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TEST METHOD FOR EARTHWORK COMPACTION CONTROL BY

SAND CONE OR VOLUMETER APPARATUS

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GEOTECHNICAL TEST METHOD

GTM-9

Revision #2

GEOTECHNICAL ENGINEERING BUREAU

APRIL 2007

GEOTECHNICAL TEST METHOD:

TEST METHOD FOR EARTHWORK COMPACTION CONTROL BY

SAND CONE OR VOLUMETER APPARATUS

GTM-9

Revision #2

STATE OF NEW YORK

DEPARTMENT OF TRANSPORTATION

GEOTECHNICAL ENGINEERING BUREAU

APRIL 2007

TABLE OF CONTENTS

1. SCOPE 3

2. SUMMARY OF METHOD 3

3. EQUIPMENT 3

4. EQUIPMENT CALIBRATION 5

4.1 Sand Cone Apparatus Volume Correction 5

4.2 Sand Calibration Factor 5

4.3 Volumeter 6

5. TEST PROCEDURE 7

5.1 Test Location Data 7

5.2 Testing and Sampling 7

5.3 Determination of Plus ¾ in. (19 mm) Material and Moisture Content 9

5.4 Control Density 11

APPENDIX 13

A. Sand Cone Apparatus Drawing SM 1685 A-1

Density Cylinder Drawing SM 1563 A-2

B. Sand Density Calibration - Form SM 85 R1 B-1

C. Density Correction Curves Plus 3/4" (19 mm) Material

Specific Gravity 2.60 - Figure 1 C-1

D. Compaction Control Curves - Family 1 and Family 2 D-1

E. Field Compaction Sheet - Sand Cone or Volumeter Apparatus -

Form SM 417b E-1

1. SCOPE

This test method describes the procedure for determining the in-place density and moisture of earthwork through the use of a sand cone or volumeter apparatus. This method may be used in conjunction with either the Standard (AASHTO T-99) or Modified Proctor (AASHTO T-180) Density Test for determining the percent of Maximum Density.

The details included in this test method are for use with the Standard Proctor Test.

2. SUMMARY OF METHOD

The test consists of the following steps which are explained in the test procedure:

- Determining the Wet Density

- Determining the Moisture Content

- Calculating the Dry Density

- Determining the Maximum Density

- Calculating the percent of Maximum Density

3. EQUIPMENT

a. Sand Cone Apparatus: The sand cone apparatus consists of a container for the calibrated sand; a conical, stopcock-controlled outlet; and a base plate. The base of the conical outlet shall have a nominal interior diameter of 6 in. (150 mm), and shall be flared flat to fit the base plate. The base plate and container are matched and fitted; they are not to be interchanged with other units. The sand container shall be capable of holding no less than 8 lbs. (3.6 kg) or 1 ft.3 (0.028 m3) of calibrated sand. See Geotechnical Engineering Bureau Drawing No. SM 1685 (Appendix A) for an acceptable apparatus.

Volumeter: The sand cone displacement volumeter with its matching base plate may be substituted for the sand cone apparatus. The volumeter has been calibrated to read volume directly as opposed to the sand cone apparatus which requires a conversion from weight to volume.

b. Density Cylinder: 1/30 ft.3 (944 cm3) volume, in accordance with AASHTO Standard Density Test T-99 or Geotechnical Engineering Bureau Drawing No. SM 1563A (Appendix A).

c. Rammer: Refer to AASHTO T-99 or T-180.

d. Scale: Minimum of 30 lb. (13.6 kg) capacity to weigh directly to the nearest 0.01 lb. (5 g).

e. Balance: Approximately 1600 g capacity, to weigh directly to the nearest 0.1 g.

f. Steel Straight Edge: 9 to 12 in. (230 mm to 300 mm).

g. Gas or Electric Stove.

h. Sieve: ¾ in. (19 mm).

i. Pail: 10 qt. (9.5 L) size or larger.

* j. Knife: Butcher.

* k. Hammer: 1 lb. (0.5 kg) minimum weight.

* l. Chisel: 1 in. (25 mm) blade width by 9 in. (230 mm) length.

* m. Skillet: 12 in. (300 mm) diameter.

n. Spoon: Basting type.

