AUTOMOTIVE TECHNOLOGY - Pearson

AUTOMOTIVE TECHNOLOGY

Principles, Diagnosis, and Service

SIXTH EDITION

James D. Halderman

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Library of Congress Cataloging-in-Publication Data

Names: Halderman, James D., author. Title: Automotive technology principles, diagnosis, and service / James D. Halderman. Description: Sixth edition. | Boston : Pearson/Prentice Hall, 2018. | Includes index. Identifiers: LCCN 2018028218| ISBN 9780135257272 | ISBN 0135257271 Subjects: LCSH: Automobiles--Maintenance and repair. | Automobiles--Design and construction. Classification: LCC TL152 .H25 2018 | DDC 629.28/72--dc23 LC record available at

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ISBN-10: 0-13-525727-1 ISBN-13: 978-0-13-525727-2

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BRIEF CONTENTS

SECTION I chapter 1 chapter 2 chapter 3 chapter 4 chapter 5 SECTION II chapter 6 chapter 7 SECTION III chapter 8 chapter 9 chapter 10 chapter 11 chapter 12 SECTION IV chapter 13 chapter 14 SECTION V chapter 15 chapter 16 chapter 17 SECTION VI chapter 18 chapter 19 chapter 20 chapter 21 chapter 22 chapter 23 chapter 24 chapter 25 chapter 26 chapter 27 chapter 28 chapter 29 chapter 30

Careers in the Automotive Service Area 1 Automotive Background and Overview 1 Careers in the Automotive Service Industry 9 Starting a Career in the Automotive Industry 17 Working as a Professional Service Technician 25 Technician Certification 36 Safety, Environmental, and Health Concerns 43 Shop Safety 43 Environmental and Hazardous Materials 50 Tools, Shop Equipment, and Measuring60 Fasteners and Thread Repair 60 Hand Tools 71 Power Tools and Shop Equipment 86 Vehicle Lifting and Hoisting 97 Measuring Systems and Tools 104 Principles, Math, and Calculations 112 Scientific Principles and Materials 112 Math, Charts, and Calculations 122 Vehicle Service Information, Identification, and Routine Maintenance 127 Service Information and Work Orders 127 Vehicle Identification and Emission Ratings 135 Preventative Maintenance and Service Procedures 140 Engine Repair 157 Gasoline Engine Operation, Parts, and Specifications 157 Diesel Engine Operation and Diagnosis 170 Coolant188 Cooling System Operation and Diagnosis 195 Engine Oil 212 Lubrication System Operation and Diagnosis 226 Intake and Exhaust Systems 236 Turbocharging and Supercharging 246 Engine Condition Diagnosis 256 In-Vehicle Engine Service 273 Engine Removal and Disassembly 283 Engine Cleaning and Crack Detection 294 Cylinder Head and Valve Guide Service 303

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chapter 31 chapter 32 chapter 33 chapter 34 chapter 35 chapter 36 chapter 37 chapter 38 SECTION VII chapter 39 chapter 40 chapter 41 chapter 42 chapter 43 chapter 44 chapter 45 chapter 46 chapter 47 chapter 48 chapter 49 chapter 50 chapter 51 chapter 52 chapter 53 chapter 54 chapter 55 chapter 56 chapter 57 chapter 58 chapter 59 chapter 60 chapter 61 chapter 62 SECTION VIII chapter 63 chapter 64 chapter 65 chapter 66 chapter 67

Valve and Seat Service 318 Camshafts and Valve Trains 340 Pistons, Rings, and Connecting Rods 363 Engine Blocks 379 Crankshafts, Balance Shafts, and Bearings 394 Gaskets and Sealants 412 Engine Assembly and Dynamometer Testing 420 Engine Installation and Break-in 448 Electrical and Electronic Systems 453 Electrical Fundamentals 453 Electrical Circuits and Ohm's Law 462 Series, Parallel, and Series-Parallel Circuits 468 Circuit Testers and Digital Meters 479 Oscilloscopes and Graphing Multimeters 495 Automotive Wiring and Wire Repair 502 Wiring Schematics and Circuit Testing 515 Capacitance and Capacitors 530 Magnetism and Electromagnetism 535 Electronic Fundamentals 546 Can and Network Communications 562 Batteries578 Battery Testing and Service 586 Cranking System 598 Cranking System Diagnosis and Service 609 Charging System 622 Charging System Diagnosis and Service 633 Lighting and Signaling Circuits 651 Driver Information and Navigation Systems 669 Safety, Comfort, and Convenience Circuits 683 Immobilizer Systems 708 Airbag and Pretensioner Circuits 715 Autonomous Vehicles 728 Audio System Operation and Diagnosis 737 Heating and Air-Conditioning 750 Heating and Air-Conditioning Components and Operation 750 Air Management System 770 Automatic Air-Conditioning System Operation 782 Heating and Air-Conditioning System Diagnosis 789 Heating and Air-Conditioning System Service 798

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SECTION IX chapter 68 chapter 69 chapter 70 chapter 71 chapter 72 chapter 73 chapter 74 chapter 75 chapter 76 chapter 77 chapter 78 chapter 79 chapter 80 chapter 81 chapter 82 chapter 83 chapter 84 chapter 85 chapter 86 chapter 87 chapter 88 chapter 89 chapter 90 SECTION X chapter 91 chapter 92 chapter 93 chapter 94 chapter 95 SECTION XI chapter 96 chapter 97 chapter 98 chapter 99 chapter 100 chapter 101 chapter 102 chapter 103

Engine Performance 806 Gasoline806 Alternative Fuels 820 Diesel and Biodiesel Fuels 829 Ignition System Components and Operation 834 Ignition System Diagnosis and Service 849 Computer Fundamentals 867 Temperature Sensors 874 Throttle Position (TP) Sensors 884 MAP/BARO Sensors 889 Mass Air Flow Sensors 897 Oxygen Sensors 903 Fuel Pumps, Lines, and Filters 919 Fuel-Injection Components and Operation 934 Gasoline Direct-Injection Systems 946 Electronic Throttle Control System 953 Fuel-Injection System Diagnosis and Service 961 Vehicle Emissions Standards, and Testing 979 Evaporative Emission Control Systems 987 Exhaust Gas Recirculation Systems 996 Positive Crankcase Ventilation and Secondary Air-Injection Systems 1003 Catalytic Converters 1010 Onboard Diagnosis 1019 Scan Tools and Engine Performance Diagnosis 1027 Hybrid and Fuel Cell Vehicles 1044 Introduction to Hybrid Vehicles 1044 Hybrid High-Voltage Batteries 1053 Electric and Plug-In Hybrid Electric Vehicles 1067 Hybrid Safety and Service Procedures 1073 Fuel Cells and Advanced Technologies 1087 Brakes1099 Braking System Components and Performance Standards 1099 Brake Principles and Friction Materials 1107 Brake Hydraulic Systems 1117 Hydraulic Valves and Switches 1132 Brake Fluid and Lines 1144 Brake Bleeding Methods and Procedures 1156 Wheel Bearings and Service 1167 Drum Brakes 1183

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