Michigan County Road Association



CHEBOYGAN COUNTY ROAD COMMISSION

RADIUS DUMP SPREADER, FRONT AND REAR DISCHARGE:

Manufacturer____________________Model_____________________

a. Body shall be 168” long x 89” wide, 44” sides, 50” front and 50” gate, all are inside dimensions, with the total outside width being 96” overall, side height 56”, approximately 10.43 cubic yard sides, and 12.35 cubic yard ends. Front shall be sloped to accommodate ahead lift cylinder with partial doghouse and conform with the radius of the body, shall be constructed of 3/16” 304SS, 100% welded inside and out. External forward mounted cylinder not acceptable.

Yes _____ No _____ Deviations explain:__________________________________

b. Sides shall be constructed of 3/16” 304SS, brake formed to a radius of 43”, flat bottom or elliptical is not acceptable, 3/16” 304SS boxed top rail, shall include 304SS sideboard pockets, body vertical side supports shall be 3/16” 4 x 4 – 304SS extending from the boxed top rail to the longsills – 100% welded – one each side.

Yes _____ No _____ Deviations explain:__________________________________

c. Tailgate shall be 3/16” 304SS with 3” boxed perimeter and two 304SS horizontal braces full width 100% welded. Tailgate shall have double acting design, 3/8” spreader chains, including double banjo eyes. Chain shall be sufficient length to allow tailgate to lay flat. Tailgate shall be operated by a 3-1/2” air cylinder; cylinder shaft shall be retraced in closed position with in-cab control. The top hinge shall be 1” thick x 4” wide and shall have 1-1/4”greaseable hinge pins, trip rod and latch fingers shall be built of carbon steel.

Yes _____ No _____ Deviations explain:__________________________________

d. Rear material door shall extend 16” into the interior of the body to prevent material from escaping through the partially opened door over the conveyor. The door shall be 1/4” thick 304SS approximately 21” wide x 8-1/2” high to include non-rusting, poly universal joint, 304SS crank handle – jack and ruler.

Yes _____ No _____ Deviations explain:__________________________________

e. Replaceable material door and cover shall be 3/16” 304SS door cover, including floor cover to be used when using as dump body only.

Yes _____ No _____ Deviations explain:__________________________________

f. Rear of body shall be supported by combination of 3/16” 304SS plate contoured to the radius of the body, both sides, 3/16” 304SS formed box sections, tied to the rear 3/16” 304SS corner posts. All shall be 100% welded.

Yes _____ No _____ Deviations explain:__________________________________

g. Understructure/Longsills shall be fabricated from 1/4” 304SS and joined together as follows: Sections of 4” formed 304SS channel are welded every two feet the length of the spreader at the base of the longsills, where the longsills are then boxed in with 1/4” 304SS, then there shall be 3/16” x 3” x 3” 304SS formed angle welded every 12” the full length of the conveyor at the top of the longsills.

Yes _____ No _____ Deviations explain:__________________________________

h. Floor and Chain Shield shall have 3/16” 304SS removable chain shields with 1/4” 304SS replaceable-floor; all bolted with stainless steel bolts.

Yes _____ No _____ Deviations explain:__________________________________

i. Body conveyor assembly shall be 34” in width and shall have 26,000 pound tensile strength per strand pintle chain, with 1-1/2” x 1/2” bar flights on 2-1/4” bar every link. No exceptions.

Yes _____ No _____ Deviations explain:__________________________________

j. Conveyor shall be driven by two 6:1 spur gear boxes and (2) high torque/low speed White hydraulic motors, front motor to include speed sensor, (1) gear box with 2 motors is NOT ACCEPTABLE. There shall be 8 tooth hardened sprockets keyed to 2” drive and idler shafts, both shall have heavy duty dust sealed self-aligning four bolt flange bearing, idler shall be adjustable with heavy duty slide rail type adjustment, minimum 1-1/4” rod adjuster designed for conveyor chain adjustment.

Yes _____ No _____ Deviations explain:__________________________________

k. Series parallel valve shall be air shift with in-cab control, to allow Hi and Low speed of conveyor chain.

Yes _____ No _____ Deviations explain:__________________________________

l. Fenders shall be designed to fit a tandem axle, manufactured of 3/16” 304SS and installed to the body; shall be reinforced to hold additional weight of pre-wet tanks – approximately 1500 lbs. per fender.

Yes _____ No _____ Deviations explain:__________________________________

m. Custom Cab Shield shall be 3/16” thick 304SS 24” coverage. Cab shield welded 100% inside and out.

