SAFETY GUIDE FOR CAREER AND TECHNICAL EDUCATION

[Pages:459]SAFETY GUIDE FOR

CAREER AND TECHNICAL EDUCATION

Dr. Terry Bergeson

State Superintendent of Public Instruction

Mary Alice Heuschel

Deputy Superintendent Learning and Teaching

Mickey Lahmann

Assistant Superintendent Curriculum and Instruction

Rob Fieldman

Director Career and Technical Education

Moe Broom

Program Supervisor Technology and Industry Pathway

Compiled and Edited by:

Mike Opp

Former Program Supervisor Technology and Industry Pathway

Technical Assistance by: Robbie Stanford and Jennifer Olsen

Career and Technical Education

This material is available in alternative format upon request. Contact Career and Technical Education, 360-725-6241, TTY 360-664-3631. The Office of Superintendent of Public Instruction complies with all federal and state rules and regulations and does not discriminate on the basis of race, color, national origin, sex, disability, age, or marital status.

May 2002 (Updated September 2002)

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TABLE OF CONTENTS

Guide Intent ...................................................................................................................................5 Introduction ...................................................................................................................................6 Purpose ..........................................................................................................................................7 Definition ........................................................................................................................................ 8

Section I--Instructor Information Legal Duties of Instructor....................................................................................................11-14 Managing Risk ......................................................................................................................... 15 Career and Technology Education Program Standards.....................................................16-17 Safety and the Law .............................................................................................................18-22 Safety Forms ......................................................................................................................23-33 Career and Technical Education Facilities Checklist .............................................................. 34 WAC Codes ........................................................................................................................35-38 WISHA Standards.................................................................................................................... 39 Free Services......................................................................................................40

Section II--General Safety Practices.......................................................................... 41

Hazardous Waste .................................................................................................................... 42 Eye Safety ..........................................................................................................................43-46 Ergonomics ......................................................................................................................... 47-48 MSDS..................................................................................................................................49-52 Electrical Protection ............................................................................................................53-57 Portable Ladder Safety .......................................................................................................58-63 Fire Safety ..........................................................................................................................64-69 First Aid...............................................................................................................................70-73 General Safety Practices ....................................................................................................74-85 Automotive Technology ......................................................................................................86-92 Auto Body Collision Repair .................................................................................................93-99 Commercial Foods..........................................................................................................100-101 Drafting ...........................................................................................................................102-103 Construction Trades .......................................................................................................104-117 Graphic Arts....................................................................................................................118-119 Metal Trades?Machine Shops........................................................................................120-121 Welder.............................................................................................................................122-123 Agriculture.......................................................................................................................124-125 Business and Office Occupations...................................................................................126-127 Health Occupations ........................................................................................................128-131 Family and Consumer Sciences.....................................................................................132-135 Marketing ........................................................................................................................136-137 Trade and Industrial Education.......................................................................................138-145 Computer Use/Online Rules...........................................................................................146-148

Section III--Machine Specific Safety Rules and Tests TRANSPORTATION TRADES.............................................................................................. 149 Air Chisel ........................................................................................................................150-151 Air Sanding Tools ...........................................................................................................152-153 Drill Press .......................................................................................................................154-157 Gas Forge.......................................................................................................................158-161 Grinder ............................................................................................................................162-164 Impact Wrench................................................................................................................165-167

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TABLE OF CONTENTS (continued)

