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SECTION 04 21 13.13THIN BRICK / MORTAR BED SUPPORT PANEL ASSEMBLYDisplay hidden notes to Specifier by using "Tools"/"Options"/"View"/"Hidden Text".** NOTE TO SPECIFIER ** Speedymason; Thinbrick support system products..This section is based on the products of Speedymason, which is located at:300 Sherry Lynn Ln.Sparta, WI 54656Tel: 608-855-5901Email: request info (info@)Web: [ Click Here ] for additional information.Speedymason is manufactured in Sparta Wisconsin and is a division of Advanced Formliners. This made in the USA product provides contractors and do-it-yourselfers a great time saving advantage over any other product in the industry. Because of the unique design, installation of thin brick can be done by just about anyone and will truly revolutionize the thin brick industry.Speedymason is a full mortar bed thin brick masonry support system specifically designed to install thin brick quickly with ease and affordability. The mortar locks into Speedymason while giving full adhesion to the thin brick. Speedymason is a barrier system with a built-in rain screen when applied over moisture resistant house wrap or fluid applied system. Speedymason is made from a fiber composite that can be installed by any contractor skilled in installing siding and is made to be cut with a saw and applied with a nail or screw gun. Mortar is sprayed on with the Speedymason Spray Hopper and metered with a trowel, press in the bricks, strike the joints and your wall is done in a fraction of the time compared to other products.Speedymason can be used for interior and exterior thin brick applications. Speedymason is constructed of high grade fiber composite material to provide durability and strength along with water resistant qualities.
GENERAL
SECTION INCLUDES
** NOTE TO SPECIFIER ** Delete items below not required for project.
Thin Brick / Mortar Bed Support Panel Assembly and related materials.
** NOTE TO SPECIFIER ** Edit the following list to include products actually included in this specification.
Mortar Bed Support Panels
Thin Brick Facing
Thin Stone Facing
Mortar
Embedded Flashing
Control Joints
Fasteners
RELATED SECTIONS
** NOTE TO SPECIFIER ** Delete any sections below not relevant to this project; add others as required.
Section -
Section 05 12 13 - Architecturally-Exposed Structural Steel Framing
Section 05 40 00 - Cold-Formed Metal Framing
Section 05 50 00 - Metal Fabrications
Section 06 10 00 - Rough Carpentry
Section 06 16 36 - Wood Panel Product Sheathing
Section 07 25 00 - WeatherBarriers
Section 07 27 26 - Fluid-Applied Membrane Air Barriers
Section 07 50 00 - Membrane Roofing
Section 07 91 23 - Backer Rods.
Section 09 25 23 - Lime Based Plastering
Section 09 30 00 - Tiling
Section 13 30 00 - Special Structures
REFERENCES
** NOTE TO SPECIFIER ** Delete references from the list below that are not actually required by the text of the edited section.
ASTM A 240/A 240M - Standard Specification for Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels and for General Applications.
ASTM A 653 - Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process.
ASTM B 117 - Standard Practice for Operating Salt Spray (Fog) Apparatus.
ASTM C 270 - Standard Specification for Mortar for Unit Masonry.
ASTM C 578 - Standard Specification for Rigid, Cellular Polystyrene Thermal Insulation.
ASTM C 1088 - Standard Specification for Thin Veneer Brick Units Made from Clay or Shale.
ASTM C 1289 - Standard Specification for Faced Rigid Cellular Polyisocyanurate Thermal Insulation Board.
ACI 530.1 - Building Code Requirements and Specification for Masonry Structures.
ANSI A 118.4 - Modified Dry Set Cement Mortar.
ASCE 6 - Specifications for Masonry Structures.
SUBMITTALS
Submit under provisions of Section 01 30 00 - Administrative Requirements.
Product Data: Manufacturer's data sheets on each product to be used, including:
Preparation instructions and recommendations.
Storage and handling requirements and recommendations.
Installation methods.
Shop Drawings: Indicate masonry layout, patterns, color arrangement, perimeter conditions, control joints, shape requirements, junctions with dissimilar materials, connections, and other related components.
