JOINT FLEET MAINTENANCE MANUAL - Naval Sea …

JOINT FLEET MAINTENANCE MANUAL (JFMM) COMUSFLTFORCOMINST 4790.3

VOLUME II INTEGRATED FLEET MAINTENANCE

DEPARTMENT OF THE NAVY COMMANDING OFFICER SUBMEPP

PO BOX 2500 PORTSMOUTH NAVAL SHIPYARD

PORTSMOUTH, NH 03804-2500

COMUSFLTFORCOMINST 4790.3 REV D 16 Oct 2019

JOINT FLEET MAINTENANCE MANUAL VOLUME II

INTEGRATED FLEET MAINTENANCE LIST OF EFFECTIVE CHAPTERS

Chapter Number Change in Effect

Part 1 1 2 3 4

Part II 1 2 3

Part III FWD

1 2 3 4 5

Change Change Change Change -

Change Change Change -

Change Change Change Change Change Change -

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COMUSFLTFORCOMINST 4790.3 REV D 16 Oct 2019

JOINT FLEET MAINTENANCE MANUAL VOLUME II

INTEGRATED FLEET MAINTENANCE TABLE OF CONTENTS

PART I

CHAPTER 1 - INTRODUCTION

1.1 Purpose .........................................................................................................................II-I-1-1

1.2 Scope ............................................................................................................................II-I-1-1

1.3 Changes and Corrections..............................................................................................II-I-1-2

Appendices A B

List of Acronyms ......................................................................................II-I-1A-1 Glossary of Terms ....................................................................................II-I-1B-1

CHAPTER 2 - MAINTENANCE AND MODERNIZATION PROGRAM

2.1 Purpose .........................................................................................................................II-I-2-2 2.1.1 Naval Supervisory Authority.......................................................................II-I-2-2 2.1.2 Lead Maintenance Activity .........................................................................II-I-2-6 2.1.3 Ship's Responsibility...................................................................................II-I-2-8

2.2 Maintenance Accomplishment Levels .........................................................................II-I-2-8 2.2.1 Fleet Maintenance .......................................................................................II-I-2-8 2.2.2 Industrial Maintenance ................................................................................II-I-2-9

2.3 Reliability Centered Maintenance ................................................................................II-I-2-9

2.4 Condition Based Maintenance ...................................................................................II-I-2-10 2.4.1 Unrestricted Operations (Submarines Only) ............................................II-I-2-10 2.4.2 Periodic Maintenance Requirements Program (Submarines Only) ..........II-I-2-10 2.4.3 Material Condition Assessment Feedback Program (Submarines Only) ..II-I-2-10 2.4.4 Machinery Condition Analysis (Surface Force Ships and Aircraft Carriers) .....................................................................................................II-I-2-11 2.4.5 Ship Assessment, Groom and Evaluation .................................................II-I-2-12 2.4.6 Performance Monitoring Team .................................................................II-I-2-12 2.4.7 Command, Control, Communications, Computers and Combat Systems Readiness Assessment Program (Aircraft Carriers Only) ........................II-I-2-12 2.4.8 Electronic Systems Review (SSBN and SSGN 726 Class Submarines Only) .....................................................................................II-I-2-12

2.5 System or Component Maintenance Programs (Submarines and Aircraft Carriers Only) ...........................................................................................................................II-I-2-13 2.5.1 Advanced Equipment Repair Program (Submarines Only) ......................II-I-2-13 2.5.2 TRIDENT Planned Equipment Replacement Program (SSBN and SSGN 726 Class Submarines Only) ......................................II-I-2-13

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2.5.3 2.5.4

Aircraft Carrier Planned Equipment Replacement Program (Aircraft Carriers Only) ............................................................................................II-I-2-14 Seawolf Class Rotatable Pool Program .....................................................II-I-2-14

2.6 Modernization ............................................................................................................II-I-2-14 2.6.1 Navy Modernization Program ...................................................................II-I-2-14 2.6.2 Types of Ship Changes ..............................................................................II-I-2-15 2.6.3 Navy Data Environment System. ..............................................................II-I-2-15 2.6.4 Submarine Force Navy Modernization Process ........................................II-I-2-16

2.7 Integrated Fleet Maintenance Management ...............................................................II-I-2-16 2.7.1 Integrated Fleet Maintenance Management ..............................................II-I-2-16 2.7.2 Continuous Maintenance ...........................................................................II-I-2-16

2.8 Technical Assistance ..................................................................................................II-I-2-17 2.8.1 Regional Maintenance Center ...................................................................II-I-2-17 2.8.2 Ship Assessment, Groom and Evaluation .................................................II-I-2-17 2.8.3 Carrier and Field Service Unit...................................................................II-I-2-17 2.8.4 Elevator Support Unit................................................................................II-I-2-18 2.8.5 Propulsion Plant Engineering Activity (Aircraft Carriers Only)...............II-I-2-18 2.8.6 Waterfront Corrective Action Program .....................................................II-I-2-18 2.8.7 Fleet Maintenance Support Branch (Nuclear Powered Vessels Only)......II-I-2-18