Section III--Machine Specific Safety Rules and Tests Parts Washer............................................................................................................168-169 Portable Drill.............................................................................................................170-173 Portable Grinder.......................................................................................................174-176 Sand Blaster.............................................................................................................177-178 Service Jack .............................................................................................................179-180 Soldering Station......................................................................................................181-184 Storage Batteries .....................................................................................................185-186 TIG and MIG Welder ................................................................................................187-189 Tire Changer ............................................................................................................190-191 MANUFACTURING/WELDING/METALS TRADES........................................................ 192 Arc Welder................................................................................................................193-196 Buffer ........................................................................................................................197-199 Crucible Furnace......................................................................................................200-203 Grinder .....................................................................................................................204-206 Drill Press .................................................................................................................207-210 Horizontal Milling Machine .......................................................................................211-214 Metal Lathe...............................................................................................................215-217 Oxyacetylene Welder ...............................................................................................218-220 Portable Belt Sander ................................................................................................221-223 Portable Drill.............................................................................................................224-226 Portable Grinder.......................................................................................................227-229 Sheet Metal Machines..............................................................................................230-231 Soldering Station......................................................................................................232-234 Spinning Lathe .........................................................................................................235-237 Tig and Mig Welder ..................................................................................................238-240 Spot Welder..............................................................................................................241-242 Manual and Power Shears.......................................................................................243-245 CONSTRUCTION/WOOD TRADES ............................................................................... 246 Band Saw .................................................................................................................247-251 Belt Finishing Sander ...............................................................................................252-254 Circular Saw Portable ..............................................................................................255-257 Disc Sander..............................................................................................................258-261 Jig/Bayonet Saw ......................................................................................................262-264 Jointer.......................................................................................................................265-268 Motorized Miter Box .................................................................................................269-273 Planer/Surfacer ........................................................................................................272-280 Portable Belt Sander ................................................................................................281-283 Portable Drill.............................................................................................................284-286 Portable Finishing Sander........................................................................................287-289 Portable Router ........................................................................................................290-293 Radial Arm Saw .......................................................................................................294-298 Scroll Saw ................................................................................................................299-303 Table Saw ................................................................................................................304-306 Wood Lathe ..............................................................................................................307-311 Uniplane ...................................................................................................................312-313 Portable Electric Plane.............................................................................................314-315 Wood Shaper ...........................................................................................................316-317 GRAPHIC ARTS/COMMUNICATION TRADES ............................................................. 318 Hot Glue Gun .................................................................................................................. 319 Cutter............................................................................................................................... 320 Platemaker ...............................................................................................................321-322 Drill .................................................................................................................................. 323 Press ........................................................................................................................324-326

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TABLE OF CONTENTS (continued)

Screen Printing.........................................................................................................327-328 Tools................................................................................................................................ 329 Photography ............................................................................................................330-333 Studio Lighting .........................................................................................................334-337 Photo Finishing Equipment ......................................................................................338-341 Print Dryer ....................................................................................................................... 342 Dry Mount Press ......................................................................................................343-344 CULINARY ARTS ........................................................................................................... 345 Blender .....................................................................................................................346-347 Broiler .......................................................................................................................348-349 Buffalo Chopper .......................................................................................................350-351 Convection Oven......................................................................................................352-353 Conventional Oven...................................................................................................354-355 Deep Fat Fryer .........................................................................................................356-357 Food Processor........................................................................................................358-359 Gas Cheese Melter ..................................................................................................360-361 Gas Range ...............................................................................................................362-363 Griddle ...................................................................................................................... 364-365 Large Food Mixer .....................................................................................................366-367 Meat Grinder ............................................................................................................368-369 Power Meat Saw ......................................................................................................370-371 Slicer ........................................................................................................................372-373 Steamers ......................................................................................................................... 374 Steam Kettle.............................................................................................................375-376 Steam Table .............................................................................................................377-378 Tilting Brazier ...........................................................................................................379-380 Toaster .....................................................................................................................381-382 Vertical Power Shredder ..........................................................................................383-384 TECHNOLOGY EDUCATION......................................................................................... 385 Hot Glue Gun .................................................................................................................. 386 Robotics ...................................................................................................................387-390 Soldering Station......................................................................................................391-394

Section IV--General Safety/ Unit of Instruction with tests .................................................... 395 Equipment Safety Notes ................................................................................................. 396 GENERAL SAFETY UNIT TEXT EXAMPLES General Safety--Part I .............................................................................................397-399 General Safety--Part II ............................................................................................400-402 Sample Safety Unit of Instruction.............................................................................403-411 Hand Tool.................................................................................................................412-414 Portable Power Tool.................................................................................................415-417 Power Equipment.....................................................................................................418-420 Sheet Metal Machine ..............................................................................................421-422 Milling Machine.........................................................................................................423-424 Metal Squaring Shear ..............................................................................................425-426

