineTechnical Service BulletinTransaction No.:?2015260/561-07-10 - Windshield Frame Seal, Water LeakRelease date:?Dec 5, 2007Condition61 07 10?Dec. 5, 2007 2015260, Supersedes Technical Bulletin Group 61 number 07-07 dated Aug. 21, 2007 due to additional repairs required at sunroof drain hoses, header seal retainer(s) and header seal cutout.Windshield Frame Seal, Water LeakWater intrusion is possible at windshield frame seal (along A-Pillar trim), sunroof drain hose (connection at sidebar), header seal side bar cutout, header seal retainer and dome light.? Note: This technical bulletin pertains to the use of header seal part number 1Q0 871 409H ONLY.Technical BackgroundWater intrusion is possible at the following locations:?Windshield frame seal?Header seal retainer ?Dome light?Sunroof drain hose(s)?Header seal cutout at side bar(s) begin to collapse, allowing water to pass?Additionally, sunroof drain hose may be installed incorrectly. ??Right hand A-Pillar shown, left hand similar.?Collapsed drain hose -2- with incorrect clip location -1- and incorrect drain hose routing -3-. ?Always install drain hose as shown in 2. Sunroof Drain Hose Repair ProcedureProduction SolutionHeader Seal Repair Procedure When Adhesive is Missing on Header SealNew seal design as of VIN: 1F_8V016304.?Header Seal Modification at Side BarNew seal design as of VIN: 1F_8V016304.?Sunroof Drain Hose Repair ProcedureApplies to all 2007, 2008 vehicles.ServiceLeak Verification?Verify source of water intrusion:1.Loosen top header trim covers at corners.2.Remove upper A-pillar trim covers.3.Apply water along header seal and A-Pillars. Use water hose with spray nozzle (simulate rainfall) to?verify location of?water leak.?Begin with Header Seal Inspection and perform repairs in the following order:1. Header Seal Repair Procedure (Up to VIN 1F_8V016303)2. Sunroof Drain Hose Repair Procedure (All 2007, 2008 vehicles)3. Header Seal Modification at Side Bar (Up to VIN 1F_8V016303)?Header Seal InspectionIf header seal displays evidence of previous repair with heavy use of adhesive, replace header seal. ?After replacing header seal go to 1. Header Seal Repair Procedure?Repair Procedures?1. Header Seal Repair Procedure (Up to VIN 1F_8V016303)?Verify that header seal retainer (seal guides) is not damaged.?If damaged, replace header seal. See Repair Manual, Body Exterior Group 61 - Windshield Frame Seal in ElsaWeb.??If rubber strip is separated from retainer, re-attach using 3M? adhesive Part No: 3M 08011.?Remove all dirt and debris from seal and windshield frame.?Apply general purpose cleaner Part No: D00940104 to clean cloth.?? Tip:DO NOT use silicone products as a cleaning alternative.??Using a Trim Removal Wedge Part No: 3409 separate the seal from windshield frame and clean area.??Cross-sectional view -top- of Application OK adhesive location.?Cross-sectional view -bottom- of Application NOK adhesive location.??Observe the lower lip of the seal.?? Note:Adhesive -arrows- must be applied to windshield frame (from A-Pillar to A-Pillar) above seal lower lip mating surface and over top of seal guide holes.??Apply protective tape across top of header bar prior to adhesive application.?Insert Dispenser tip 3-4mm below header bar upper surface.?Using Dispenser Part No: VAG 1628, apply a 3 mm bead of 3M adhesive Part No: 3M 08690 to entire length of windshield frame (A-Pillar to A-Pillar).?? Tip:For easy application, apply adhesive at temperatures approximately 75? F. In cold climate areas let vehicle set over night indoors.??Remove protective tape.?Remove any excess adhesive with general purpose cleaner Part No: D00940104 and a clean cloth.?Recap adhesive tube and preserve for future use.??Secure seal to windshield frame at the A-Pillars.?Begin by attaching tape to seal and wrap toward front of vehicle.??Secure tape to windshield frame.?Close the roof and leave to dry for minimum one hour at 80? F. Allow for increased sealant dry time in colder temperatures.??Remove tape from both sides of windshield frame.?? Tip:To prevent seal separation from windshield frame, peel tape away from seal and pull slowly toward front of vehicle.?Adhesive requires an additional cure time of 3 hours at 70? F. ?? Tip:If customer is to pick up vehicle during cure time, advise customer to not operate roof for 3 hours.??Go to 2. Sunroof Drain Hose Repair Procedure.?2. Sunroof Drain Hose Repair Procedure (All 2007, 2008 vehicles)?Water leaks can occur at sunroof drain hose(s) connection -arrow-Inspect sunroof drain hose for presence of adhesive at connection -arrow-If adhesive is NOT present, proceed with repair.??Detach drain hose -arrow-?Dry surfaces with a clean rag.??Apply 3M 08690 urethane adhesive to drain