VOLKSWAGEN

[Pages:10]VOLKSWAGEN

MOOEL IDENTIFICATION

Before making an estimate or ?using any prices listed, it is recommended that the vehicle first be identified by the chassis number. Then, referring to the chart listed below, find the model and chassis number.

CHASSIS NUMBER LOCATION

BEETLE. SUPER BEETLE & THING On identification plate and on frame tunnel under rear seat.

GHIAOn fr.me tunnel under the emergency seat.

FASTBACK-SQUAR E BACKOn tr.me tunnel under the rear seat.

411 (TYPE 4)On identification plate under rear seat betwellfl inner seat belt mountings.

TRUCK & BUSOn engine cover plate under tlhe .ir cleaner.

DASHER In engine compartment on front partition above windshield wllSher container.

RABBIT & SCIROCCO On the suspension strut mounting .t right front wheelhouse.

VANAGON On plate under vehicle on right side of front crossmember.

JETTA & QUANTUM In engine compartment on cowl top panel.

ENGINE NUMBER LOCATIONS

BEETLE?SUPER BEETLE-GHIA On crankcase .t the generator support fl???.

FASTBACK-SQUARE BACK? On the cr.nkcase beside the joint nur the oil cooler.

411 (TYPE 4) On right h.nd cr.nkcase h.1f below the breather support.

TRUCK & BUSOn the crankcase fl.nge under the generator support.

THING On cr.nkcase at genetator support flange.

OASHER-RABBIT-SCIROCCO On left hand side of engine block .bove fuel pump;

VANAGON On right hand crankcase behind fan housing.

JETTA On engine block, under glow plug cylinder 3.

BEETLE (TYPE 1).

1968

118000001

1969

119000001

1970 1102000001

1971 1112000001

1972 1122000001

1973 1132000001

1974 1142000001

1975 1152000001 1976 1162000001 1977 1172000001 1978 1182000001 SUPER BEETLE (TYPE 1)

1971 1112000001

1972 1122000001

1973 1974 1975 1976 1977 1978 1979

1332000001 1342000001 1352000001 1562000001 1572000001 1582000001 1592000001

GHIA (TYPE 11 1968 148000001 1969 149000001

1970 1971 1972 1973 1974

1402000001 1412000001 1422000001 1432000001 1442000001

THING 1971 1972 1973 1974 1975

1812000001 1822000001 1832000001 1842000001 1852000001

STARTING CHASSIS NUMBERS

TRUCK & BUS (TYPE 2) 1968 218000001 1969 219000001 1970 2102000001

1971 2112000001 1972 2122000001 1973 2132000001 1974 2142000001

1975 2152000001 1976 2162000001 1977 2172000001 1978 2182000001 1979 2192000001

FASTBACK?SQUAR EBACK (TYPE 3)

1968 318000001

1969 319000001

1970 3102000001

1971 1972

3112000001 3122000001

1973 3132000001

411 III 412 (TYPE 41

1969 419000001

1970 4102000001

1971 4112000001

1972 4122000001

1973 4132000001

1974 4142000001

DASHER

1974 3242011947

1975 3252000001

1976 3262000001

1977 3272000001

1978 3282000001

1979 3292000001

1980 32A0000001

1981 328900001

RABB(T 1975 1976 19n 1978 1979 1979 1980 1980 1981 1981 1982 1982 1983 1983 PICK-UP 1980 1981 1982 1983 SCIROCCO 1975 1976 19n 1978 1979 1980 1981 1982 1983 JETTA 1980 1981 1982 1983 VANAGON 1980 1981 1982 1983 QUANTUM 1982 1983

1753025868 1763000001 ln3000001 1783000001 1793000001 (Imported) 1793750050 (Domestic) 15A0800001 (Imported) 17A0750001 (Domestic) 158000001 (Imported) 17B000001 (Domestic) 15COOOOOl (Imported) 17COOO001 (Domestic) 150000001 (Imported) 170000001 (Domestic)

1.7A0705001 178000001 17C000001 170000001

5352000001 5362000001 5372000001 5382000001 5392000001 53A0000001 53BOOOOOl 53C000001 530000001

16A0000001 16BOOOOOl 16C000001 160000001

24A000001 248000001 24C000001 240000001

32COOOOOl 320000001

F21

F22

VOLKSWAGEN

BODY TYPE NUMBER LOCATION

BEETLE & SUPER BEETlEOn a plate on reinforcement panel in front luggage compartment (behind spare wheel or on front cross panel for model "1301" & "1303"

411 (TYPE 4) -

Under front panel beside the hood lock.

GHIA?FASTBACK?NOTCHBACK?SaUAREBACK On identification plate in front luggage compartment besides spare wheel.

TRtlCK & BUS On identification plate on partition behind passenger seat.

THING On identification plate under front panel beside hood lock.

DASHER On right hand wheelhouse in the engine compartment.

RABBIT - SCIROCCO - JETTAOn the front lock carrier to right of hood lock.

VANAGON On identification plate on right hand hinge pillar.