Yes _____ No _____ Deviations explain:__________________________________

n. Dump Body hoist shall be manufactured by Mailhot, telescopic design with trunnion mounting, trunnion collar shall be oscillating, all pivots, cylinder pin, hinges to be greaseable, cylinder to have a nitride surface for wear and corrosion resistance, cylinder shall be rated 2,500 PSI – double acting, top stage self-bleeding and to be operated off the crank shaft driven hydraulic system.

Yes _____ No _____ Deviations explain:__________________________________

o. Remote lube system; remote grease fittings and line system shall be installed to consolidate fitting in three (3) locations for ease of maintenance. This system shall connect to all grease points, total of 21, except (2) top tailgate pins, (2) rear hinge pins & (2) body pivots.

Yes _____ No _____ Deviations explain:__________________________________

NOTES:

• All components that are 304SS are not painted. All carbon steel components shall be primed and painted – Silver.

• Heavy duty spreader complete body, side supports, longsills, catwalks, cabshield and tailgate all to be 304SS construction and to be continuously welded with stainless steel wire.

• All hoses to have steel crimp on ends, aluminum crimp shells and clamp on hose ends are not acceptable.

p. To include shovel holder made of 304SS and to be mounted left front face of radius dump spreader, drivers’ side.

Yes _____ No _____ Deviations explain:__________________________________

q. 1/2” thick heavy duty mud flaps, front and rear of the drive axles, installed with stainless steel hardware.

Yes _____ No _____ Deviations explain:__________________________________

r. Ladder shall be bolt on 304SS hinge down style with 6 rungs installed, determined at installation.

Yes _____ No _____ Deviations explain:__________________________________

DUMP BODY ACCESSORIES:

• Remote grease fitting and line system shall be installed to consolidate fittings in three (3) locations for ease of maintenance.

• Remote lube system shall connect to all grease points, total of 21, except (2) top tailgate pins, (2) rear hinge pins and (2) body prop pivots.

• Electronic back-up alarm.

• (2) grease-able body safety props.

• (4) HD ½” thick anti-sail mud flaps installed ahead and behind drive axles with stainless steel hardware.

• 201-304 Stainless steel shovel holder.

• 201-304 Stainless steel hinge down ladder – 6 step design.

• Location of shovel holder and hinge down ladder to be determined at installation.

• ½” Poly – installed under the chain to protect truck components, brake valve, drive line, electrical.

• Tailgate to have 304 stainless steel air Foil, per Cheboygan Co. Rd. specifications.

Yes______No______Deviations___________________________

FRONT MOUNTED HEAVY DUTY 304SS CROSS AUGER DUAL 6” AUGER, DISCHARGE WITH (1) SPINNER AND (1) CHUTE ASSEMBLY TO BE INTERCHANGEABLE LEFT TO RIGHT. PLEASE PRICE OUT FRONT AUGER AS A SEPERATE ITEM.

a. 96” full width, 304SS 1/4” through assembly.

Yes _____ No _____ Deviations explain:__________________________________

b. Dual 6” diameter augers 1-1/4” flange bearings welded to a 2-7/8” OD tube. The shafts shall be 1-1/4” supported by heavy duty 1-1/4" sealed self-aligning, relubable, 4 bolt flange bearings.

Yes _____ No _____ Deviations explain:__________________________________

c. Auger drive shall be driven by (2) Roller Stator direct drive motors, each coupled to the auger with a stainless steel coupler.

Yes _____ No _____ Deviations explain:__________________________________

d. Spinner and chute assembly shall be manufactured of 304SS, be rotational poly disc, adjustable in height that will allow underbody scraper to be fully angled. Spinner motor 3 cubic inch motor to include new seal saver design.

Yes _____ No _____ Deviations explain:__________________________________

e. Cover plates one left hand and one right hand, mesh top-manufactured of 304SS.

Yes _____ No _____ Deviations explain:__________________________________

NOTES:

• All mounting bracketry and hardware shall be non-rusting 304SS.

• Front of RDS body to include 1/4” door, gate jack and ruler, 304SS.

f. The chute assembly shall be 304SS, designed for center line or berming.

g. Spinner assembly and chute assembly shall be designed to be inter-changeable, so as to use either left or right discharge.

h. Complete unit installed, including (2) 3/4” and (2) 1/2” SS quick disconnects with caps and plugs.