* o. Spatula: 6 in. (150 mm) length of blade.

p. Cans: Friction top with covers, 1 gal (3.7 L) size.

* q. Pans: 24 in. (600 mm) square and 3 to 4 in. (75 mm to 100 mm) high.

r. Tares: Numbered cake pans or pie plates for moisture content determinations.

s. Paint Brush: 2 in. (50 mm) size.

t. Calibrated Sand: Clean dry sand.

(a) Standard Ottawa Sand;

or (b) Washed sand passing the No. 20 (0.85 mm) sieve and retained on the No. 40 (0.425 mm) sieve;

or (c) Flint Shot Grade, Size 2Q.

u. Calibrated Container: Having a capacity of 0.1 ft.3 (2832 cm3), an inside diameter of 6 in. (150 mm) and an inside height of 6.1 in (155 mm): used for calibrating the sand.

v. Compaction Control Curves: Family 1 and Family 2, (3 sheets) dated 02/28/77, see Appendix D.

w. Plus ¾ in. (19 mm) Correction Curve: A curve for a specific gravity of 2.60 is included. See Appendix C. Curves for other specific gravities are available from the Regional Geotechnical Engineer.

x. Form SM 417: Field Compaction Sheet, sand cone or volumeter apparatus (Appendix E).

* The equipment annotated by asterisks are not essential, but are considered desirable.

4. EQUIPMENT CALIBRATION

4.1 Sand Cone Apparatus Volume Correction

A portion of the sand released from the sand cone apparatus during the test remains in the cone. The apparatus volume correction is the weight of this material. This correction value must be determined for each sand cone apparatus and is usually furnished by the Regional Geotechnical Engineer. Form SM 85 R1 – Sand Density Calibration (Appendix B), may be used for the sand cone apparatus volume correction and the sand calibration factor (Section 4.2). It is determined in the following manner:

- Avoid all vibrations of the equipment while filling or emptying the apparatus.

- On a level surface, fill the apparatus with sand through the cone at a uniform rate until sand stops.

- Close the stopcock carefully and pour off the excess sand remaining in the cone.

- Weigh the filled sand cone apparatus.

- Invert the sand cone apparatus on the base plate on a smooth and level surface such as a table.

- Open the stopcock and allow the sand to flow out of the apparatus. Do not allow any sand to spill outside of the cone during this operation.

- Close the stopcock after the flow of sand has stopped.

- Remove and weigh the sand cone apparatus.

The difference in weight is the Apparatus Volume Correction – lbs. This value will remain constant for each apparatus unless the cone subsequently becomes dented or the calibrated sand changes. If the cone becomes dented or the calibrated sand changes, the apparatus volume correction must be re-determined.

4.2 Sand Calibration Factor

The sand calibration factor is the loose unit weight of the calibrated sand. The Regional Geotechnical Engineer will normally furnish this value. It is determined in the following manner:

- Weigh a filled sand cone apparatus.

- Place the matched base plate over a calibrated container of known volume. Invert the filled sand cone apparatus on the base plate.

- Open the stopcock until the sand tops flowing.

- Close the stopcock.

- Weigh the sand cone apparatus.

- Subtract the second weight and the apparatus volume correction from the first (filled) weight.

- Divide the difference in weights by the known volume of the calibrated container.

This value is the Sand Calibration Factor – pcf. It should remain constant.

The sand calibration factor and the apparatus volume correction must be for the calibrated sand actually being used for the test. Any time the sand supplied changes or there is any reason to suspect a difference in material, then both the Apparatus Volume Correction and the Sand Calibration Factor must be re-determined.

4.3 Volumeter

The volumeter and matching base plate have been calibrated. No additional calibration is required even if the appearance of the sand changes.

To fill the volumeter:

a). Make sure the volumeter is empty.

b). Set the volumeter with the stopcock open on a firm, level area with the cone end up.

c). Fill the plastic container completely by pouring the sand into the cone. Keep the cone full until the sand stops flowing into the container.

d). Close the stopcock carefully and pour off the excess sand remaining in the cone.

e). If the volumeter is subject to movement or vibration during the filling operation or the closing of the stopcock, remove all the sand and start over.

f). At no time should the cone portion of the volumeter be removed from the cylinder. Removal or displacement by tightening or loosening of the cone will affect the calibration.