BEETLE

BODY TYPES

11'1

Standard Sedan

113

Deluxe Sedan

115

StandardSedan, w/sliding Roof

117

Deluxe Sedan, w/sliding Roof

151

Convertible

SUPER BEETLE

ToJuly,1972 (1302)-

113

Deluxe Sedan

117

Deluxe Sedan, w/sliding Roof

151

Convertible

From August 1972 (1303) -

133

Deluxe Sedan

133

Deluxe Sedan, w/sliding Roof

153

Convertible

GHIA

141

Convertible

143

Coupe

TRUCK & BUS 211 215 221 225 231 235 241 251 261 265 281 285

DELIVERY VAN, Sliding Door Right -Sliding Door Right & left

MICRO-BUS MICRO-BUS, w/sliding Roof KOMBI KOMBI, w/sliding Roof MICRO-BUS "l" MICRO-BUS "l" 7 seater Pick-Up, Single Cab

-Double Cab

MICRO-BUS, 7 Seater -7 Seater, w/sliding Roof

FASTBACK

311

Sedan

313

Sedan, w/sliding Roof

saUAREBACK

365

Variant

367

Variant, w/sliding Roof

411 & 412

421

4-000r Sedan "(,,

461

2-000r Station Wagon "L" (Variant)

DASHER THING

321

2-000r Sedan

323

4-000r Sedan

331

Station Wagon

181

4-000r

RABBIT

171

2-Door Sedan (Imported Version)

173

4-000r Sedan (Imported Version)

175

2-Door Sedan (Domestic Version)

177

4-Door Sedan (Domestic Version)

155

2-Door Convertible

179

Pick?Up

SCIROCCO

531

Coupe

VANAGON

255

Micro-Bus

JETTA

161

2-000r Sedan

QUANTUM

321

163

4- Door Sedan

327

331

2-000r 4-000r

4-000r, Square Back

1979-68 VWBUS& TRUCK

Information in the "GUiDE TO ESTIMATING" pages must be used with the text below to prepare a complete estimate.

-I----9-1--0 8

!

'

FRONT BUMPER?1968?72

Assembly R&I . .. .. . . . .. . . . . . .. . .

0.5

Overhaul w/o guards

w/guards

.

1.1

.

1.3

Face bar

1 center

(pA)

104.05 0.8

2 side

(pA)

AT 65.60 0.2

(p.4) LT 65.60 0.2

3 step pad

AT 13.30 0.2

LT 13.30 0.2

4 joint cover (rubber) ..

. 0.00

Guard & cushion.. .. .. .. .. .. .. 08.40 0.2

cushion

D 1.85

STrim mldg

68?69 AT 041.70

68?69 LT D41.70

70?72 AT D54.00

70?72 LT 058.00

rubber insert

68?70 D14.00

71?72 014.00

7 Mounting bracket

AT 16.75

LT 16.75

FRONT BUMPER, 197:J.79

Assembly R&I .. .. .. . . . .. . .. .. .. .

0.5

Overhaul.. . . .. .. .. .. .. .. . .. .. . . .

1.5

8 Face bar, prime......

164.95 # 1.5

chrome

461.50 # 1.5

9 Rubbei cush &end caps . .. .. 71.95

10 end caps

.. .. .. .. .. .. 8.85

11 Deformation element............

186.45 3.0

# Time is for overhaul

2117071118

211707114

211707113 1 Front crossmember 211707292 2 cover plate

211707291 3 Sidemember, outer

211707197

ZVW151812

ZVW151822

2417072128

inner

241707211D

241707212C 5 Rear, assembly 241707211E 6 sidemember, outer

241707221C

241707221C 7

bracket

211707136M 8

inner

211707135E 9 Outrigger, front

1968-71 59.60 # 2.5 33.40

68?89 AT D15O.oof; 10.0 68-69 LT D15O.00# 10.0 70?71 AT 249.15 #10.0 70?71 LT 249.15#10.0

AT DI32.00 ? 6.0

LT 0132.00 ? 6.0

D471.10 RT 0 88.00 # 8.0

LT D86.00 # 8.0 Dl1.00 D48.00? 4.0

AT' 65.45 LT 65.45

10

center.. .. .. .. .. .. .. .. . 65.45

11

rear...................

9.20

211707111J12 Cover plate, front........ 22170711113 side, under floor

.. .. 51.90 0.5 AT 58.55

241iOi221E

LT 58.55

241707219

1972?79

211707271 1 Front erossmember .... 72

59.60 # 2.5

73?79 96.95 # 3.5

2 cover plate.. .. .. .. 72 .. .. 33.40

3 Sidemember,outer

4

inner .....

72?73 RT 249.15#10.0 72?73 LT 249.15 # 10.0 74?79 AT 249.15 # 10.5 74?79 LT 249.15#10.5 72 AT 0132.00? 6.0

72 LT D132.00? 6.0 73?79 RT 188.90? 6.0

5 Rear assy

73?79 LT 188.90? 6.0 72 D471.10

73?76 0584.00

use seperate parts 6 sidemember, outer

8

inner

RT 129.35# 8.0

LT 129.35# 8.0 RT 68.65

crossmember, rear

gusset plate

9 Outrigger, front

10

center

LT 79.30

.