** NOTE TO SPECIFIER ** Delete selection samples if colors have already been selected.
Selection Samples: For each finish product specified, two complete sets of color chips representing manufacturer's full range of available colors and patterns.
Verification Samples: For each finish product specified, two samples, minimum size 6 inches (150 mm) square, representing actual product, color, and patterns.
Manufacturer's Certificates: Independent test reports to certify products meet or exceed specified requirements.
Closeout Submittals: Provide manufacturer's maintenance instructions for cleaning and maintenance.
QUALITY ASSURANCE
Manufacturer Qualifications: Mortar Bed Support Panel manufacturer shall provide documented successful experience with production, installation and technical service of at least 10 completed projects of similar scale and scope.
Installer Qualifications: Manufacturer's Authorized Installer or documented experience in the installation of thin brick projects of similar scale and scope.
** NOTE TO SPECIFIER ** Include a mock-up if the project size and/or quality warrant taking such a precaution. The following is one example of how a mock-up on a large project might be specified. When deciding on the extent of the mock-up, consider all the major different types of work on the project.
Mock-Up: Provide a mock-up for evaluation of surface preparation techniques and application workmanship.
Construct mockup at location indicated or directed.
Size: 4 foot by 4 foot (1.2 m by 1.2 m) including all unit types and sizes to be used, and mortar joint treatment.
Construct the mockup panel using the panels, brick, mortar, tooling, and cleaning specified.
Where masonry is to match existing, erect panel adjacent and parallel to existing surface.
Do not proceed with remaining work until workmanship and appearance are approved by Architect.
Mockup panel shall not be removed until work required by this Section has been completed and accepted. Mock-up may be retained as part of finish work.
Pre-Installation Meetings: Conduct pre-installation meetings to verify project requirements, substrate conditions, masonry details and detail at openings and adjacent construction.
DELIVERY, STORAGE, AND HANDLING
Deliver and store products in manufacturer's unopened packaging with labels intact until ready for installation. Store products off the ground to prevent contamination by mud, dust or other materials likely to cause staining or other defects.
Store materials protected from exposure to harmful environmental conditions and at temperature and humidity conditions recommended by the manufacturer. Store different types of materials separately
Handle materials such that they are not damaged, including breakage, bending or contamination.
SEQUENCING
Ensure that information required for installation of products of this section are furnished to affected trades in time to prevent interruption of construction progress.
PROJECT CONDITIONS
Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not install products under environmental conditions outside manufacturer's absolute limits.
Follow hot weather and cold weather requirements in the masonry code and specifications, TMS 402 and TMS 602. Cold Weather Additives, including accelerators, shall not be used in thin brick mortar mix.
Prevent mortar from staining the face of masonry:
Remove immediately grout or mortar in contact with face of such masonry.
Protect sills, ledges and projections from droppings of mortar.
Protect walls from rain-splashed mud and mortar splatter.
Turn scaffold boards closest to the wall on edge when work is not in progress to prevent rain from splashing mortar and dirt onto masonry.
PRODUCTS
MANUFACTURERS
Acceptable Panel Manufacturer: Speedymason, LLC, which is located at: 300 Sherry Lynn Ln., Sparta, WI 54656. Phone: 608-855-5901. Web: . Email: info@ .
** NOTE TO SPECIFIER ** Delete one of the following two paragraphs; coordinate with requirements of Division 1 section on product options and substitutions.
Substitutions: Not permitted.
Requests for substitutions will be considered in accordance with provisions of Section 01 60 00 - Product Requirements.
** NOTE TO SPECIFIER ** Mortar Bed Masonry Support Panels are intended for the interior or exterior structural mechanical support of thin veneer on concrete, masonry, metal or frame construction. Edit the following paragraphs to include the products actually required for the project and included in this specification.
MORTAR BED SUPPORT PANELS
Panels: Full Bed Panels for Thin Brick Support shall be as manufactured by the Speedymason, LLC.