REAR HD CROSS AUGER SYSTEM:

a. 304SS 96” full width, unobstructed top and bottom clean out, single pin SS quick detachable hardware, chain hoist lifting slots placed at the balance points to provide easy level mounting and dismounting of the spreader hopper.

Yes _____ No _____ Deviations explain:__________________________________

b. 3/16” 304SS auger trough, all interior seams shall be continuously welded, ¼” extended 304SS one piece end plates continuously welded to auger trough, 3/16 304SS combination cover and rear panel shall be removable and hinged to raise for spreading and lay flat for dumping over, bottom hinged with 3 solid ½” SS hinges allowing clogged material to drop out when it is opened using the new “Z” latch lever handles.

Yes _____ No _____ Deviations explain:__________________________________

c. Auger shall be 9” diameter, 4” pitch, 7/16” flighting dual discharge style, welded to a 2-7/8 OD tube. The shafts shall be 1-1/2” supported by heavy duty 1-1/2" sealed self-aligning, grease-able, 4 bolt flange bearings.

Yes _____ No _____ Deviations explain:__________________________________

d. Auger shall be driven by a Roller Stator direct drive motor, 28 cubic inch, 1-1/4” – 14 spline shaft coupled to the auger with stainless steel coupler.

Yes _____ No _____ Deviations explain:__________________________________

e. The motor shall include 7/8” O-ring ports.

Yes _____ No _____ Deviations explain:__________________________________

f. The spinner assembly shall be 304SS and mounted independent of the bottom clean out door (driver’s side). Self leveling feature, 18” poly disc, direct mount Roller Stator 3 cubic inch motor to include new seal saver design, cast iron hub, adjustable spread pattern – 4 ft to 40 ft.

Yes _____ No _____ Deviations explain:__________________________________

g. The chute assembly shall be 304SS, designed for center line or berming.

Yes _____ No _____ Deviations explain:__________________________________

h. Spinner assembly and chute assembly shall be designed to be inter-changeable, to use either left or right discharge.

Yes _____ No _____ Deviations explain:__________________________________

i. Cross auger shall be Bi-Directional.

Yes _____ No _____ Deviations explain:__________________________________

j. Complete unit installed, including (2) ¾” & (2) ½”SS quick disconnects with caps and plugs.

Yes _____ No _____ Deviations explain:__________________________________

PRE-WET SYSTEM:

a. Supply and install hydraulic truck mounted liquid dispensing system. Shall be operated by a Rexroth 550.

Yes _____ No _____ Deviations explain:__________________________________

b. 7 GPM bronze pump with SS shaft driven by hydraulic motor, Dickey-John flow Meter, Stainless steel suction strainer, (3) Brass spray nozzles - .129 orifice, 5 PSI check valve & Poly disconnect coupler for ease of seasonal removing; all installed in a Nema enclosure using 304SS mounting brackets and hardware. Installed to dispense material left or right on front cross auger described starting on page 5.

Yes _____ No _____ Deviations explain:__________________________________

c. 3/4” ID EPDM suction hose & 1/2” ID EPDM pressure hose.

Yes _____ No _____ Deviations explain:__________________________________

d. Dual 75 gallon 3/8” thick molded UV stabilized propylene material, 5” fill caps, 1-1/4” ports, molded in gallons markings for easy reading.

Yes _____ No _____ Deviations explain:__________________________________

e. Bulk-fill and Flusher kit with 3-way valve.

Yes _____ No _____ Deviations explain:__________________________________

f. Cross-over hose kit – connects both tanks together to equalize.

Yes _____ No _____ Deviations explain:__________________________________

g. 304SS mounting brackets, straps for fender mounting.

Yes _____ No _____ Deviations explain:__________________________________

h. Shall be complete, installed, tested and calibrated.

Yes _____ No _____ Deviations explain:__________________________________

FRONT PLOW HITCH:

Hustings style heavy duty 34” wide Quick Hitch, top of hitch shall be gusseted with 3/8” plate. Plunger pins shall have grease zerks and secondary locking tabs. Lift arm shall include pivoting booster arm with (3) ½ grab hooks. Plow cylinder shall be hydraulic double acting cylinder with

the following specifications: 3” diameter bore, 10” stroke, 2” socatri 1,000 – Boss O-ring ports. Hitch shall be bolted to a heavy duty structural channel. 12” minimum 20.7 lb., front bumper with flare back and boxed ends. Hitch shall include upper and lower bracing. Hitch, bumper and bracing shall be installed with grade 8 nuts and bolts; to include extended brackets for hood cables & pull back support cable. Supply chain box approximately 8” tall X 8” wide X 12” long, solid sides ¾” #9 expanded metal bottom behind bumper drivers side. All to be epoxy primed and painted urethane black.