67.45t 3.0

.

. 65.45

RT 65.45

LT 65.45

11

rear....

.. . 9.20

12 Cover plate, fronl.

. 51.90 0.5

13 side, under floor. .. .. .. .. RT 58.55

LT 58.55

# After necessary dismantling. ? Afteroulerrail is removed.

t After aI/ bolted-on parts are removed.

FRONT PANEL & W'SHIELO

Front panel

1 wo/air duct... (p3.7) 68?72 491.90# 19.5 211805035H

2

(p3.7) 73?79 491.90 # 19.5 211805035J

w/air duct..... (p3.7)......... 726.00 # 19.5 211805031AJ

3 reinf, Iwrto floor

68?72 038.00

2118053310

4

73?79 50.35

211805331F

5 extension .. .. .. .. ... 73?79 RT 5.50

211805268

211703071G 211805257 2117030228 2117030218 211703022D 2117030210 211703304A

211703303A 211703051C 211703110A 211703109A 211703591 211703459 211703116 211703115 211703119A

211703163 211703611H 215703706G 215703705G

5 8 9

73?79 LT

cover plate.. .. .. .... 68?72 ....

lower plate.. .. .. .. .. .. .. .. .. ..

hinge pillar .... (p1.0) 68-72'.. ..

(p1.0) 73-79 ....

conn piece, upper ..?..........

lower .... 72

73?79

Emblem, VW, painted .. 68?72

73?79

chrome ... 68-72

73-79

Air intake grille

68?72

73-79

trtm frame .. ".................

screen

68?79

Windshield

glass, VW, Clear .... "..........

Sunshade ... " .. ...

NAGS, clear.. .. .. .. .. .. .

Sunshade.. .. ..

5.50 33.40 71.50 0142.00 ? 224.35? 8.20 10.15 10.15 37.75 9.55 031.00 35.10 55.25 38.55 61.90 27.50

169.85t 426.30 t 220.25t 264.15 t

0.5 9.0 9.0

0,2 0.2 0.2 0.2

0.5

1.6 1.6 1.6 1.6

211805267 211805257 211805269 21180920tF 211809201E 211809269 2118092498 211809249C 211853601C 211853601E 2418536018 241853601E 211259161 211259163A 241853215 21t259165A .

211645101K 221645101 FCW201C FCW201S

rubber chnl

68,]1 57.00

211703071G

72?79 58.00

2117035610 moulding, reveal................

10.05

211805257

joint..................

1.00

2t1703022D Mirror, inside

.. 68?69 61.85 0.2

2117030210

70?71 60.30 0.2

211703022E

72?79 60.30 0.2

211703021E Wiper arm.. .. .. .. .. ... 68 .. .. 10.95 0.1

211703304A

69?72 15.00 0.1

2t1703303A

73?79 17.70 0.1

211703304C blade

68 .. .. 13.80 0.1

211703303C

69?72 10.15 0.1

211703051C

73?79

5.20 0.1

211703051E motor.. .. . .. .. .. .. ... 68?72 189.75 1.0

73?79 t72.40 1.0

2418451218 2116451210 255853345A 315853309 211857501A 211857501KOOV 211857501J 211955407C 211955409A

2119554098 1479554258 161955425 176955425A 211955113H 2119551130

211703110D washer reservoir................

2117031090

pump..................

27.60 0.4 33.00

2119554538 823955651

2t1703460E

INSTRUMENT PANEL

221t11770033445991E8 10 Instrument panel

2117036558 padded 211703t15 to 2142164060 ...........?.....

320.85* 3.3 211605045F

211703120A fm 2146164060

320.85* 3.3 2118050458041

211703119A unpadded 211703t63 102142164060

0135.00i 2.1 261805051G

2117036tlH fm2142164060 .......?........

146.70* 2.1 211805051AP

215703706G padded strip...................

120.20 1.1 2118572058041

215703705(3 grab handle.. .. .. .. .. .. .. . .. .. . 12.00 0,3 2118576438041

11 plate, top cover.. .. .. .. .. . .. .... 108.95* 1.6 211805155D

Glove box door.. .. .. .. .. .. .. . .. . 63.85

221857121A041

CONTINUED

F412

The times listed are based on new, undamaged O.E.M.parts installed on new undamaged vehicles as an individual operation. Add for alignment pulls and refinishing as required.

1979-68 VWBUS& TRUCK

I

Information In the "GUIDE TO ESTIMATING" pages must be used with the text below to prepare a complete estimate.

FRONT STRUCTURAL COMPONENTS,

69

D28.00

GLASS & LAMPS (CONT)

HEAOLAMP

Aim headlamps ... ..............

