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TRANSMISSION
ASSEMBLE
(MANUAL...
TRANSMISSION
ASSEMBLE
(MANUAL
TRANSMISSION
-
MVC
5
SPEED)
Transmission
Assemble
Special
Tools
DT-49187
5th
Driven
Gear
Replacer
J
35405
Differential
Preload
Wrench
Document
ID#
2043938
1.
Coat
the
rotating
surface
of
the
front
differential
side
gear
with
gear
oil.
2.
Install
the
front
differential
side
gear
thrust
washers
to
the
front
differential
side
gears.
3.
Install
the
front
differential
side
gears,
front
differential
pinions,
and
front
differential
side
gear
thrust
washers
to
the
front
differential
case.
4.
Install
the
front
differential
pinions
with
the
front
differential
washers
while
turning
the
front
differential
pinion.
1
of
129
10/1/2018,
8:50
PM
...
5.
Coat
the
rotating
surface
of
the
No.
1
front
differential
pinion
shaft
with
gear
oil.
6.
Install
the
No.
1
front
differential
pinion
shaft
to
the
front
differential
case
so
that
the
hole
for
the
front
differential
pinion
shaft
straight
pin
is
aligned
with
the
hole
in
the
front
differential
case.
2
of
129
10/1/2018,
8:50
PM
...
7.
Using
a
pin
punch
and
a
hammer,
install
the
front
differential
pinion
shaft
straight
pin
to
the
front
differential
case.
3
of
129
10/1/2018,
8:50
PM
...
8.
Using
a
chisel
and
hammer,
stake
the
front
differential
case
hole.
4
of
129
10/1/2018,
8:50
PM
...
9.
Hold
the
front
differential
pinion
to
the
front
differential
case
side.
Using
a
dial
indicator,
measure
the
front
differential
side
gear
backlash.
Specifications:
Standard
backlash
–
0.05–0.20
mm
(0.002–0.0079
in)
10.
If
backlash
is
out
of
specification,
select
another
front
differential
side
gear
thrust
washer
and
adjust
backlash.
Refer
to
Manual Transmission Specifications
for
Front
Differential
Side
Gear
Thrust
Washer
.
5
of
129
10/1/2018,
8:50
PM
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