Yes _____ No _____ Deviations explain:__________________________________

PLOW LIGHTS:

Auxiliary plow lights and turn signals. Nordic model N520 hood mounted, custom built ¼” thick X 4” wide aluminum brackets with fiberglass in hood support plates, height to be determined at time of installation. Chassis manufacture to supply in-cab switch and harness.

Yes _____ No _____ Deviations explain:__________________________________

TARP SYSTEM:

RollRite, model 6416, shall be fully automatic, 4 spring system, wind deflector, tarp spool, aluminum tension and tarp bows with 30 degree elbows, in-cab switch, indicator light and circuit breaker, 20 ft. heavy duty asphalt tarp, complete and installed.

Yes _____ No _____ Deviations explain:__________________________________

UNDERBODY SCRAPER:

Monroe model HD 4500

a. HANGERBOARD: Designed and engineered for optimum strength. ½” formed plate reinforced by ½” X 7-1/2” flat plate to make full 1” thickness. 3.25”X .344” mechanical tube outer hinge tubes. ¾” bar reinforced full length of the hinge. ¾” thick trunion arms. Outer trunion arms shall be bolted to hangerboard. Welded on is unacceptable. Shall include a Manifold bracket for the grease line kit, one installed each side of the hangerboard.

Yes _____ No _____ Deviations explain:__________________________________

b. HINGE SHAFT: 2-1/2” OD X 96” long with (4) grease points and (3) hinge points. The two (2) outer hinges are 3-1/4” OD X 6” long with .344 wall thickness. Each outer hinge has (1) ½” wrap – around gusset, center hinge shall be 3 ¼” OD X 10 ¾” long with .344 wall and have (2) ½” thick wrap – around gussets, including thrust bearing wear plates to prevent side to side shifting of moldboard.

Yes _____ No _____ Deviations explain:__________________________________

c. MOLDBOARD: 1” thick X 20” high X 12’ long moldboard. Heat treated 1045 steel, 185 Brinell hardness, 89 ksi tensile. Integral pressed in lower offset. Rolled formed or

fabricated moldboards will not be considered where the cutting edge bolts to the moldboard. ½” X 6” double beveled cutting edge with standard highway punched.

Yes _____ No _____ Deviations explain:__________________________________

d. SHOCKS & HOUSINGS: Cushioned by two (2) extra heavy duty spring housings, allow 600 PSI down pressure. Two (2) ½” thick flange retaining plates held by (4) 5/8” bolts with prevailing lock nuts. Housings to be slotted to relieve contaminates. Grease-able trunion mount bushings are 2-3/4” OD with a .344” wall mechanical tube trunion mount pins are 2” solid rod, bolt in removable and replaceable design.

Yes _____ No _____ Deviations explain:__________________________________

e. ACTUATING CYLINDERS: Shall be 3-1/2” bore X 10” stroke with 2” socatri 1000 piston rods, with poly pac seals and cast steel heads, ½” hoses and piping (supported with poly clamps) to be externally mounted for easy access. Prince in-line relief valve shall be supplied.

Yes _____ No _____ Deviations explain:__________________________________

f. CIRCLE: Shall be 1” solid one piece with infinite plowing positions (no notches), minimum cut out for power reverse cylinder travel and full front circle ears as to have

clamps in full contact of circle at 45 degree angle for maximum circle bearing surface. 5” ID X 6.5” OD X 1” hardened center pin bushing.

Yes _____ No _____ Deviations explain:__________________________________

g. CENTER PIN: Heavy Duty 5” diameter, hardened center pin, zinc coated. Grease-able with 3 port grease journal and 5/16” wide X 3/16” deep grease groove around pin. Center pin is piloted into the hangerboard.

Yes _____ No _____ Deviations explain:__________________________________

h. CLAMPS: 20.5 long X 7” deep X 1” thick. Shaped to follow the contour of the circle. 3/8” UHMW wear pads. Entire clamps must remain fully on the circle throughout the entire rotation of the scraper.

Yes _____ No _____ Deviations explain:__________________________________

i. REVERSE CYLINDERS AND HARDWARE: (2) 4” double – acting cylinders containing ½” #8 SAE ports, 2” socatri 1000 rods, poly pac seals, and cast steel heads. 3” OD – 2” ID anchor pivots, 2” hardened zinc coated with spiraled grease groove removable pivot pins (grease-able at each end). Prince Cross over relief valve set at 2200 PSI to protect reversing cylinders from shock impacts.