0.2

Assy, woldoor & seal beam

68?73 RT 049.55 0.4

68?73 LT 049.55 0.4

order component parts

Mtg ring & hsg . . ...... RT 38.10

tube

68

Dl.40

Evaporator core

D 75.40 0.8

motor

D 15.65 1.1

fan, wheel

D 3.75

211941042 211941041

Valve

expansion

29.75

camp, high press.. .. .. .. .. .. . .. . 9.55

0.5

321941045

low press. . . . . .. .. . . . .. . . . 10.60

LT 50.55

Door, chrome ...............

RT 22.50 0.1

LT 24.55 0.1

silver ..........?.......

RT 22.50 0.1

LT 24.55 0.1

Seal beam .......................

12.30 0.2

retaining ring

chrome ........................

21.50

silver

to 2172100001 ................

14.30

fm 2172100001 ...............

14.15

111941045 211941176C 211941175C 211941176C 211941175C

N0176152

321941049

111941049 111941049A

PARKING LAMP

Body ..................

68 AT 012.00 0.2 211953052E

68 LT 012.00 0.2 211953051E

69?72 RT 21.80 0.2 211953052K

69?72 LT 21.80 0.2 211953051K

73?79 .... 58.75 0.2 2119531830

Lens ..................

68?71 RT 37.75 0.1 211953142J

68?71 LT 37.75 0.1 211953141J

72 RT 31.65 0.1 211953142P

72 LT 31.65 0.1 211953141P

73?79 .... 15.85 0.1 211953141T

gasket. .....???...... 68?72 .... 4.85

211953165C

73?79 .... 3.40

211953165D

Bulb .. , ...............

68?72 .... 1.10

N0177382

73?77 .... 1.35

N0177322

# Cut in w'shld opng or below opening t5.5. Refinish 3.0.

? After front panel is removed 4.0.

*t With reveal mldgs, add.2. With air cond add .8.

AIRCONO-197o-?3 TOSER

NUMBER 22-301707

Condenser

0147.80 0.1

hsg, upper

D 49.70

motor .. . .. .. . . . .. .. .. .. ?? ?. .. . 53.85 0.3

mount .............?....

01.50

fan blade .. . .. .. .. .. .. .. . .. . . .. 8.70 0.3

screen, front .........?.........

D 37.90

rear ............?.......

D 13.60

Receiver?dehyd

31.10 0.4

31.10 0.4

Compressor. .. .. . . .. . .. . . . . . .. .. 303.45 0.8

clutch & pulley

D63.00 0.4

pulley only . .. . .. .. .. .. .. .. . . .. . 88.80

coil

D 22.25

mounting brkt...

70

D 13.25

71

D 16.80

72?73 D 45.00

brkt, side

70 .. .. 08.00

71

D 10.05

72-73 014.15

front

70

D4.15

71

9.75

Pulley, driving

70?71 D 11.85 0.5

72?73 21.40 0.5

belt

70

D 16.10 0.3

71

20.10 0.3

72?73 18.55 0.3

Hose, comp to cond .... 70

036.00

71

D 28.00

72-73 D30.00

AIR CONQITI.O~~R ~ HEATER

comp to evap

70

067.00

With any operation requiring a coolant line disconnect, add .9 to recharge system & add for freon.

71

D50.00

72-73 D55.00

Condenser, early late

hsg. upr, early late

Iwr, early late scoop

motor, early

AiR CONO-1968-69

68?69 069.30 0.7 69 0126.45 0.7 68-69 016.15 69 .. .. 0.00 68?69 D29.35 69 . . . . 0.00

042.60 68?69 40.80 0.3

-cond to dehyd

71?72 D .00

ZWl217310 ZWl217312

ZWl217307 ZWl217317 ZVW217305 ZWl217318

ZVW217308

ZWl225318

72?73 0.00

dehyd to evap

D 27.00

Evaporator core

70?71 D126.45

motor

D35.70

fan. wheel ..................?..

D 25.60

Valve, expansion

. . . . . . . 34.25

comp, high pressure

9.55

low pressure....

10.60

0.8 1.1

0.5

late

69

014.70 0.3 ZWl217324

AIR COND-1973?79, FROM SERIAL

mount, ear~ lale

fan, early late

screen, early late

Receiver & dehydrator Compressor

clutch & pulley

pulley only coil mounting brkt.

68?69 D 1.95

69 . . .. 02.00

68?69 D2.55 0.3

69 .. . . D .00 0.3

68?69 D2.05

69 . . . . D .00

011.70 0.4

Dl00.55 0.8

68

063.00 0.4

69 Dl10.00 0.4

D 21.20

D 22.25

68

D 13.30

ZWl217320 ZWl217313 ZWl217322 ZWl217309 ZWl217323 ZWl217316 ZWl217433 ZWl217102 ZWl215130 ZWl217130 ZWl217132

ZVW215131 ZWl217202

NUMBER22-301707

SEE PREVIOUS SECTION EXC

Condenser, front. . . .. .. .. . .. .. .. 52.60

76?79 106.80

rear

68.10

76-79 115.35

housing, upper, rear

D 22.50

motor. each.. .. .. .. . .. .. .. .. .. . 53:85

mount .. .. .. .. .. . .. . 8.80

fan blade, each. . . .. . . . . . . .. . . . . 8.70

screen, front

D 28.60

rear

D40.10

Receiver & dehydrator...........

