POWERSPORTS INDUSTRY FLAT RATE MANUAL

POWERSPORTS INDUSTRY FLAT RATE MANUAL

VERSION

2017

Contents

Acknowledgements ..................................................................................................7

Introduction ............................................................................................................9

ATV .........................................................................................................................11

ATV General

11

Can-Am ATV

20

Accessories

11

Accessories

20

Body/Frame

12

Body/Frame

23

Brakes

13

Brakes

31

Electrical

13

Electrical

37

Engines

14

Engines

41

Fuel/Oil

14

Fuel/Oil

55

Service

15

Ignition

62

Setup

15

Rear Drive

63

Starters

15

Service

66

Suspension

15

Setup

68

Trade In Evaluation

16

Starters

68

Arctic Cat ATV

17

Steering

70

Body/Accessories

17

Suspension

75

Brakes

18

Transmissions

76

Electrical

18

Engines

18

Fuel/Oil

19

Service

19

Setup

19

Steering

19

Suspension

19

2001-2017 Spader Business Management, Inc. All rights reserved.

1

Honda ATV Accessories Body/Frame Brakes Electrical Engines Fuel/Oil Ignition Service Setup Starters Steering Suspension

Kawasaki ATV Accessories Body/Frame Brakes Electrical Engines Fuel/Oil Ignition Service Suspension

Polaris ATV Accessories Body/Frame Brakes Electrical Engines

80

Polaris ATV cont.

80

Fuel/Oil

110

80

Ignition

110

81

Service

111

83

Setup

111

84

Starters

111

92

Suspension

112

92

Suzuki ATV

114

93

Accessories

114

97

Body/Frame

114

97

Brakes

114

98

Engines

115

99

Fuel/Oil

115

100

Service

115

100

Setup

116

100

Suspension

116

100

Yamaha ATV

117

100

Accessories

117

101

Body/Frame

117

101

Brakes

118

102

Electrical

118

102

Engines

119

103

Fuel/Oil

119

104

Ignition

120

104

Service

120

104

Setup

121

105

Starters

121

106

Steering

121

107

Suspension

122

Jet Boats .................................................................................................................125

Jet Boats General

125

Engines

125

Propulsion

125

Seasonal

125

Service

125

Trade In Evaluation

126

Mercury Jet Boats

127

Electrical

127

Engines

127

Fuel/Oil

128

Ignition

129

Propulsion

129

Seasonal

130

Service

130

Starters

130

Steering

131

OMC Jet Boats

132

Engines

132

Fuel/Oil

132

Propulsion

132

Steering

132

Sea-Doo Jet Boats

133

Body/Frame

133

Electrical

134

Engines

135

Fuel/Oil

136

Ignition

137

Propulsion

138

Seasonal

138

Service

139

Setup

140

Starters

142

Steering

142

Trade In Evaluation

142

Yamaha Jet Boats

143

Setup

143

2

2001-2017 Spader Business Management, Inc. All rights reserved.

Motorcycle ..............................................................................................................147

Motorcycle General

147

Accessories

147

Body/Frame

148

Brakes

149

Electrical

149

Engines

149

Fuel/Oil

150

Seasonal

151

Service

151

Setup

152

Suspension

152

Trade In Evaluation

152

Bigdog Motorcycle

153

Service

153

BMW Motorcycle

154

Service

154

Can-Am Motorcycle

155

Accessories

155

Body/Frame

156

Brakes

156

Electrical

157

Engines

157

Fuel/Oil

157

Ignition

158

Service

158

Setup

158

Steering

158

Suspension

158

Honda Motorcycle

159

Accessories

159

Body/Frame

161

Brakes

162

Electrical

164

Engines

164

Fuel/Oil

166

Ignition

167

Service

167

Setup

175

Starters

176

Steering

176

Scooter Service

176

Scooter Setup

178

Scooter Starters

178

Kawasaki Motorcycle

179

Accessories

179

Body/Frame

179

Brakes

180

Electrical

180

Engines

180

Fuel/Oil

182

Service

182

Starters

184

Steering

184

Suspension

184

Transmission

184

KTM Motorcycle

185

Accessories

185

Body/Frame

185

Service

185

Piaggio Motorcycle

186

Service

186

Suzuki Motorcycle

188

Accessories

188

Body/Frame

188

Brakes

188

Electrical

188

Engines

189

Fuel/Oil

189

Service

189

Setup

194

Transmission

194

Triumph Motorcycle

195

Service

195

Yamaha Motorcycle

196

Accessories

196

Body/Frame

196

Brakes

202

Electrical

205

Engines

209

Fuel/Oil

224

Ignition

227

Seasonal

228

Service

228

Starters

230

Steering

231

Suspension

231

Transmission

233

2001-2017 Spader Business Management, Inc. All rights reserved.