Yes _____ No _____ Deviations explain:__________________________________

j. MOUNTING PLATES: ¾” thick custom tapered 35 X 26 X 22 full plate steel construction. With 7” X 7” cut out for ease of cleaning. Attached to the truck using ¾” grade 8 bolts, SAE washers and prevailing lock nuts that are electronically plated for corrosion resistance.

Yes _____ No _____ Deviations explain:__________________________________

k. PAINT: Shot-blasted, washed and powder coat paint TGIC polyester black. All parts are powder coated prior to assembly of scraper. Outer 12” of moldboard ends painted high visibility yellow.

Yes _____ No _____ Deviations explain:__________________________________

l. SERRATED GRADE SAFETY STEP: 12” x 12” welded to outer end of the moldboard on drivers side.

Yes _____ No _____ Deviations explain:__________________________________

m. GREASE LINE KIT: Remote grease kit that allows grease to be applied at centralized locations outside of the chassis frame. Grease hoses shall be SAE 107 Hytron hose rated at 3000 psi. Grease line kit will incorporate all 15 grease points on the scraper.

Yes _____ No _____ Deviations explain:__________________________________

WING PLOW, MONROE MODEL 9D FWMB PATROL BEHIND SCRAPER MOUNT, 9 FOOT:

Monroe 9D FWMB Para-Glide Design

Note: These specificiations are to outfit two (2) trucks. One wing will be left and one will be a right.

a. Wing shall be designed to mount behind the underbody blade, moldboard length shall be 113 inches at the top and 108 inches at the bottom, height shall measure 33” Scraper Mount, inboard and 33” outboard including cutting edge.

Yes _____ No _____ Deviations explain:__________________________________

b. Moldboard shall be 3/16” A36 steel; top of moldboard formed into a 2-3/4” X 1”channel for additional strength. All seams and joints shall be 100% continuous welded.

Yes _____ No _____ Deviations explain:__________________________________

c. Bottom angle shall be 4” X 4” X ¾”, reinforced between the cutting edge holes with ten (10) 3” X 3” X ½” gussets. Shall include six (6) ½” moldboard reinforcement ribs tapered from 4” at the bottom to 2-1/2” at the top.

Yes _____ No _____ Deviations explain:__________________________________

d. There shall be two (2) horizontal reinforcement angles between the discharge end last two ribs, bottom 4” X 3” X ½” reinforcement angle shall have seven (7) evenly spaced 5/8” holes for pusharm adjustment, top 4” X 4” X ½” reinforcement angle shall have seven (7) evenly spaced 5/8” holes for pusharm adjustment.

Yes _____ No _____ Deviations explain:__________________________________

e. Pivot pin shall be constructed of 1-1/2” steel. Front attachment pivot plate will be ½” steel, completely boxed and supported with ½” and 3/16” plate. Pivot tube for the 1-1/2” pivot bolt shall have a minimum .625” wall and be welded 100% to the inside of the ½” plate and outside of the moldboard.

Yes _____ No _____ Deviations explain:__________________________________

f. A ½” safety stop eyelet and a ½” centered lip loop shall be on the front of the moldboard.

Yes _____ No _____ Deviations explain:__________________________________

g. Cutting edge shall be 9’ in length 5/8” thick X 8” tall AASHO punched recurved style. Moldboard shall be equipped with three (3) shoes. Shoes shall be bolted on with the cutting edge. One (1) shoe shall be installed on both the toe end and the heel end and one center mounted, and shall be heavy-duty cast iron construction. Cast iron shoes shall weigh approximately 75 lbs each. Bottom of shoe shall be cut at approximately 10 degrees to match attack angle of moldboard.

Yes _____ No _____ Deviations explain:__________________________________

h. Shall have ½” X 4” X 6” cross tube passes behind the underbody blade circle and passing thru two (2) mounting plates, 36” tall X 12” wide X 1/2” for mounting the wing to the frame of the truck.

