FOREWORD

FOREWORD

This manual has been prepared for use when performing terminal repairs, wire repairs, or connector repairs on vehicles. A step?by?step section on connector repair and terminal repair is included. There is a section of charts with terminal and connector illustrations, part numbers, and notes on terminal removal. By using this guide, a satisfactory repair of the wiring harness and connectors in Toyota vehicles will be easy to achieve. All information in this manual is based on the latest product information at the time of publication. However, specifications and procedures are subject to change without notice.

E2007 All rights reserved. This book may not be reproduced or copied, in whole or in part, without the written permission of Toyota Motor Corporation. First Printing : Jul. 06, 2007 01?070706?00

TABLE OF CONTENTS

Section Code

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A

TERMINAL AND CONNECTOR REPAIR . . . . . . . . . . . . .

B

TABLE OF HOUSING CROSS SECTION . . . . . . . . . . . . .

C

TABLE OF HOUSING SHAPE . . . . . . . . . . . . . . . . . . . . . .

D

HOUSING PART NUMBER LIST . . . . . . . . . . . . . . . . . . . .

E

TABLE OF REPAIR WIRE, TERMINAL PACKING,

F

HOLE PLUG AND PRESS SLEEVE . . . . . . . . . . . . . .

F

APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G

Wire Harness Repair Manual (RM1022E)

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Wire Harness Repair Manual (RM1022E)

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INTRODUCTION

GENERAL INFORMATION . . . . . . . . . . . . . . . . . A?1

TERMINAL TYPE NUMBER NAME . . . . . . . A?1

WHAT IS WIRE HARNESS? . . . . . . . . . . . . . . A?2

WIRE HARNESS COMPONENTS . . . . . . . . . A?2

ELECTRIC WIRE . . . . . . . . . . . . . . . . . . . . . . . A?3

TERMINAL AND HOUSING . . . . . . . . . . . . . . A?3

HOW TO PERFORM FOR SYSTEM

A

INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . A?5

CIRCUIT PROTECTION . . . . . . . . . . . . . . . . . . . A?8

Wire Harness Repair Manual (RM1022E)

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