Flat Panels: Standard nominal panel size are 96 inches (2438.4 mm) by 16 inches (406 mm) covering a flat wall surface area of 10.67 SF (1 SM), and shall have support spacing for masonry facing as follows:
** NOTE TO SPECIFIER ** Select the panel matrix size required for the masonry facing specified from the following paragraphs and delete those that are not applicable.
Modular, standard, Norman, and other 2-1/4" (57.2mm) high units. Panel spacing of 2-5/8 inches (66.675 mm) for 6 rows of bricks with 6 mortar joints equals 16 inches (406 mm).
Engineer, Queen, King and other 2-3/4 inch (406 mm) high units. Panel spacing of 3-1/8 inches (79.375 mm) for 5 rows of bricks with 5 mortar joints equal 16 inches (406 mm).
Closure, Utility and other 3-5/8 inch (92.1 mm) high units. Panel spacing of 4 inches (101.6 mm) for 4 rows of bricks with 4 mortar joints equal 16 inches (406 mm).
8 inch (203.2 mm) Square/Triple and other 7-5/8 inch (193.7 mm) high units. Panel spacing of 2 rows of tile or stone with 2 mortar joints equal 16 inches (406 mm).
16 inch (406.4 mm) for stone or tile products. Panel spacing of 1 row of stone or tile with 1 mortar joint equals 16 inches (406 mm)
Pre-Bent Corner Panels: 1.78 SF (1.44 SM) masonry support panels for external corner applications 16 inches high (406 mm) with 8 inch (406 mm) leg and 8 inch (406 mm) leg.
THIN MASONRY FACING
Thin Brick:
** NOTE TO SPECIFIER ** Select the manufacturer and related Grade, Size and Thickness required for masonry facing required from the following paragraphs and delete those that are not applicable.
Manufacturer:
Endicott
Taylor-Clay
Summitville
MetroBrick
Royal
General Shale
Other ________
Grade: ASTM C 1088, Grade Exterior.
Type:
TBS
TBX
TBA
Size:
Modular Size: 2-1/4 inches (57.2 mm) high, 7-5/8 inches (193.7 mm) long.
Queen Size: 2-3/4 inches (69.9 mm) high, 7-5/8 inches (193.7 mm) long.
Standard Size: 2-1/4 inches (57.2 mm) high, 8 inches (203.2 mm) long.
Engineer Standard Size: 2-3/4 inches (69.8 mm), 8 inches (203.2 mm) long.
King Size: 2-3/4 inches (69.8 mm), 9-5/8 inches (244.5 mm)
Closure Size: 3-5/8 inches (92.1 mm) high, 7-5/8 inches (193.7 mm) long.
Square/Triple 8 inch: 7-5/8 inches (193.7 mm) high, 7-5/8 inches (193.7 mm) long.
Norman Size: 2-1/4 inches (57.2 mm) high, 11-5/8 inches (295.3 mm) long.
Utility Size: 3-5/8 inches (92.1 mm) high, 11-5/8 inches (295.3 mm) long.
(Other) Size: __ inches wide, __ inches high, __ inches long.
** NOTE TO SPECIFIER ** Delete thickness options not required for project.
Thickness:
3/8 inch (85.7).
1/2 inch (13 mm).
3/4 inch (19 mm).
1 inch (25 mm).
Thin Stone:
** NOTE TO SPECIFIER ** Insert the manufacturer and related Grade, Size and Thickness required for masonry facing required from the following paragraphs and delete those that are not applicable. Coordinate size(s) and thickness with Full Bed Panels specified above.
Manufacturer:
Grade: ASTM C 1088, Grade Exterior.
Type:
Size:
Size: __ inches wide, __ inches high, __ inches long.
** NOTE TO SPECIFIER ** Delete thickness options not required for project.
Thickness:
3/8 inch (85.7).
1/2 inch (13 mm).
3/4 inch (19 mm).
1 inch (25 mm).
Special Shapes:
** NOTE TO SPECIFIER ** Select the special shape paragraph(s) required and delete those that are not applicable.
Provide special shapes for applications where flats (stretcher units) cannot accommodate special conditions, including those at corners, movement joints, bond beams, sashes, shelf angles and lintels. Mitered units shall not be used at standard corners.