Keep the reserve container of sand covered (while not taking sand from it) to keep the sand from picking up moisture from the air.

As the volumeter is handled and transported, the sand will compact, and its level within the volumeter will drop.

Do not add more sand. The measurement of the volume of the hole by the volumeter is based on loose volume of sand.

Damaged volumeters and/or base plates should be immediately removed from service. Volumeters which have been supplied by the Geotechnical Engineering Bureau and become damaged shall be returned to the Bureau.

5. TEST PROCEDURE

Form SM 417b is used for recording the compaction test data. Refer to this form in Appendix E. Enter the required project information at the top of the form. Gs – Bulk Saturated Surface Dry shall be assumed to be 2.60 unless otherwise directed by the Regional Geotechnical Engineer.

Form SM 417b uses US Customary Units (lbs.) for recording the larger weights (sand & apparatus, sand, Plus ¾ in. (19 mm) Material, etc.) and International System of Units (g) for recording the smaller weights (soil & tare, tare, etc.).

5.1 Test Location Data

LINES

1 - Date of Test.

2 - Test No.: Tests for a project shall be numbered as required by MURK.

3 - Station of Test: The location of the test should be determined accurately.

4 - Offset: The location of the test should be determined accurately.

5 - Location: The required percent of maximum density for the material depends on its location. Indicate whether the test is performed in the embankment, in the subgrade area, at a structure location or at another area with specific compaction requirements.

6 - Soil Type: Briefly describe the material tested so that the appropriate Family of Compaction Control Curves is used.

5.2 Testing and Sampling

The sand cone apparatus is used to determine the volume of the test hole. Fill the apparatus with calibrated sand and weigh it. The scale and balance must be leveled and properly adjusted before any weighing are made. The volumeter may also be used for this determination, in which case weighing is not necessary.

Remove all loose and disturbed material at the test location. Level a small area and set the base plate firmly in place. Dig a hole through the opening in the plate, approximately equal in diameter to the hole in the base plate, and to a depth of approximately 6 in. (150 mm). The desired volume of the hole is about 0.1 ft.3 (2832 cm3). The volume should never be less than 0.06 ft.3 (1700 cm3). The hole should be dug rapidly and all removed material immediately placed in a previously weighed friction top can. The can should be covered to keep moisture loss from the sample to a minimum. Any material loosened during the digging operation should be removed from the hole and placed in a friction top can. The calibrated sand must completely fill the hole. Care should be exercised to avoid undercutting of the base plate and abrupt projections of embedded materials into the hole. Projections inhibit the proper filling of the hole with the calibrated sand which causes errors in the determination of the hole volume. If any of the above criteria are not met, the test is void.

Set the sand cone apparatus or volumeter on the base plate over the hole. Open the stopcock to permit the sand to flow into the hole. Traffic and equipment in the vicinity of the test area should be stopped while the stopcock is open. Vibrations will compact the flowing sand in the hole resulting in an incorrect test value. After the sand stops flowing, close the stopcock and remove the apparatus.

When using the sand cone apparatus weigh the apparatus with the sand remaining in it. Do not refill the sand cone apparatus until after this weight has been recorded.

If the volumeter is used, hold the closed volumeter vertically with the cone end up. Invert the volumeter momentarily and return to the original position. Gently shake (do not jar) the apparatus just enough to level the sand. From the scale indicators on the container, read the top surface of the sand to the nearest 0.001 ft.3. Repeat 2 times. Record the average of the 3 readings on Line H of the Compaction Control Work Sheet. (No individual reading should be greater than 0.001 ft.3 more or less, than the average of the 3 readings.

Note: The volumeter must be emptied of all remaining sand before it is refilled for another test.

Additional soil may be required for use later in the test procedure. This soil should be removed from the area immediately adjacent to, and at the same elevation, as the test hole. Place this material in a separate friction top can. Material should never be added to the sample obtained from the density hole.

Enter the data on the appropriate lines on Form SM 417b. Lines A through G are omitted if the volumeter type of apparatus is used.

LINES

A - Wt. Sand & Apparatus (Before) – lbs.