31.10 0.4

69

D13.25

brace, side.. .... .. .. 68

07.50

ZWl217212 ZWl217207

HEATER 44-47-508.H.P.

69

D8.00

ZWl215201 Heat exchanger.................

130.00 1.5

front.

69

D4.15

ZWl215202 hose, to fan housing

6.00

Pulley, driving

" 010.60 0.5 ZWl215229

warm air, front. .. .. .. .. .. .. 39.00

idler

68

D 12.90 0.3 ZWl215235 Pipes, rear section

bracket

09.30

ZWl217208 fork piece

68?72 24.55

support

D6.85

ZWl217209

73?79 57.00

Belt.. .. . .. .. .. .. . .. ?. . .. .. . . .. .. 17.40 0.3 ZWl217221 rear of fork

68?71 AT D 19.55

Hose

68?71 LT D19.55

comp to cond

D 45.00

ZWl217402 front of fork

68-72 17.30

comp to evap

046.00

ZWl217412

73?79 56.20

cond to dehyd

68 . " D 12.00

ZWl217404 Pipes, front section

69

D .00

ZWl217405 warm air cond

68 . D 2.20

dehyd to evap

68

015.00

ZWl217408

69?72 20.75

ZWl217403

73?74 .... 6.70

ZWl217406 vent, upper .....?..... 68

D3.45

ZWl217006

69?72 RT 10.75

ZWl217020

69?72 LT D9.65

ZWl217018

73?74 .... 10.20

distributor ......................

61.65

ZWl231057 elbow ...............

68?75 .... 21.25

059260865

76

13.75

059260855 front ..........................

25.15

center .........................

39.60

rear .............. '" 68-72 .... D21.00

ZWl227310

73?79 .... 29.20

ZWl227304

62-66-688.H.P.

ZWl227318

SEE PREVIOUS SECTION EXC

ZWl227320 Heat exchanger

ZWl216312

62 & 66 BHP . . . . .. . . .. . . . ... 260.20 1.5

ZWl227325

68 bhp .....................

260.20 1.5

ZVW227329 conn pipe, hot air ........... RT 20.15

LT 19.35

elbow .....................

AT 24.95 0.6

059260805

LT 24.95 0.6

ZWl215130 heat control box ............ AT 55.05 0.6

ZWl218132

LT 55.05 0.6

ZWl215131 warm air hose ......?.?..?......

39.00

ZWl217212 bracket, rear ...............

AT 8.90

ZWl232200

LT 1.60

ZWl234239 ZWl215201 ZWl232212 ZWl402225 ZWl215202 ZWl424213 ZWl225202

255272807 ZWl227221

ZWl232221 ZWl219222 ZVW227402

ZWl232402 ZWl219400 ZWl227412 ZWl232412 ZWl219415 ZWl227411 ZWl252406

70BHP

Models wol catalyst

heat exchanger ....... 68?74 .... 260.20

75 .... 260.20

control box ................

AT 55.05

LT 55.05

elbow, front ....................

39.60

conn pipe to fan ...... 68?74 .... 20.15

75?77 .... 20.15

flex hose ......................

39.00

Models wlcalalyst

heat exchanger. .. .. .. .. .. . .. .... 260.20

pipe, exhaust. . . . . . . . . . . . . . ? . . .. 220.55

afterburner. . . . . . . . ?? . ?. . .. 197.00

control box ....................

55.05

elbow, front ..........?.........

39.60

conn pipe 10 fan .....?..........

20.15

flex hose ......................

39.00

ZWl227408

ZWl227010

ZWl227020

ZWl227018

803260109

059260865

059260855

ZWl432336

ZWl432310 ZWl402302 ZWl227318 ZWl402324 ZWl218312 ZWl402332 ZWl402311

043255106F 028129087A 211255387

211255755C 211255755F 211255766F 211255765F 211255785A 211255785F

211255477 211255477A

I

2112554778 211255475 211255476A 211255475A 2112554758 221255881D 2112558058 211255805C 2112558158 2112558258 221255795 211255795

021256091M 021256091J 021256332A 021256331A 0212560528 0212560518 021256206K 021256205K 211255387 021256304A 0212563038

021256091M 021256091T 021256206K 021256205K 021256051C 021256332A 0212583328 211255387

021256091T 021251551 021251201 021256205K 021256051C 0212583328 211255387

I

The times listed are based on new, undamaged O.E.M. parts Installed on new undamaged vehicles as an individual operation. Add for alignment pulls and refinishing as required.

I F413

1979-68 VWBUS& TRUCK

Information in the "GUIDE TO ESTIMATING" pages must be used with the text below to prepare a complete estimate.