Provide special shapes for applications requiring thin units of size, form, color, and texture on exposed surfaces that cannot be produced by sawing.
Provide special shapes for applications where shapes produced by sawing would result in sawed surfaces being exposed to view.
MORTAR
Mortar: Speedymason Mortar Bed & Mortar Mix (all in one mix). meeting the following:
Exceed ANSI A 118.4 Shear Bond Requirements.
Exceed ASTM C 270 Compressive Strength requirements.
Cold Weather Additives, including accelerators are not permitted.
EBEDDED FLASHING
General: Coordinate with Section 07 50 00 - Membrane Roofing.
Galvanized sheet steel: ASTM A 653, 0.024 inch (0.61 mm), minimum G-90 coating pre-bent in 8 foot (2438.4 mm) lengths.
Stainless Steel: ASTM A 240/A 240M, Type 304, 0.019 inch (0.45 mm) pre-bent in 8 foot (2438.4 mm) lengths.
** NOTE TO SPECIFIER ** Typical Speedymason Mortar Bed Panel System for Thin Masonry do not require compressible fill. Backer rod may be needed if depth of joint exceeds 3/4 inch (19 mm). Select the following paragraph if required and delete if not required.
CONTROL JOINTS
Provide joint filler and sealant as specified in Section 07 91 23 - Backer Rods.
FASTENERS
** NOTE TO SPECIFIER ** Select the following paragraphs that are specific to the wall type required. Delete those not applicable
Fasteners and Length:
Wood frame: Screw or nail fasteners that penetrate the studs a minimum of 1 inch (25 mm).
Masonry or Concrete: Screw or nail fasteners that penetrate the substrate a minimum of 1 inch (25 mm).
Steel studs, girts or purlins: Self tapping/self -drilling fasteners that penetrate a minimum 1/4 inch (6.4 mm), or not less than three exposed threads behind the stud flange, girt or purlin.
** NOTE TO SPECIFIER ** Select the following paragraph that is specific to the wall type required. Delete the one not applicable
Screw Fasteners: shall be a minimum #6, minimum 0.138 inch (3.5 mm) shank diameter with a wafer or pancake head and corrosion resistance provided by ceramic coating or stainless steel with a minimum protection of 800 hrs when tested according to ASTM B 117.
Nail Fasteners: Ring-shanked stainless steel Miami/Dade approved roofing nails with a minimum of 1-3/4 inch (19.05 mm) length.
SHEATHING
Coordinate with Sheathing specified in Section 06 10 00 - Rough Carpentry. Sheathing shall be:
** NOTE TO SPECIFIER ** Select one of the following paragraph and applicable and delete those not applicable.
Exterior grade gypsum sheathing or glass fiber mat-faced sheathing or cement board, not less than 1/2 inch (12.7 mm) thick.
Closed-cell insulating rigid foam not less than 1/2 inch (12.7 mm) thick and conforming to ASTM C 578 or ASTM C 1289.
Oriented strand board (OSB) not less than 1/2 inch (12.7 mm) thick.
Exterior grade plywood not less than 3/8 inch (9.5 mm) in thick.
WEATHER BARRIER
Provide weather barrier as specified in Section 07 27 26 - Fluid-Applied Membrane Air Barriers .
MASONRY CLEANER
Acidic Cleaner: Standard-strength cleaner designed for removing mortar/grout stains, efflorescence, and other new construction stains from new masonry without discoloring or damaging masonry surfaces. Use product expressly approved for intended use by cleaner manufacturer and manufacturer of masonry units being cleaned.
EXECUTION
EXAMINATION
Do not begin installation until substrates, rough-in and built-in construction have been properly prepared.
Verify field conditions are acceptable and are ready to receive work.
Walls must be structurally sound and the substrate system designed with a wall deflection not greater than L/360.
Maximum wall frame spacing for stud walls = 24 inches (609.6 mm) O.C.
Maximum wall frame spacing for girts = 30 inches (762 mm) O.C.