B - Wt. Sand & Apparatus (After) – lbs.

C - Wt. Sand Used – lbs. (A – B)

D - Apparatus Volume correction – lbs.

E - Wt. Sand in Hole (Net) – lbs. The Wt. Sand Used minus the Apparatus volume correction. (C – D).

F - Sand Calibration Factor (pcf).

G - Volume of Hole (ft.3). The volume of the hole is calculated by dividing the net weight of sand used to fill the hole by the Sand Calibration Factor. The volume should be computed to four decimal places. (E ÷ F).

H - Volume of Hole (ft.3) Volumeter. The volume of the hole may be read directly when using the volumeter. In this case, omit Lines A through G and enter this value on Line H.

J - Wt. Soil & Friction Top Can – lbs.

K - Wt. Friction Top Can – lbs. The weight of the friction top can is entered on this line. Since this weight is constant, it is convenient to weight it at some time prior to the test and write this weight on the matched can and top.

L - Wt. of Soil – lbs.

M - Wet Density Field (Total) pcf. The wet in-place density of the total sample is calculated by dividing the weight of soil by the volume of hole.

(L ÷ G) or (L ÷ H).

5.3 Determination of Plus ¾ in. (19 mm) Material and Moisture Content

In order to evaluate the field density it must be compared to a control density. The control density is expressed in terms of the dry density of the minus ¾ in. (19 mm) portion of the material. The method of determining the control density is described in Section 5.4.

The field density, Line M, is in total wet density units. In order to compare it to the control density (minus ¾ in. (19 mm) dry units) the percentage of plus ¾ in. (19 mm) material must be determined. These values are then used to correct the wet density field (total) Line M into the proper units for comparison. Separate the sample on the ¾ in. (19 mm) sieve and proceed as follows:

Plus ¾ in. (19 mm) material (field sample):

LINES

N - Wet Wt. Plus ¾ in. (19 mm) & Tare – lbs.

P - Wt. of Tare – lbs. This weight shall be predetermined, written on the tare and periodically checked.

Q - Wet Wt. Plus ¾ in. (19 mm) – lbs. (N – P)

R - % Plus ¾ in. (19 mm) (Wet). Divide the wet weight of the plus ¾ in. (19 mm) material by the wet weight of the total test sample and multiply by 100 to express as a percentage. {(Q ÷ L) x 100}

S - % Minus ¾ in. (19 mm) (Wet). (100.0 – R)

Moisture Content (Field Sample)

The tare number and its weight are recorded. A portion of the minus ¾ in. (19 mm) material, weighing from 500 to 1,000 g (approximately 1 to 2 lbs.), is placed in a tare and the weight of the wet soil and tare are recorded. The sample is then dried on the stove. Good drying results are obtained if the tare containing the sample is placed in a skillet on a ¼ to ½ in. (6.3 mm to 13 mm) layer of sand. The sand distributes the heat more uniformly and will prevent burning the sample.

Occasional stirring will hasten the drying process, but care should be taken not to lose any of the sample. After the sample has dried, it should be permitted to cool before it is weighed.

The moisture content is the ratio of the weight of the water in the sample to the dry weight of the soil, expressed as a percentage. It is obtained by the following formula:

LINES

T - Tare No.: Each tare (container) is given a number to keep the sample and weights in order. The number of the tare used for each test is entered on this line.

U - Wt. Wet Soil & Tare – g (Minus ¾ in. (19 mm)).

V - Wt. Dry Soil & Tare – g (Minus ¾ in. (19 mm)): After the sample is dried, the weight of the dry soil and tare is recorded here.

W - Wt. of Tare – g: The weight of tare (container) used for this sample is entered here.

X - Wt. of Water – g: The weight of water in the sample is the loss in weight during drying. It is calculated by subtracting the weight of the dry soil and tare from the weight of the wet soil and tare. (U – V).

Y - Wt. Dry Soil – g (Minus ¾ in. (19 mm)): The weight of dry soil is calculated by subtracting the weight of the tare from the weight of the dry soil and tare (V – W).

Z - Moisture Content – Minus ¾ in. (19 mm) - %: The moisture content is expressed as a percentage of the weight of the dry soil. {(X ÷ Y) x 100}.