CAB ASSEMBLY

~ ~

VAN

Rails

1 front, above w'shld.. . . . .. .. .. . .. 29.15 # 1.8

2 side, above door

RT 65.80# 2.0

LT 65.80 # 2.0

3 Rocker panel... (p1.0) 66?71 RT 184.50? 5.0

(p1.0) 66?71 LT 164.50? 5.0

(p1.0) 72 RT 221.05? 5.0

(p1.0) 72 LT 221.05? 5.0

(p1.0) 73?79 RT 221.05? 5.0

(p1.0) 73?79 LT 221.05? 5.0

4Lockpillar

RT 164.60t 5.5

LT 164.60t 5.5

5 Wheelhouse

68?71 RT D45.00* 3.5

68?71 LT D32.75* 3.5

72-79 RT 80.70* 3.5

72?79 LT 80.70* 3.5

PICK-Up, SEE VAN, EXC

Rails, side above door

6 single cab

AT 59.55# 2.0

LT 59.55# 2.0

double cab, front .. .. .. .. ... AT 65.80 # 2.0

LT 65.80# 2.0

rear

. 28.35

Lock pillar

7 single cab.. ... (p1.0) RT 172.80t 5.0

(p1.0) LT 172.80t 5.0

8 . double cab.... (p1.0) AT 172.80t 5.0

(p1.0) LT 164.60t 5.0

9 Corner pnl, otr.. (p2.8) RT 324.05 11.0

10

(p1.5) LT 381.40 14.0

11

inr

RT 20.05

12

LT 68.05

13Sill, below pnl

25.85

Back panel

4 upper.........

(p1.0)

12280

5 center

68-71 D74.00

72-79 037.50

6 lower

0121.15

7 x-mbr btwn upr & ctr

25.65

glass, wio healed wlheated

046.00 1.2 217.25 1.2

weatherstrip "'"''''''''''''

34.30

II After roof panel is removed.

? Withhinge or lock pillar removed 3.5.

*t After side panel/s removed 2.5. After outer panel/s removed.

FRONTDQOR

2618455010 1meng 81037106

261845495C pulley

,

261845521A toeng81037106 "".""."".

1meng 81037106

belt

support ...............?.........

Voltage regulator

to eng 81037106

1meng 81037106................

.

1.0

15.65 0.3 . 38.75 0.3

. 2.85 0.3 115.45

24.95 0.4 27.05 0.4

2119030310V

043903109 211903109 111903137D 113101211G

113903803E 211903803E

SINGLE CAB

Assembly R & I

. .. . .. .. ..

0.8

Door w/hinges. (p2.5)......... 469.35 # 3.0

W'strip around door ... . . . . . . . . . . 63.45 0.3

Moulding

side front

(d.2)

05.00 0.2

rear

(d.1)

010.00 0.1

window reveal

68?73 61.60

74?77 61.60

Mirror, outside, std

20.85 0.2

pick?up, long top. . . . . . . . . . . . . .

0.3

Glass, clear .. .. .. .. .. .. .. .. .. .. . 60.55 1.2

tinted

68?79 100.80 1.2

sash channel.. .. . .. .. .. . .. . . .. . 5.15

regulator........

45.15 0.7

Ventframe & w'strip . .. .

116.00

glass w/channel & handle

clear

112.15

tinted

150.70

glass only, clear.. .. .. .. .. .. .. .. 32.60 0.8

tinted.. .. . .. .. .. .. .. . 46.05 0.8

Handle w/cyl & keys ... 68

76.95 0.5

69?77 69.25 0.5

Lock..

68

D27.00 1.4

69?73 36.30 1.4 74-77 36.30 1.4

striker.........................

9.10 0.3

cylinder & keys . . . . . .. 68

26.80 0.6

69?77 .... 25.55 0.6

Hinge, cab half to 2152153713 fm 2152153713 ........?.....

. 21.35 14.70

1m2162126632

. 13.90

Check strap

. 30.40 0.5

211805283A 211817518D 2118175170 2118095028

Reflector

to 2162090464 .. .. .. .. .. fm 2162090464 seal...........................

10.90

10.90 7.75

0.1 0.1

2118095018

DOUBLECAB

211809502C Rear door

211809501C wI hinge

(p2.5)......... 385.55 # 2.2

211809502D W'strip around door....... .. .... 45.15 0.7

2118095010

lower, on body.. .. .. .. .. .. 23.40 0.7

241809252 Stationary glass

241809251 rear

68?71 24.75 0.8

211801326L

72?79 49.05 0.8

211801325L

w'strip

D 15.00

21t801326P Vent assembly

87.55 1.2

211801325P glass only, clear.. .. .. .. .. .. .. .. 17.45 0.3

tinted.. .. .. .. .. .. ? .. . 25.55 0.3

weatherstrip

45.85

2618175188. 2618175178 211817518D 211817517D

2658175360

Handle, see cab door

Lock

68

D20.60

69?79 41.10

striker......................

9.10

Check strap.. .. .. .. .. .. .. .. .. .. . 7.60

Front, reflector

0.4 0.4

0.2

ALTERNATOR & REGULATOR

Alternator assy'

2121t 18833117025160

55 70

aammpp.............

11..00

2418535118 pulley,55ampalt

23.20 0.3

70 amp alt . .. .. . .. .. .. . .. 45.20 0.3

2m~;~~~ 241853515 belt......... Voltage regulator.... . .. ..