Yes _____ No _____ Deviations explain:__________________________________

i. Para-Glide structure shall be no more than 24” high and 14” wide. Post weldment shall be manufactured with a .750” inside mounting plate and a matching .500” outer plate. A .375” Ex-Ten 50 front base plate will set the width of the post, support the .500” inner lower hinge brackets and the .750” bottom cylinder mounts. Internal reinforcement with a .500 HSLA radius plate shall be welded to both side plates and the front base plate. The post weldment will serve as anchor for three trailing link assemblies. The upper and lower link arms shall be .750” radius bar with a 1.750” machined hole on each end. The upper arm assembly will be reinforced with a 2.500” schedule 80 pipe at the front. The lower arm assembly will be reinforced with a 2.500” schedule pipe at the front anchor and .500 HSLA x 5.000 plate to the rear. The lift/float link will be .500” bar with a radius at the anchor end, reinforced with a 2.500” schedule pipe. The rear of the lift link will be1.000” plate reinforced with .625” bar and will include two .625” upper cylinder mounts. The rear lift weldment shall have an outer 1.000” and inner .500” bar with radius ends and machined 1.750” holes. Bars shall be spaced and supported with two 2.500” schedule pipes and two .500” x 4.000” triangular gussets. The hinge shall consist of three 1.000” thick radius ears that have 1.438” machined holes, spaced evenly and reinforced with two .250” x 2.000” x 2.000” angles. All 1.750” machined holes will have Rc 50 hardened bushings. Hinge pins shall be 1.500” OD, case hardened to Rc 55-60. Hinge pins shall be retained with machine bushings and .250” roll pins. There shall be 10 grease zerks. Lift cylinder shall be a 3.000” ID x 5.000” strake with a 1.500” industrial hard chrome rod. Hydraulic port(s) shall be .562-18 ORB. Cylinder shall be attached within the post with 1.000” stress proof pins, machine washers and roll pins. Prior to assembly, the post will be shot blasted, washed and prepped prior to power coating black.

Yes _____ No _____ Deviations explain:__________________________________

j. The bolt for retaining the moldboard shall be 1-1/2 – 6 X 7 G8 HHCS Zinc plated with castle nut and cotter pin. Bolt shall be drilled for the cotter pin.

Yes _____ No _____ Deviations explain:__________________________________

k. Lifting action for the heel end of the wing shall be a single 3” ID x 15” stroke, 2” nitrated rod, ¾ - 16 ORB ports, polypak seals, double acting hydraulic cylinder. Heel cylinder shall be attached to the upper rear pusharm slide assembly.

Yes _____ No _____ Deviations explain:__________________________________

l. Wing shall be operated by hydraulic lift; no cables or chains shall be accepted.

Yes _____ No _____ Deviations explain:__________________________________

m. Rear wing mount shall be fabricated from 5” X 7” X 3/8” mild steel tubing, and shall include two (2) 28” X 18” X ½” frame attachment plates with 5” X 7” openings. Rear channel pusharm/cylinder mounting plate shall include two (2) ½” plates, flame cut with three (3) offset mounting holes to mount the rear pusharms and the heel lift cylinder. The rear upper pusharm shall be equipped with an external slide assembly to allow for mechanical float and attachment of the heel lift cylinder and the rear pusharms and heel lift cylinder shall be attached with 1-1/4” stress proof pins for quick attach and detach.

Yes _____ No _____ Deviations explain:__________________________________

n. There shall be two (2) rear wing heavy duty, 2-1/2” schedule 80, adjustable, spring cushioned lift arms including safety shear pins, 6’ long fully extended. Wing shall be capable of mounting with an overlap to the scraper discharge to prevent a window between the scraper and the wing moldboard.

Yes _____ No _____ Deviations explain:__________________________________

o. All fabricated components shall be shot blasted and washed prior to powder coating; mounting components shall be powder coated black, Moldboard shall be powder coated orange, with a minimum curing time of 25 minutes, at temperature of no less than 400 degrees.

Yes _____ No _____ Deviations explain:__________________________________

p. Mounting hardware shall include (3) schedule 80 pipe bracing, six (6) pipe balls, a flame cut ¾” support plate, Grade 8 nuts, bolts and washers necessary for a complete installation.

Yes _____ No _____ Deviations explain:__________________________________

q. One (1) sequencing valve shall be supplied with the wing and shall be adjustable for both the up sequencing of the wing and the down sequencing of the wing. Lock valves shall be built into the sequencing valve to prevent both the toe and heel cylinder from drifting when in the stored position. The sequencing valve shall allow wing to hydraulically drift up when in the plowing position and shall be equipped with a adjustable metering valve to control the speed at which the blade drops when going from the stored position to the plow position.