3

Personal Water Craft ................................................................................................237

PWC General

237

Accessories

237

Body/Frame

237

Detail

237

Electrical

237

Engines

238

Fuel/Oil

239

Ignition

239

Propulsion

239

Seasonal

240

Service

241

Setup

241

Starters

241

Steering

241

Trade In Evaluation

242

Honda PWC

243

Propulsion

243

Seasonal

243

Service

243

Starters

243

Kawasaki PWC

244

Body/Frame

244

Electrical

244

Engines

244

Fuel/Oil

244

Ignition

245

Propulsion

245

Starters

245

Steering

245

Polaris PWC

246

Electrical

246

Engines

246

Fuel/Oil

247

Ignition

248

Propulsion

248

Starters

248

Sea-Doo PWC

249

Accessories

249

Body/Frame

250

Detail

266

Electrical

266

Engines

274

Fuel/Oil

291

Ignition

309

Propulsion

313

Seasonal

323

Service

324

Setup

326

Starters

328

Steering

330

Suspension

336

Trade In Evaluation

337

Yamaha PWC

338

Body/Frame

338

Electrical

338

Engines

338

Fuel/Oil

338

Propulsion

339

Seasonal

339

Service

339

Starters

339

Power Equipment .....................................................................................................343

General Power Equipment 343

General Generator

343

General Snowblower

343

Alpina Power Equipment 344

Snow Groomer

344

Briggs and Stratton

345

Engines

345

Cub Cadet

349

Tractor

349

Honda Power Equipment 350

Generator

350

Lawn Mower

350

Snowblower

352

Tiller

353

4

2001-2017 Spader Business Management, Inc. All rights reserved.

Snowmobile .............................................................................................................357

Snowmobile General

357

Accessories

357

Body/Frame

357

Electrical

358

Engines

358

Fuel/Oil

359

Seasonal

359

Service

359

Setup

359

Suspension

360

Trade In Evaluation

360

Arctic Cat Snowmobile

361

Body/Accessories

361

Electrical

361

Engines

361

Fuel/Oil

361

Service

361

Suspension

361

Polaris Snowmobile

362

Accessories

362

Body/Frame

362

Electrical

363

Engines

363

Fuel/Oil

364

Ignition

365

Suspension

365

Ski-Doo Snowmobile

366

Accessories

366

Body/Frame

368

Brakes

384

Electrical

387

Engines

396

Fuel/Oil

420

Ignition

435

Service

438

Setup

439

Starters

440

Steering

442

Suspension

454

Trade In Evaluation

481

Transmission

481

Yamaha Snowmobile

489

Accessories

489

Body/Frame

489

Electrical

490

Engines

490

Fuel/Oil

491

Ignition

491

Service

492

Setup

492

Starters

492

Steering

492

Suspension

492

Trailer .....................................................................................................................497

Trailer General

497

Trailer Accessories

497

Trailer Hitches

497

Trailer Jacks

497

Trailer Service

497

Trailer Setup

498

Trailer Suspension

498

Trailer Tires

498

2001-2017 Spader Business Management, Inc. All rights reserved.

5

Utility Vehicle ..........................................................................................................501

Can-Am Utility Vehicle

501

Accessories

501

Body/Frame

502

Brakes

505

Electrical

505

Engines

506

Fuel/Oil

507

Ignition

507

Rear Drive

507

Service

507

Setup

507

Starters

508

Steering

508

Suspension

508

Transmissions

509

Honda Utility Vehicle

510

Accessories

510

Body/Frame

511

Brakes

512

Electrical

512

Engines

512

Service

512

Setup

513

Starters

513

Steering

513

Kawasaki Utility Vehicle

514

Accessories

514

Body/Frame

514

Brakes

514

Electrical

515

Engines

515

Fuel/Oil

515

Service

516

Setup

516

Massimo Utility Vehicle

517

Body/Frame

517

Engines

517

Service

517

Polaris Utility Vehicle

518

Accessories

518

Body/Frame

520

Brakes

522

Electrical

523

Engines

523

Fuel/Oil

524

Service

524

Setup

525

Starters

525

Suspension

525

Transmission

526

Yamaha Utility Vehicle

527

Accessories

527

Body/Frame

527

Brakes

527

Electrical

528

Engines

528

Fuel/Oil

528

Setup

528

Suspension

528

Flat Rate Updates ....................................................................................................533

6

2001-2017 Spader Business Management, Inc. All rights reserved.