2.9 Propulsion Plant Material Condition (Aircraft Carriers Only)...................................II-I-2-18 2.9.1 Purpose ......................................................................................................II-I-2-18 2.9.2 Applicability ..............................................................................................II-I-2-19 2.9.3 Ship's Force Requirements........................................................................II-I-2-19 2.9.4 Type Commander Responsibilities............................................................II-I-2-26 2.9.5 Assessing Deficiency Impact and Scheduling Corrective Action .............II-I-2-28

2.10 100 Hour Transition Periods (Surface Force Ships Only) ........................................II-I-2-28 2.10.1 Critical Time Period ..................................................................................II-I-2-28 2.10.2 First 100 Hour Plan ...................................................................................II-I-2-28 2.10.3 Final 100 Hour Plan...................................................................................II-I-2-29

Appendices A B C

D E F

Material Condition Assessment Process Timeline ...................................II-I-2A-1 CVN Propulsion Plant Material Condition Assessments .........................II-I-2B-1 System Certification Checklist for CNO Availability Key Events (Aircraft Carriers Only) ............................................................................II-I-2C-1 Scope of Visual Inspections of Reactor Plant Fluid Systems...................II-I-2D-1 First 100 Hours for Surface Force Scheduled Availability ...................... II-I-2E-1 Final 100 Hours for Surface Force Scheduled Availability ..................... II-I-2F-1

CHAPTER 3 - CHIEF OF NAVAL OPERATIONS SCHEDULED MAINTENANCE AVAILABILITIES

3.1 Purpose .........................................................................................................................II-I-3-5

3.2 Chief of Naval Operations Scheduled Maintenance Availabilities..............................II-I-3-6 3.2.1 Early Start ....................................................................................................II-I-3-7

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3.2.2 3.2.3

Early Start Concurrence ..............................................................................II-I-3-7 Readiness to Start Availability (Aircraft Carriers and Surface Force Ships Only) ..................................................................................................II-I-3-7

3.3 Maintenance Policies and Procedures ..........................................................................II-I-3-8 3.3.1 Critical Path Jobs.........................................................................................II-I-3-8 3.3.2 Work Sequence Schedule ............................................................................II-I-3-8 3.3.3 Milestones....................................................................................................II-I-3-8 3.3.4 Production Completion Date .......................................................................II-I-3-9 3.3.5 Delayed Production Completion Date.......................................................II-I-3-10 3.3.6 (Surface Force Ships Only) Command, Control, Communications, Computer, Combat Systems, Intelligence Light Off (AEGIS Light Off for AEGIS ships) .......................................................................................II-I-3-10 3.3.7 Memorandum of Agreement .....................................................................II-I-3-11 3.3.8 Responsibilities..........................................................................................II-I-3-12

3.4 Availability Work Package Planning .........................................................................II-I-3-18 3.4.1 Forces Afloat Planning Sources ................................................................II-I-3-18 3.4.2 Forces Afloat Planning Actions.................................................................II-I-3-20 3.4.3 Availability Work Packages ......................................................................II-I-3-20

3.5 Availability Planning..................................................................................................II-I-3-22 3.5.1 Ship's Force Pre-Planning .........................................................................II-I-3-22 3.5.2 Docking Conference ..................................................................................II-I-3-27 3.5.3 Ship's Force Administrative Preparations.................................................II-I-3-27 3.5.4 TYCOM AWP Schedule and Documentation Requirements (Surface Force Ships Only)......................................................................................II-I-3-28 3.5.5 BAWP or AWP Change Management Process (Surface Force Ships Only) ................................................................................................II-I-3-29 3.5.6 Modernization (Surface Force Ships Only)...............................................II-I-3-31

3.6 Availability Execution................................................................................................II-I-3-32 3.6.1 Responsibilities..........................................................................................II-I-3-32 3.6.2 Arrival Conference ....................................................................................II-I-3-36 3.6.3 Routine Meetings and Conferences...........................................................II-I-3-37 3.6.4 Assist Ship's Force Funds ........................................................................II-I-3-39 3.6.5 Integrated Logistics Overhaul ...................................................................II-I-3-39 3.6.6 Ship's Selected Records ............................................................................II-I-3-41 3.6.7 New Work .................................................................................................II-I-3-42 3.6.8 Trials, Inspections and Crew Certification ................................................II-I-3-43

3.7 Completion of Availability.........................................................................................II-I-3-92

3.8 Availability Completion Departure Conference ........................................................II-I-3-92

3.9 Post Availability.........................................................................................................II-I-3-93 3.9.1 Completed Availability Work Package .....................................................II-I-3-93 3.9.2 End-of-Cycle Analysis (Surface Force Ships Only) .................................II-I-3-93 3.9.3 Post-Availability Analysis (Surface Force Ships Only) ............................II-I-3-93

3.10 Baseline Availability Work Package Close-Out (Surface Force Ships Only) ...........II-I-3-93

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