Minimum 0.043 inch (18-gauge; 1.09 mm) studs for exterior walls.
Verify walls are plumb and corners are braced to specifications. Substrate must be flat, within 1/8 inch (3.2 mm) within any 4 foot (1.2 m) square area with no planar irregularities greater than 1/4 inch per 10 LF.
Verify substrate including, concrete, masonry or framing as well as sheathings and weather barrier are properly installed.
Verify weather barrier specified in Section 07 27 26 - Fluid-Applied Membrane Air Barriers .
If substrate preparation is the responsibility of another installer, notify Architect of unsatisfactory preparation before proceeding.
PREPARATION
Clean surfaces thoroughly prior to installation.
Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for the substrate under the project conditions.
INSTALLATION
General: Install in accordance with manufacturer's instructions.
Comply with tolerances in TMS 602/ACI 530.1/ASCE 6.
Flashing: Install embedded flashing in Mortar Bed support Panel System at the base of the wall, above openings, above horizontal movement joints and other obstructions to direct a downward flow of water in wall, and where indicated.
Before covering wall surfaces with panel supports or mortar, seal penetrations in flashing with adhesive, sealant, or tape as recommended by flashing manufacturer.
Carry flashing vertically as indicated on the Drawings, but not less than 3 inches (76 mm) above horizontal plane.
Lap flashings a minimum of 3 inches (76 mm) or recommended by local building code.
Seal all flashing laps with compatible lap cement or tape.
Extend head and sill flashings not less than 6 inches (150 mm) beyond edges of openings and seal with mastic.
Project starter angle from face of wall approximately 1/4 inch (6 mm) to form a drip.
Control and Expansion Joints: Provide where indicated on the Drawings.
Provide vertical and horizontal pressure-relieving control joints by inserting a compressible filler when required, and sealing the joint with sealant as specified in Section 07 91 23 - Backer Rods. Joints shall be not less than 3/8 inch (10 mm).
Install joints between Mortar Bed Panel assemblies and other materials including around windows, doors and other such penetrations.
Install control joints at changes in substrate and where movement joints occur in substrate.
Vertical joints must not exceed 16 feet (488 cm) on center in walls without openings; including joint within 4 feet (122 cm) of corners.
** NOTE TO SPECIFIER ** Edit the following paragraphs to suit specific project requirements.
Install horizontal joints on wood frame walls at every floor level.
Install horizontal joints on steel frame walls every at every floor level.
Install horizontal joints on masonry walls every at every floor level.
Install horizontal joints on concrete walls every at every floor level.
Panel Supports: Install in accordance with manufacturer's written instructions applicable to each type of substrate required.
Install trim, starter angle and flashing prior to panel installation.
Panels shall be clean, free of dirt, oil or any other foreign contaminant.
Lay out panels in advance for accurate spacing of tabs to allow installation of full height masonry units at top and bottom of walls, openings, etc. when possible. Panel sizes will vary depending on spacing.
Attach panels flat to the substrate in true and level rows with support ties aligned and level to each other at flat sections as well as corners with the female edge facing down.
Do not allow panels to bridge movement joints in substrate.
Install panels to butt the sides of the panels and butt panels vertically, always leaving a gap at movement joints locations equal to the thickness of the joint.
Stop panel 1/4 inch to 3/8 inch from inside corners, openings and other materials to allow for movement.
Mechanically attach panels with a minimum of one fastener per 8 inches of each fastener strip on the panel and at the edge along the top and bottom of the wall and around openings.
Horizontal fastener spacing shall not exceed 8 inches for exterior and 16 inches for interior. Vertical fastener spacing shall have a fastener per fastener strip.
Provide fasteners a minimum of 4 per SF. (900 cm2) around the perimeter of walls as well as openings larger than 24 inches (406 mm) in either dimension, as well as building corners not utilizing corner panels.
At the top and bottom of the walls, space fasteners a maximum of 8 inches (305 mm) horizontally and within the height of a single row or course of masonry.
Fasteners shall be attached to the framing through the sheathing.