SUGG FLAT RATE TIME

COMPUTER CODE

OPERATION

ATV ACCESSORIES

0.5 408750 BIG WHEEL KIT INSTALL (TIRES ON RIMS) 0.6 400100 BOOT GUARDS INSTALL 0.5 658510 BRUSH GUARD INSTALL 0.5 400110 GUN BOOT INSTALL

1.3 400125 HAND & THUMB WARMER KIT INSTALL 1.6 400120 HAND WARMERS INSTALL

1.0 768050 HID LIGHT INSTALL 0.3 768070 ICE AUGER HOLDER INSTALL 1.8 765630 LED LIGHT BAR INSTALL 2.7 730000 LIFT KIT INSTALL 0.3 751900 MIRROR INSTALL 1.7 736730 NERF BAR INSTALL (ALL MODELS)

2.8 400140 PLOW INSTALL W/ELECTRIC LIFT 1.4 400150 PLOW INSTALL W/MANUAL LIFT 3.3 400160 PLOW INSTALL W/WINCH MOUNT 1.5 658540 PLOW BLADE INSTALL

NEW! NEW!

0.9 768410 REFLECTORS KIT INSTALL (ALL) 1.0 768400 SHIFT BOX INSTALL ON HANDLBARS 4X4 0.5 768040 SPEED RACK SIDE ADAPTOR KIT INSTALL 0.5 768020 SPOT LIGHT INSTALL 1.0 731300 STREET LEGAL KIT INSTALL

1.0 400180 THUMB WARMERS INSTALL 1.5 408730 TRAIL LIGHTS INSTALL 2.4 400190 WINCH INSTALL 3.4 408740 WINCH INSTALL INCL HITCH HOPPER (FRONT/REAR MNT) 1.0 736760 WINCH CABLE R&R 0.2 730010 WINCH DIODE INSTRUMENT R&R 0.5 768030 WINDSHIELD LIGHT INSTALL

? 2001-2017 Spader Business Management, Inc. All rights reserved.

NEW! Identifies jobs added in this edition - most new jobs are contributed by fewer than 3 dealers.

DEALER FLAT RATE TIME

LABOR RATE

MATERIALS

TOTAL

11

GENERAL

ATV

ATV

SUGG FLAT RATE TIME

COMPUTER CODE

OPERATION

YAMAHA ATV BODY/FRAME cont.

0.9 658270 WHEEL BEARINGS R&R (FRONT OR REAR) 0.6 736550 WINDSHIELD INSTALL

GRIZZLY 700

DEALER FLAT RATE TIME

LABOR RATE

MATERIALS

TOTAL

YAMAHA ATV BRAKES

0.6 662640 BRAKE DISC R&R (REAR) 0.6 662640 BRAKE DISC R&R (REAR) 1.7 662620 BRAKE LINE R&R (REAR) 1.7 662620 BRAKE LINE R&R (REAR)

0.5 662630 BRAKE PADS R&R (FRONT) (PER CALIPER) 0.5 662630 BRAKE PADS R&R (FRONT) (PER CALIPER) 0.5 662630 BRAKE PADS R&R (FRONT) (PER CALIPER) 0.5 662630 BRAKE PADS R&R (FRONT) (PER CALIPER) 0.5 662630 BRAKE PADS R&R (FRONT) (PER CALIPER)

0.8 662650 CALIPER R&R (FRONT)

YFM70 RAPTOR YFZ450 RAPTOR 700 YFZ450

RAPTOR 250 RAPTOR 350 RAPTOR 700 WOLVERINE 450 YFZ450

YFM4FG GRIZZLY

NEW!

YAMAHA ATV ELECTRICAL

1.5 766090 CLUTCH SPRING R&R 0.5 755040 GEAR SWITCH R&R 2.0 768800 SPEEDOMETER INSTALL 1.0 658260 STATOR INSTALL 4.0 658260 STATOR INSTALL 2.0 662600 STATOR ASSY R&R 1.2 662600 STATOR ASSY R&R 3.0 659510 TURN SIGNAL KIT INSTALL

GRIZZLY 700 GRIZZLY 660 KODIAK 700 GRIZZLY 600 RHINO GRIZZLY 700 07 YFM35 RAPTOR RHINO

YAMAHA

118

? 2001-2017 Spader Business Management, Inc. All rights reserved.

NEW! Identifies jobs added in this edition - most new jobs are contributed by fewer than 3 dealers.

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