Yes _____ No _____ Deviations explain:__________________________________

Installation shall also include:

1. Stainless steel quick couplers, caps and plugs

2. 3/8” Hi Test safety chain and grab hook

3. Stand Alone 60 Series LED strobe light and LED ICC light – both installed in a stainless steel 60 Series light box, mounted on discharge end of moldboard and to include in cab switch and weather pac for ease of removable.

HYDRAULIC SYSTEM:

a. Front mounted piston pump, crank shaft driven load sense hydraulic system to operate a double acting front plow hoist, plow angle, scraper up & down, scraper reverse, double function wing, double acting Dump Body, RDS front and rear discharge conveyor chain, front bi-directional cross auger, spinner assembly, pre-wet, rear 9” cross auger, spinner and pre-wet. All capable of simultaneous operation.

Yes _____ No _____ Deviations explain:__________________________________

b. Solenoid positive pump shut off with relay connected to low oil switch, and in-cab momentary over ride switch.

Yes _____ No _____ Deviations explain:__________________________________

c. System shall consist of a 1300 Series Spicer driveshaft including slip yoke and proper angle. 8.9 minimum cubic inch load sense piston pump.

Yes _____ No _____ Deviations explain:__________________________________

d. Rexroth, model M4-12 LSA, 11 - bank valve, 6 bank airshift and 5 bank EPC. With mid inlet feature, No Exceptions.

Yes _____ No _____ Deviations explain:__________________________________

e. 6 - Banks air operated; plow, plow angle 13 GPM, scraper up/down, scraper reverse 16 GPM, wing function shall be 19 GPM, and Dump Body 34 GPM.

Yes _____ No _____ Deviations explain:__________________________________

Pneu-Logic joy stick, controls shall be mounted on a custom built arm rest pedestal, designed to also house tarp switch, air-gate control, low oil light and momentary over ride switch.

Pneu-Logic Control System features:

• Assignable functions.

• Fully proportional operation.

• Safety trigger.

• LED indicated functions.

• Heads-up display.

Yes _____ No _____ Deviations explain:__________________________________

f. 5 – bank EPC, Double actine spinner – 7 GPM, Double acting main chain – 24 GPM, Double acting front cross auger – 15GPM, Double acting rear cross auger – 15 GPM, Single acting pre-wet – 7GPM.

Yes _____ No _____ Deviations explain:__________________________________

g. Valves to be installed in a stainless steel enclosure, location to be determined at installation.

Yes _____ No _____ Deviations explain:__________________________________

Rexroth Bosch CS-550, No Exceptions

Open loop control system used for simultaneously controlling the spreading of

granular and liquid ice control materials in conjunction with ground speed, also

controls liquid channel for applying pre-wetting material, and anti-icing.

CS 550 features:

• Full CAN bus system.

• Ability to simultaneously control spreader and joystick functions:

-Conv/Spinner/Prewet/Anti-icing/Auto Gate/Reverse

-Conv/Spinner/Prewet/Cross Conveyor

-Conv/Spinner/Prewet/Chute

-Conv/Spinner/Prewet/Airgate

• Display Screen:

-Glass/film/glass 5-wire touch screen, hardness of 7H

-7” Wide VGA 800x480 pixels, 262144 colors

-Adjustable backlight, brightness of 400 cd/m2

• 3 detented knobs, metal housing, stainless shaft rotation torque of 8 oz-in.

• USB encrypted security key for setup and data logging.

• Auto-null, Auto-Calibration, and Auto-Catch Test.

• Built in ground speed simulator.

• Supports infra-red temp sensors.

• All wiring harness have integrated molded diagnostic LEDs.

• All sensor inputs use M12 connectors with stainless steel housing.

• All valve outputs use AMP Junior Timer connectors.

Specifications:

• Proportional Outputs 6 channels

• Digital Outputs 2 channels

• Frequency Inputs 3 channels

• Switch Inputs 6 channels

• Analog Voltage Inputs 5 channels

• Analog Current Inputs 4 channels

All inputs protected and filtered.

Note: Shall include GPS and wi-fi antenna.

Yes _____ No _____ Deviations explain:__________________________________

h. Cross auger front and rear shall be Bi-Directional and include ground speed with main conveyor, to also include GSI ground speed interrupt.

Yes _____ No _____ Deviations explain:__________________________________

i. Supply line from reservoir to pump shall be 2-1/2” minimum ID SS hard pipe with short hose assemblies at each end.

Yes _____ No _____ Deviations explain:__________________________________

j. Piston pump – main pressure line shall be minimum 1” stainless steel pipe with 3,000 PSI rated jumper hoses with swivels each end.