AA - Wet Density Field (Minus ¾ in. (19 mm)) – pcf (Density Correction Curves): Use Lines M and R to determine the corrected Minus ¾ in. (19 mm) in-place wet density from the density correction curve (see example on Figure 3). Locate the value from Line M (Wet Density Field (Total)) on the vertical scale. Proceed horizontally to intersect the diagonal line corresponding to the % plus ¾ in. (19 mm) (Wet) Line R. From this intersection proceed vertically to read the Wet Density of Minus ¾ in. (19 mm) only). Unless otherwise instructed by the Regional Geotechnical Engineer, use the Density Correction Curve for Plus ¾ in. (19 mm) Material with a Specific Gravity of 2.60.

BB - Dry Density Field (Minus ¾ in. (19 mm)) – pcf: The dry density is obtained by dividing the wet density by 1.00 plus the moisture content expressed as a decimal. {AA ÷ (1.00 + Z/100)}.

5.4 Control Density

The compaction control curves (Appendix D) represent the compaction characteristics of most New York State soils. The control density for the soil being tested is determined by plotting the one point Standard Proctor Test value on the appropriate control curve.

The one point Standard Proctor Test value is determined in the following manner:

The test sample is compacted in a 1/30 ft.3 (944 cm3) compaction cylinder in three layers, giving each layer 25 well distributed blows of the 5½ lb. (2.5 kg) rammer, freely dropped from a height of 12 in. (300 mm). The density cylinder shall rest on a uniform, rigid foundation, such as provided by a solid wood block of minimum dimension 10 in. W x 10 in. L x 12 in. H (250 mm W x 250 mm L x 300 mm H). The three layers should be approximately equal in thickness and when compacted, the last compacted layer will extend approximately ¼ to 1 in. (6.3 mm to 25 mm) above the cylinder into the collar. A wide-mouth pint container could be used for measuring the approximate amount of soil required per layer. After compaction, the collar is removed and the sample is trimmed and screeded with the steel straight edge so that the compacted soil is level with the top of the cylinder. Care should be exercised to assure a smooth and level surface. The sample and cylinder is then weighed.

LINES

CC - Wt. Cylinder & Minus ¾ in. (19 mm) – lbs.

DD - Wt. Cylinder – lbs. This weight is constant, but should be checked periodically.

EE - Wt. Minus ¾ in. (19 mm) – lbs.: The weight of the compacted soil is obtained by subtracting the weight of the cylinder from the weight of the cylinder and minus ¾ in. (19 mm). (CC – DD).

FF - Wet Density Minus ¾ in. (19 mm) – pcf: The wet density is obtained by diving the wet weight by the volume of the cylinder (1/30 ft.3).

(EE ÷ 1/30) or EE x 30).

GG - Dry Density Minus ¾ in. (19 mm) – pcf: The dry density is obtained by dividing the wet density by 1.0 plus the moisture content in decimal form. {FF ÷ (1.00 + Z/100)}.

HH - Maximum Dry Density Minus ¾ in. (19 mm) – pcf: (Compaction Control Curves). The values of dry density (Line GG) and moisture content (Line Z) are used to plot a pint on the appropriate Compaction Control Curves, Page 14. Draw a curve through this point so that it is parallel and similar to the other. The maximum dry density minus ¾ in. (19 mm) value is obtained where this curve intersects the locus of maximum density.

JJ - Optimum Moisture Content – %: (Compaction Control Curve) The “optimum moisture content” is the moisture content at the intersection of the curve with the locus of maximum dry density.

The corrected in-place dry density is then compared with the control dry density.

LINES

KK - % of Maximum Density Obtained: The percentage of maximum dry density is determined by dividing the corrected field dry density by the control density and multiplying by 100. {(BB ÷ HH) x 100}.

LL - Minimum Percent Density Required: Enter the minimum percent of Maximum Density required by the specifications for the test location.

The percent of Maximum Density obtained (Line KK) is compared with the Minimum Percent Density required (Line LL). If Line (KK) is greater than or equal to Line (LL), check the PASS block. If Line (KK) is less than Line (LL), check the FAIL block.

APPENDIX

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