FOREWORD

FOREWORD

This manual has been prepared for use when

performing terminal repairs, wire repairs, or connector

repairs on vehicles.

A step¨Cby¨Cstep section on connector repair and

terminal repair is included.

There is a section of charts with terminal and connector

illustrations, part numbers, and notes on terminal

removal.

By using this guide, a satisfactory repair of the wiring

harness and connectors in Toyota vehicles will be easy

to achieve.

All information in this manual is based on the latest

product information at the time of publication. However,

specifications and procedures are subject to change

without notice.

E2007

All rights reserved. This book may not be

reproduced or copied, in whole or in part, without the

written permission of Toyota Motor Corporation.

First Printing : Jul. 06, 2007 01¨C070706¨C00

TABLE OF CONTENTS

Section Code

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A

TERMINAL AND CONNECTOR REPAIR . . . . . . . . . . . . .

B

TABLE OF HOUSING CROSS SECTION . . . . . . . . . . . . .

C

TABLE OF HOUSING SHAPE . . . . . . . . . . . . . . . . . . . . . .

D

HOUSING PART NUMBER LIST . . . . . . . . . . . . . . . . . . . .

E

TABLE OF REPAIR WIRE, TERMINAL PACKING,

F

HOLE PLUG AND PRESS SLEEVE . . . . . . . . . . . . . .

F

APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G

Wire Harness Repair Manual (RM1022E)

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Wire Harness Repair Manual (RM1022E)

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INTRODUCTION

GENERAL INFORMATION . . . . . . . . . . . . . . . . . A¨C1

TERMINAL TYPE NUMBER NAME . . . . . . . A¨C1

WHAT IS WIRE HARNESS? . . . . . . . . . . . . . . A¨C2

WIRE HARNESS COMPONENTS . . . . . . . . . A¨C2

ELECTRIC WIRE . . . . . . . . . . . . . . . . . . . . . . . A¨C3

TERMINAL AND HOUSING . . . . . . . . . . . . . . A¨C3

A

HOW TO PERFORM FOR SYSTEM

INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . A¨C5

CIRCUIT PROTECTION . . . . . . . . . . . . . . . . . . . A¨C8

Wire Harness Repair Manual (RM1022E)

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