Fasteners for wood frame shall penetrate the studs a minimum of 1 inch (25 mm).
Fasteners for steel studs, girts or purlins shall penetrate a minimum 1/4 inch (6.4 mm) with not less than three exposed threads behind the steel members.
Fasteners for masonry or concrete shall penetrate the substrate a minimum of 1 inch (25 mm).
Thin Masonry Facing:
Select and arrange exposed masonry units to produce a uniform blend of color and texture.
Lay out walls in advance for accurate spacing of surface bond patterns with uniform joint thicknesses and for accurate location of openings, movement joints, returns, and offsets.
Avoid using less-than-half-size units, particularly at corners and jambs.
Ensure unfinished or cut faces are not exposed to view upon completion.
Select and arrange units for exposed unit masonry to produce a uniform blend of color and texture.
Lay masonry in bond pattern as indicated on Drawings.
Back face of thin brick must be dry and clean; free of dirt, oil or any other foreign contaminant.
Leave a uniform 3/8 to 1/2 inch (9.5 to 12.7 mm) gap at openings to allow for movement joint installation.
Apply thin veneers within 15 minutes after thin set adhesive has been applied and before film begins to form on the thin set adhesive.
Space thin brick to ensure that the head joints do not exceed 5/8 inch (16 mm) or fall below 1/4 inch (6.4 mm).
Keep areas intended to receive sealant clean of thin brick, adhesive and other materials during construction.
Do not allow masonry units to bridge movement joints in substrate.
** NOTE TO SPECIFIER ** Select one of the following two paragraphs and delete the one that is not applicable.
Mortar Placement and Jointing: Mix Speedymason Mortar Mix as recommended by the panel manufacturer.
Use Speedymason Hopper to spray mortar to the face of the panels.
Screed or trowel to meter the mortar and expose the coursing on the Speedymason Panel supports.
Place the thin veneer into the mortar openings so that the mortar fills between the vertical and horizontal joints.
Strike the joints using a joint profile tool.
Do not fill the drainage area of the drip edge starter angle.
Mortar Placement and Jointing: Mix Speedymason Mortar Mix as recommended by the panel manufacturer.
Trowel apply mortar to Completely cover back of thin masonry with Mortar Mix or an approved thin set adhesive with a trowel and place onto the face of the panels. Let the adhesive has set a minimum of 6 hours and completely fill head and bed joints between adhered veneer with mortar
Strike the joints using a joint profile tool.
Do not fill the drainage area of the drip edge starter angle.
Mortar Joints: Consolidate mortar joints as follows:
** NOTE TO SPECIFIER ** Edit the following paragraphs as required for the project and delete those that are not applicable.
Tool mortar joints to a concave appearance.
For glazed thin brick, use nonmetallic jointer.
Flush cut all joints not tooled.
When pointing, completely remove mortar, and refill solidly with pointing mortar, and tool joints.
CLEANING AND PROTECTION
In-Progress Cleaning: Clean unit masonry as work progresses by dry brushing to remove adhesive as well as mortar fins and smears before tooling joints.
Mock-Up: Clean Mock-Up wall area with recommended cleaning solution as per manufacturer's recommendations. Do not proceed with cleaning until approved by Architect.
Final Cleaning: After mortar is thoroughly set and cured, clean exposed masonry as follows:
Cut out all defective mortar joints and holes in exposed masonry and replace with fresh mortar.
Remove excess sealant and mortar in accordance per manufacturer's written instructions.
Clean thin brick in with approved cleaning solution in accordance with manufacturer's written instructions.
Protect adjacent surfaces from contact with cleaner.
Clean site of debris and remove unused materials.
Protect installed Work from damage during installation and remainder of construction period
Touch-up, repair or replace damaged products before Substantial Completion.
SCHEDULES
** NOTE TO SPECIFIER ** Retain Paragraph below if required to suit project requirements. Identify products by name on the Drawings or use this paragraph to define the location of each type of material to be used. The following are some examples of schedule references. Edit as required to suit project or delete and identify products on the Drawings.
:
:
END OF SECTION ................
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