hose -arrow-?1.Install hose as shown -arrows- with hose clip in lower hole.2.Allow to dry for 3 hours at 70 degrees F.Go to 3. Header Seal Modification at Side Bar.?3. Header Seal Modification at Side Bar (Up to VIN 1F_8V016303)??Build up header seal to side bar seal mating surface (both sides) with a 50 mm length of hose Part No. 1JM133001, placed under header seal cutout area.?Perform 4. Repair Verification.?4. Repair Verification?After required cure time, lightly pull on header seal to confirm adhesion.?Use water hose with spray nozzle to perform water test on each side of vehicle for three minutes.Warranty?? Tip:TECHNICAL DIAGNOSIS CAN ONLY BE CLAIMED ONE TIME (up to 100TU MAX. for ALL repairs).?Header Seal RepairTo determine if this procedure is covered under Warranty, always refer to the Warranty Policies and Procedures Manual*Model(s)Year(s)Eng. Code(s)Trans. Code(s)VIN Range FromVIN Range ToEos2007, 2008AllAllAll1F_8V016303Claim Type:Use applicable Claim Type*SAGA CodingService Number:DamageCodeDamage Location (Depends on Service No.)Parts Manufacturer(removed part)61390050Use applicable when indicated in ElsaWeb (L/R)_ _ _**WIN CodingPart Identifier:6139Damage Code:6139 50 _ _ _**? x?????? Labor Operation:61395299 = 65 TUOutside Material (maximum Sublet amount) : Header Seal 3M 08690Per Repair = $6.48Outside Material (maximum Sublet amount) : Retainer 3M 08011Per Repair = $0.16Diagnostic Time***GFF Time expenditureWIN) 01509999 =?XX TU?max.NOSAGA) 01500000 = XXTU max.Road Test01210002 & 01210004NOTechnical Diagnosis01320026 =?100 TU max.YESClaim Comment: Input “As per Technical Bulletin 2015260” in comment section of Warranty Claim.* Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only.** Code per warranty vendor code policy.*** Documentation required per Warranty Policy & Procedures Manual.?Sunroof Drain Hose RepairTo determine if this procedure is covered under Warranty, always refer to the Warranty Policies and Procedures Manual*Model(s)Year(s)Eng. Code(s)Trans. Code(s)VIN Range FromVIN Range ToEos2007, 2008AllAllAllAllClaim Type:Use applicable Claim Type*SAGA CodingService Number:DamageCodeDamage Location (Depends on Service No.)Parts Manufacturer(removed part)60480016Use applicable when indicated in ElsaWeb (L/R)_ _ _**WIN CodingPart Identifier:6048Damage Code:6048 16 _ _ _**? x?????? Labor Operation:60485299 = 10 TUOutside Material (maximum Sublet amount) : ?3M 08690Per Repair = $1.30Diagnostic Time***GFF Time expenditureWIN) 01509999 =?XX TU?max.NOSAGA) 01500000 = XXTU max.Road Test01210002 & 01210004NOTechnical Diagnosis01320026 =?100 TU max.YESClaim Comment: Input “As per Technical Bulletin 2015260” in comment section of Warranty Claim.* Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only.** Code per warranty vendor code policy.*** Documentation required per Warranty Policy & Procedures Manual.?Header Seal ModificationTo determine if this procedure is covered under Warranty, always refer to the Warranty Policies and Procedures Manual*Model(s)Year(s)Eng. Code(s)Trans. Code(s)VIN Range FromVIN Range ToEos2007, 2008AllAllAll1F_8V016304Claim Type:Use applicable Claim Type*SAGA CodingService Number:DamageCodeDamage Location (Depends on Service No.)Parts Manufacturer(removed part)61390050Use applicable when indicated in ElsaWeb (L/R)_ _ _**WIN CodingPart Identifier:6139Damage Code:6139 50 _ _ _**? x?????? Labor Operation: 61394299 = 10 TUOutside Material (maximum Sublet amount) : Hose 1JM133001Per Repair = $1.75Diagnostic Time***GFF Time expenditureWIN) 01509999 =?XX TU?max.NOSAGA) 01500000 = XXTU max.Road Test01210002 & 01210004NOTechnical Diagnosis01320026 =?100 TU max.YESClaim Comment: Input “As per Technical Bulletin 2015260” in comment section of Warranty Claim.* Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only.** Code per warranty vendor code policy.*** Documentation required per Warranty Policy & Procedures Manual.Required Parts and ToolsDescriptionPart No:QuantityAll Purpose CleanerD00940104 (250 ml / 10 vehicles)1ClothN/A2Adhesive3M 08011 (147 ml / 50 vehicles)*1Hose1JM133001 (100 mm/ 4 vehicles).25Adhesive3M 08690 (310 ml / 3 vehicles)*1* Contact your local 3M? Representative.?DescriptionTool No:QuantityDispenserVAG 1628*1Tape, PaintN/A*1Trim Removal Wedge3409*1* Call Volkswagen Tools and Equipment Program (EQS), which is Equipment Solutions, at 1-800-892-9650 for product.Additional InformationAll part and service references provided in this Technical Bulletin are subject to change and/or removal. Always check with your Parts Dept. and Repair Manuals for the latest information.?? 2007 Volkswagen of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. 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