5.70 0.3 41.90 0.4

211857513H

DISTRIBUTOR s IGNITION

261851513A Dist assy, 4447 BHP........ .. 225.80 0.4

2116452018

50 BHP

D208.00 0.4

221845201A 211837571A 211637501

62 BHP ..?.. 66 BHP 68, 10 8HP .. .. .. .. ..

283.65 0.4 313.60 0.4 261.95 0.4

241637403 cap, exe .. . .. .. .. .. .. .. .. .. .. .. 7.15

4447 8HP

5.15

211837601A Ignition coil 221837601A wlo emission control.. . ......?.. . 23.10 1.4 211845251D wlemission control...... ....?... 23.10 1.4

221845251 21183720SJ 211837205N 211837015E

211837015G

switch only

102142164060

1m2142164060

cylinder & key

68?70

71-79

. 19.00 . 21.25 . 25.45 0.5 . 23.25 0.5

021903023FV 021903023EV 022903109A

022903109 021903137A 043903803B

111905205AA 211905205Q 021905205Q 021905205E 0219052058 113905207C 111905207C

043905115C 043905115C

111905865F 111905865L 211905853A 211905855C

211837015H

HORN

211837295D Horn............................

10.55 0.3 1119511138

211837217F

211837217HI--,-_W...:,:..:..H::..::.E=E=L=S...::&=-F:....:R:..:.O.::..:...:N..:..T-=S:.:::U:.:::S=-P-=E::..::N:.:::S..:.::'O~~

2tl83t40SA 2116314058

12

8

9-1

6 5;~ ". ~~~~__ ~_~~ 281831405 ~ ~\

211837249A

3 -4 ~ 18 19 ~

211945119A

"1r\: '.' 2119451198 ~e ??.?

211945161 255841082K 11 ?

_~~~

\~~

17 16

265841818A

265841819A

2658453018 265845315A 265645321 224847632 2218452918 221845291A 265847673A

265641606

265841606A

2118372968

265841387

Wheel alignment

1.0

1:~~, 261809252G 68, see side assy

261809251FII pa;;;t;;~

inner & outer.

265809252'

265809251

SI;AT TRACKS

26580907481-'-------=--"---'--'--"'------1

265809073C Seattrack 265809944 outer

68?76 D 17.00

265809405A

77

10.00

265809585C inner

~~'76 ~~.~~

26180542101------E-L-e-C-T-R-

.. -?;C-A-?L------1

Toe?in, adjust. . .. . . . . . .. . . .

0.5

2118013438

Suspension, Wheel Hub cap

overhaul. .. .. .. . .

7.0

WHEELS

(p.5) 68?70 100.65# 0.3 (p.5) 71?79 65.80# 0.3

68?70 21.65 71.79 13.90

m~~\~!~~ 211B01345E T'

chrome

68?70 34.70 71?79 29.20

B~:n~~~f;~~i'~i;~~I"""""'"

. 024.00

211601027F 211601027H 111601151 251601151

113601151 251601151A 2416011558

2618054318

1 bearing, outer..................

9.50 ? 0.6 211405645D

261805431C

GENERA TOR& REGULA TOR

2

inner..

14.8O? 0.6 211405625

261801OB1H Generator assembly 261805441C to eng 91037106

1.0 113903031PV

CONTINUED

F414

The times listed are based on new, undamaged O.E.M. parts installed on new undamaged vehicles as an individual operation. Add for alignment pulls and refinishing as required.

1979-68 VWBUS& TRUCK

Information in the "GUIDE TO ESTIMATING" pages must be used with the text below to prepare a complete estimate.

WHEELS & FRONT SUSPENSION

1 Tierodassy

RT 44.50 0.4 211415801F

WAGON& VAN

(CONT) ------~~:.:..:..:....L----2-11-40-564-1-01

2 3 end...........................

LT 44.50 0.4 21.05 0.3

211415801F Headlining R & I 311415811C Roof panel

.

7.3

3 oil seal. ..

8.30

4 Intermediate arm.... . ..

112.85 1.0 2114157410 1 solid roof..... (p5.0)

557.00#21.0

spacer

5 shaft package.. .. .. . .. .. .. .. .. . 55.25

211498171A2 slidingroof.. .. (p4.7)......... 678.00 28.5

4

wlo disc brake...........

06.30

5

wI disc brake.............

18.40

211405631A6 Damper......................... 2114056318 7 Drag link........................

17.90 0.5 57.55 0.9

211425021A enlarged (plastic) 211415701G 3 Frame, sliding roof

2264.00 770.00 ? 6.0

6 greaseeap

3.80

2114056918 8 Pitman arm

68?72 107.85 0.5 2114153718 rail above slide door

FRONTSUSPENSION

73?77 78.90 0.5 211415371C 4 guide. .. .. ..