Yes _____ No _____ Deviations explain:__________________________________

k. Hoses, fittings and adaptors: All hose to have crimp type fittings and have abrasive resistant sleeve covering in high wear areas. All clamps to be lined with abrasive resistant sleeve. Routing of pressure hoses shall be on the left side of engine as to stay away from turbo heat, using proper extension hangers and to leave room for service of engine filters.

Yes _____ No _____ Deviations explain:__________________________________

l. Hydraulic System shall be filled with AW32 oil, pressures set and system tested.

Yes _____ No _____ Deviations explain:__________________________________

FUEL AND HYDRAULIC COMBINATION RESERVOIR:

• Combination fuel and hydraulic reservoir 7ga steel construction (4) mounting pads with heavy motor mount type bushings, 100 gal fuel, 34 gal hydraulic reservoir capacity. 5” sight/temp gauge on the hydraulic reservoir, 3” suction port to accept 2” suction screen, top of tank return filter flange. Solid state low oil sending unit. 1/4 turn full flow brass shut off valve on supply and case drain.

• 2” 2003 Zinga suction strainer.

• Zinga RF1215 return filter head with re409 element.

• Reservoir designed to fit 2014 Navastar with DPF/SCR exhaust system.

• 4” 7.25 mounting cradle.

• Tank powder coated orange.

• Saddle epoxy primed and painted urethane black.

Yes _____ No _____ Deviations explain:__________________________________

LIGHTING:

a. Front strobes; #255HTC, installed forward of the tarp system with lense guard and shall be visible from 360 degrees.

b. 304SS Oval style 3-hole wedge shaped enclosures, one each side, rear of the body to house from top to bottom 60 series lights; LED Strobe # EOVREBZA; LED Stop/tail/turn #ECV062 SST-LD, LED back-up lights #ECV062-B2-W.

c. (2) Tailgate mounted 304SS single oval enclosures with (2) 60 series lights; LED Strobe #EOVREBZA.

d. Federal 108 lighting.

e. Work lights – 4” Nordic model N25, total of 4;

(2)- 1 each side to shine on drag blade

(2) – 1 each side rear bottom of dump body corner posts to shine on spinner discharge.

WIRING: All wiring from rear of cab to rear of radius dump spreader to be run in PVC pipes, then into an 18 pin Betts junction box mounted on left rear corner of radius dump spreader. From the junction box, to rear lighting, back-up alarm, etc.

Yes _____ No _____ Deviations explain:__________________________________

REAR TOW HOOKS:

Extra Heavy Duty, Safe working load of 44,600 each. Installed, one each side of frame. All bolted, using grade 8 hardware. Beware of wing cross tube and brackets. May have to incorporate into reinforced wing side plates.

Yes _____ No _____ Deviations explain:__________________________________

FRONT TOW HOOKS:

Extra Heavy Duty, Safe working load of 44,600 each. Installed, one each side of frame; all bolted using grade 8 hardware. D shaped cut outs in bumper for access.

Yes _____ No _____ Deviations explain:__________________________________

NOTES:

a. Bid form must be used when submitting a bid and any specifications and / or exceptions must be fully explained. Please mark each item “YES” if it meets specifications or “NO” if it doesn’t and explain the deviation from the specification.

b. The Board of Road Commissioners of Cheboygan reserves the right to accept or reject any and all bids, to waive any irregularities in bids and to make the award of the bid in the best interest of the County. Special consideration will be given to a bidder based on past performance with regard to ability to stock and supply parts and components. The speed in which parts and components are received from suppliers, location of the facility of ship and deliver is very important.

c. With all the new 2010 to current emissions; special attention must be used in regard to all dimensions and details to insure proper marriage of truck and equipment.

d. Bidders must provide four (4) reference organizations, contact name and phone numbers / email address, for which similar work has been completed:

1. __________________________________________________________________

2. __________________________________________________________________

3. __________________________________________________________________

4. __________________________________________________________________

e. Successful bidder shall consult with Cheboygan County prior to installation of all components for placement and order of operation.

f. The successful body vendor shall provide hands-on training for the service personnel and operators of the Cheboygan County Road Commission.

BID PER SPECIFICATION: ______________________________________________

EXPECTED DELIVERY DATE:___________________________________________

COMPANY:____________________________________________________________

ADDRESS:_____________________________________________________________

PHONE:________________________________________________________________

SIGNATURE & TITLE:__________________________________________________

DATE OF BID:__________________________________________________________

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