Section V--NIOSH Checklists for Programs ........................................................................... 427

Section VI .................................................................................................................................... 428 Color Coded Signs ...................................................................................................429-456 Resources ................................................................................................................457-461

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GUIDE INTENT

This guide is intended to be a reference document that complements other printed materials on this subject that are produced and made available at the state and national level. Industrial committees, whose members are actively engaged in these occupations and who represent a major part of trade and industrial education in the state of Washington, have validated this safety guide. Career and technical education program course objectives should prepare students to meet these safety standards. Workers meeting these standards, as established by industry, will have the best safety record in the world of work. This document is solely for informational purposes. It does not purport to be exhaustive of its subject matter. The authors of this material make no warranty as to the accuracy or completeness of the information contained in this document. The authors further assume no liability or responsibility for loss or damage suffered due to reliance on this material.

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INTRODUCTION

The safety mistakes a student/technician/instructor makes today could have future ramifications both personally and environmentally. This guide is designed to help instructors/teachers instill safety awareness in their students. It is also intended to alert the school district staff to their areas of responsibility and, at the same time, to reduce accidents and exposure to litigation.

Effective safety awareness education leads to safer attitudes and safety consciousness, which, in turn, lead to safer working practices and accident prevention within the CTE laboratory.

The task of overcoming the "it can't happen to me" attitude is a big one and requires that safety awareness be an integral part of the every day instruction program.

In addition to the traditional safety point of view in both personal and area safety, new emphasis should be considered in COMPONENT safety, in that new, sophisticated, and computerized equipment must be well cared for because of high replacement costs. One will find that safe operators that save people will also save equipment.

A more recently recognized safety problem concerns hazardous waste and hazardous waste disposal. An unsafe act today could have serious effects years from now.

Safety consciousness requires that the student be educated in safety generally and specifically. The teacher, in working to develop a positive attitude toward safety, should teach the student to ask "Is what I am about to do unsafe in any way to myself, to others, or to property?" It is essential that the instructional methods lend themselves to positive safety attitude development. This includes (1) a clean and orderly working environment, (2) the awareness of possible accident situations where respect replaces fear, (3) the importance of rules and regulations, (4) the necessity to teach the correct way to perform the first time, (5) the knowledge and skills in the use and the proper maintenance of tools and machines, (6) the reinforcement of safe operating procedures, and (7) proper respect for hazardous wastes and hazardous waste disposal.

The Safety Guide for Career and Technical Education (CTE) is developed by participation from industry representatives who represent Washington Industrial Safety and Health Act (Labor and Industries/ WISHA), Department of Health (DOH), Office of Superintendent of Public Instruction (OSPI), and CTE advisory committee. We encourage all users of the guide to recognize that the practices specified or recommended include some that are already required by code or law and others that are recommendations, which may help promote safety practices in Washington State. Please report any information that may be used to update and improve the safety guide to OSPI.

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Student participation greatly increases the effectiveness of any safety education program. Students should be actively involved in planning and presenting programs and demonstrations that involve the subject of safety as well as the care and maintenance of tools and machines.

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PURPOSE

PURPOSE To reduce and eliminate accidents in educational shops, labs, and the workplace by:

Having instructors aware of dangers and risks to themselves, the students, and visitors. Providing the instructors with knowledge to be able to make the lab, shop, classroom, or workplace a safe environment and meet Labor and Industries/ WISHA and DOH standards. Providing recommendations to improve the safe environment for learning or working. Providing examples of important records and forms for evidence of compliance. Providing a basic understanding of the educator's legal responsibilities. Providing rules and regulations of Labor and Industries / WISHA and DOH. Provide a framework for teachers to include safety awareness or safety training in their curriculum and daily instructional practices.

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