41.35? 1.8

DRUM BRAKE

9 shaft & eam

68?69 0139.00

2114152210 5 channel.. .. .. .. .. .. .. . .. .. . .. . 7.20

7 Hub & drum

0213.00 0.8 211405615C

70?72 185.55

211415221F 6 above body side

R&L 35.95? 3.5

Brakesupportplate

161.60 1.3 211609139C use gear assembly 73?79

7 rear.. . .. .. .. .. .. .. .. .. .. .. .. .. 44.50? 2.3

hose..........................

37.10 0.8 21161170310 worm

68?72 265.95

211415205F 8 cover plate

68?70 017.50

8 Steering knuckle & arm

0177.00 1.4 211405311C use gear assembly 73?79

70?77 28.60

9 ball?joint,48.3mm 48.6 mm

10 Torsion bar (spring) arm & ball?joint

36.60 0.8 88.75 0.8 273.10 2.7

211405371A11 Gearassembly

68?72

211405373

73?79

211411033E12 housing,useassy...............

13 end cover

68?72

588.00# 1.7 588.00# 1.7

? 3.5 032.00

211415049F

SLIDING ROOF SECTION (FIG K)

211415049H 9 Sliding panel

464.30 0.7

10 Weatherstrip. . .. . . . . .. . . . . 72.35 0.5

211415131811 Frame..........................

92.10

11 upper .

12 lower

13A

xIe

b eam.............

RT 279.25 0.8

LT 279.25 0.8

RLTT 323620..2405 00..88

6869 78600. 25

.

. +.

211405102A

STEERINGCOLUM& WHEEL

211405101814 Main shaft

2211114400551115E2 to 2142164060

68.74 126.35 0.7

211401061K fm2142164060

72?74 120.55 0.7

211401061N15 coupling disc...................

11.65

12Lining

13 Guide rail, side 211415501A Cable channel 211415501C14 upper center.. .. .. 21141541715 side ..............?........

67.50 0.8 R&L 91.50

.. .. .. 3.00 RT 3.75

70?79 786.00* 2.5 211413031F16 flange,.lower

53.20

21141540916

LT 6.70

14Shock,standard

68?69 48.40 0.4 211413031P17 Column Jacket

68?69 038.00 1.3 21141556117 lower

RT 54.30

70?79.... 55.40 0.4 211413031G

70?71 042.75 1.3 211415561A18

LT 41.55

heavy duty

a dJ?Usta

bl e............

15 Stabilizer bar........

~g~ 68?69 84.10 0.4 1~!'~~ ~.:

..

.. .. ..

94.40 0.6

211413031R 102142164060 211413035 fm 2142164060 211411309A18 brkt, at inst panel

19 cap, lower.... ..

72.74 57.65 1.3 74?79 54.05

015.00 . 6.90

211415561C19 Rain gutter...................... 21141545120 Gasket, front.................... 211415601F21 Guide, w/cable 211415621

18.60 12.00 RT 51.80 LT 48.60

16 Hub

FRONTSUSPEN5/0N

C!rrD.fJ~'MC'!,R}.fJ'E, sxc

"";c run pm"" CA' 121.70 0.8

20 Wheel, to 2142164060 .....?...... 153.25 0.4 211415651022 housing, front..................

fm 2142164060 . # With air cond, add.7.

160.30 0.4 211415651G04233

cover.................

24 GUide, front .........?.......

211405579? Time is faroverhaul. Withalrcand,add:7.

25

rear.................

13.40 0.6

4.75 R&L 3.90

4.45

17Brakedisc

68?72 147.80 0.4

73?79 115.90 0.4

caliper, wo/pads

71?72 RT 215.30 0.8

71?72 LT 215.30 0.8

73?79 149.20 0.8

Girling

149.20 0.8

18 splash shield

RT 20.30

18

LT 20.30

hose..........................

28.90 0.8

19 Sirg knuckle & arm ..... 68?72 RT 332.00 1.4

211615301A... 2116153018.' 211615108 211615107 2116151078 2116151078 211405593

211405593 2816117758 211405312E

",.' .... :l.:-

RQ'-015q."'."

'. c? ., ::~."

26 Winding gear.. .. .. .. .. .. . .. .. .. . 32.55 0.4 27 Handle.. . .. .. .. .. .. .. .. .. .... .... 7.40 0.2

PICK?UP

28 Roof panel

wlo double cab. (p2.8)

416.25 13.0

wldouble cab.. (p3.3)......... 693.00 16.0

29 Rail, above back panel. . . . . . . . . . . 27.80 ? 2.0

# Station wagon 27.5

? Afterroof panel is removed.

68?72 LT 0281.70 1.4 211405311E 73?79 AT 332.00 1.4 211405312F

BODY SIDE PANELS

73?79 LT 332.00 1.4

Shock absorber, std

55.40 0.4

heavy duty

84.10 0.4

adjustable.. . .

174.05 0.4

# Add for balance, weights 4 valve stem.

211405311F

211413031P 211413031R 211413035

~.~.' ..

*? TIme is far ane, both.8. Time Is to R 41 tube assy. to overhaul, add 4.5.

"STEERING

', ................
................

In order to avoid copyright disputes, this page is only a partial summary.

Google Online Preview   Download