1996 TOYOTA T100 Factory Service Manual - tradebit
1996 TOYOTA T100 Factory Service Manual
INDEX
IN Introduction MA Maintenance PP Preparation SS Service Specifications DI Diagnostics EM Engine Mechanical (3RZ-FE)
Engine Mechanical (5VZ-FE) EC Emissions Control (3RZ-FE)
Emissions Control (5VZ-FE) MF MFI System (3RZ-FE) SF SFI System (5VZ-FE) CO Cooling (3RZ-FE)
Cooling (5VZ-FE) LU Lubrication (3RZ-FE)
Lubrication (5VZ-FE) IG Ignition (3RZ-FE)
Ignition (5VZ-FE) ST Starting (3RZ-FE)
Starting (5VZ-FE) CH Charging (3RZ-FE)
Charging (5VZ-FE) CL Clutch MT Manual Transmission (R150, R150F)
Manual Transmission (W59) AT Automatic Transmission TR Transfer PR Propeller Shaft SA Suspension and Axle BR Brake SR Steering RS Supplemental Restraint System BE Body Electrical BO Body AC Air Conditioning
IN ? INTRODUCTION
HOW TO USE THIS MANUAL IDENTIFICATION INFORMATION REPAIR INSTRUCTIONS FOR ALL OF VEHICLES HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS TERMS
IN-1 IN-3 IN-4 IN-9 IN-15
IN-31
INTRODUCTION - HOW TO USE THIS MANUAL
IN-1
HOW TO USE THIS MANUAL
IN02D-02
GENERAL INFORMATION
1. INDEX An INDEX is provided on the first page of each section to guide you to the item to be repaired. To assist you in finding your way through the manual, the Section Title and major heading are given at the top of every page. 2. PRECAUTION At the beginning of each section, a PRECAUTION is given that pertains to all repair operations contained in that section. Read these precautions before starting any repair task. 3. TROUBLESHOOTING TROUBLESHOOTING tables are included for each system to help you diagnose the problem and find the cause. The fundamentals of how to proceed with troubleshooting are described on page IN-16. Be sure to read this before performing troubleshooting. 4. PREPARATION Preparation lists the SST (Special Service Tools), recommended tools, equipment, lubricant and SSM (Special Service Materials) which should be prepared before beginning the operation and explains the purpose of each one. 5. REPAIR PROCEDURES Most repair operations begin with an overview illustration. It identifies the components and shows how the parts fit together. Example:
Filler Cap
Float Reservoir Tank
z Grommet
Clevis Pin
z Gasket
Clip
Boot
Slotted Spring Pin 15 ( 155, 11)
12 ( 120, 9)
Piston
Snap Ring Washer
Push Rod
Clevis Lock Nut
Cylinder
N?m (kgf?cm, ft?lbf) : Specified torque z Non-reusable part
N17080
1996 TOYOTA T100 (RM449U)
Author :
Date :
1
IN-2
INTRODUCTION - HOW TO USE THIS MANUAL
The procedures are presented in a step-by-step format: S The illustration shows what to do and where to do it. S The task heading tells what to do. S The detailed text tells how to perform the task and gives other information such as specifications and warnings.
Example:
Task heading : what to do
Illustration: what to do and where
21. CHECK PISTON STROKE OF OVERDRIVE BRAKE
(a) Place SST and a dial indicator onto the overdrive brake piston as shown in the illustration.
SST 09350-30020 (09350-06120)
Set part No.
Component part No.
Detailed text : how to do task
(b) Measure the stroke applying and releasing the compressed air (392 - 785 kPa, 4 - 8 kgf.cm2 or 57 - 114 psi) as shown in the illustration.
Piston stroke: 1.40 1.70 mm (0.0551 0.0669 in.)
Specification
This format provides the experienced technician with a FAST TRACK to the information needed. The upper case task heading can be read at a glance when necessary, and the text below it provides detailed information. Important specifications and warnings always stand out in bold type. 6. REFERENCES References have been kept to a minimum. However, when they are required you are given the page to refer to. 7. SPECIFICATIONS Specifications are presented in bold type throughout the text where needed. You never have to leave the procedure to look up your specifications. They are also found in Service Specifications section for quick reference. 8. CAUTIONS, NOTICES, HINTS: S CAUTIONS are presented in bold type, and indicate there is a possibility of injury to you or other
people. S NOTICES are also presented in bold type, and indicate the possibility of damage to the components
being repaired. S HINTS are separated from the text but do not appear in bold. They provide additional information to
help you perform the repair efficiently. 9. SI UNIT The UNITS given in this manual are primarily expressed according to the SI UNIT (International System of Unit), and alternately expressed in the metric system and in the English System. Example:
Torque: 30 N?m (310 kgf?cm, 22 ft?lbf)
1996 TOYOTA T100 (RM449U)
Author :
Date :
2
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