DEUTZ EMR3 - Diagnostic trouble codes

DEUTZ EMR3 - Diagnostic trouble codes

Table 1: Errors sorted by functional group

Functional group Component /

Location

Accelerator pedal

Description (Error location)

Defined for Error ID

code

DCR DMV SERDIA

Cable break or short circuit, signal implausible compared to signal of idle

sensor (analog pedal)

Cable break or short circuit, bad PWM signal range or frequency (digital

pedal)

Bad PWM pulse-width repetition rate (digital pedal)

Voltage below target range

Cable break or short circuit

Cable break or short circuit

Cable break or short circuit

Cable break or short circuit (sensor 1)

Blink

code

z

12 APP1

2-2-6

91 2, 3, 4, 11

z

z

14 APPPwm

2-2-2

91

z

z

z

z

z

z

z

z

z

z

z

z

Cable break or short circuit (sensor 2)

Engine running with cam-shaft speed signal only

z

z

z

z

Speed signal from cam-shaft bad or missing

Speed signal from crank-shaft bad or missing

Speed signals of crank-shaft and cam-shaft are phase-shifted

Cable break or short circuit

Cable break or short circuit

Fuel temp. sensor: cable break or short circuit

Cable break or short circuit, signal implausible compared to signal of idle

sensor

Cable break or short circuit, input voltage outside target range (switch 1)

Cable break or short circuit, input voltage outside target range (switch 2)

Cable break or short circuit, input voltage outside target range (switch 3)

Cable break or short circuit

z

z

z

z

z

z

z

z

z

z

z

z

z

z

138 HdThrt

1-2-6

z

z

z

z

z

z

z

z

z

z

Oil temperature sensor

Override switch

Terminal 15

Terminal 50

Vehicle speed signal

Pressure value implausible low

Cable break or short circuit

Switch hangs

Ignition ON not detected

Engine start switch hangs

Speed above target range, signal missing or implausible

z

z

z

z

z

z

z

z

z

z

189

190

191

196

197

201

200

226

227

232

1-4-3

1-4-3

1-4-3

2-2-4

2-3-1

1-4-4

1-4-5

5-1-4

5-1-5

5-2-1

DEUTZ Service Information Systems

1/20

Customer-specific sensor

Engine speed sensor

Input monitoring

Fuel filter water level sensor

Fuel low pressure sensor

Fuel temperature sensor

Hand throttle

Multi state switch

Oil pressure sensor

FMI

z

15

22

32

149

55

136

139

75

76

77

78

87

90

133

Battery

Charge air pressure sensor

Charge air temperature sensor

Coolant temperature sensor

SPN

APPPwmPer

BattCD

BPSCD

IATSCD

CTSCD

GOTSCD

HOTSCD

EngMBackUp

EngMCaS1

EngMCrS1

EngMOfsCaSCrS

FlFCD

FlPSCD

FTSCD

MSSCD1

MSSCD2

MSSCD3

OPSCD

OPSCD1

OTSCD

OSwCD

T15CD

T50CD

VSSCD1

2, 8

2-2-2

3-1-8

2-2-3

1-2-8

2-2-5

1-3-3

3-1-4

2-1-2

2-1-2

2-1-2

2-1-3

2-2-8

2-1-6

2-2-7

91

8, 11

168 0, 1, 11

102

2, 3, 4

105 2, 3, 4, 11

110

2, 3, 4

- 2, 3, 4, 11

1638 3, 4, 11, 12

190

11, 12

190 8, 11, 12

190 8, 11, 12

190

2, 11

97 3, 4, 11

94 3, 4, 11

174 3, 4, 11

29 2, 3, 4, 11

523450

523451

523452

100

100

175

1237

158

523550

84

2, 3, 4, 11

2, 3, 4, 11

2, 3, 4, 11

0, 2, 3, 4

1, 11

2, 3, 4

2, 11

11, 12

11, 12

0, 8, 12, 14

Selfcuring1

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

25-Jan-2006

DEUTZ EMR3 - Diagnostic trouble codes

Functional group Component /

Location

Air heater magnetic valve

Air heater relay

Engine brake (internal)

Engine power output

Engine brake flap actuator

Fan actuator

Output monitoring Main relay

Reserve output

Start relay

DEUTZ Service Information Systems

Description (Error location)

Defined for Error ID

code

DCR DMV SERDIA

Cable break or short circuit

Cable break or short circuit

Cable break or wrong connection

Inoperable during shut-off

Internal engine brake: cable break or short circuit

Engine Power output: cable break or short circuit

Engine brake flap actuator: cable break or short circuit

Fan actuator: cable break or short circuit

Short circuit to Ubatt (relay 1)

Short circuit to ground (relay 1)

Short circuit to ground or emergency shut-off (relay 2)

Short circuit to ground or emergency shut-off (relay 3)

Short circuit to ground or emergency shut-off (relay 3)

Short circuit to Ubatt (output 1)

Short circuit to ground (output 1)

Cable break or ECU internal error (output 1)

Short circuit to Ubatt (output 2)

Short circuit to ground (output 2)

Cable break or ECU internal error (output 2)

Start relay (high side): short circuit

Start relay (low side): cable break or short circuit, disabled by ECU

2/20

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

18

17

19

20

52

74

82

83

182

183

186

187

188

57

58

59

60

61

62

223

224

ArHt2

ArHt1

ArHtCD_NoLd

ArHtCD_RlyErr

CRERCD

EngCDTrqCalcOut

ExFlCD

FanCD

MnRly1_SCB

MnRly1_SCG

MRlyCD

MRlyCDMnRly2

MRlyCDMnRly3

Dummy1CD_Max

Dummy1CD_Min

Dummy1CD_SigNpl

Dummy2CD_Max

Dummy2CD_Min

Dummy2CD_SigNpl

StrtCDHS

StrtCDLS

Blink

code

2-6-3

2-6-3

2-6-3

2-6-3

5-2-8

5-5-5

2-1-9

2-3-8

1-3-7

1-3-8

2-6-1

2-6-1

2-6-1

5-1-2

5-1-2

SPN

730

729

676

676

1072

923

1074

975

2634

2634

2634

563

2634

701

701

701

702

702

702

677

677

FMI

Selfcuring1

3, 4, 5, 11

3, 4, 5, 11

4, 11

2, 5, 11

3, 4, 5, 11

2, 3, 4, 5

3, 4, 5, 11

2, 3, 4, 5

3, 11

4, 11

7, 11, 12

7, 11, 12

7, 11, 12

11

11

11

11

11

11

3, 4, 11

3, 4, 5, 11

z

z

25-Jan-2006

DEUTZ EMR3 - Diagnostic trouble codes

Functional group Component /

Location

Air filter condition

Battery voltage

Charge air pressure

Charge air temperature

Coolant level

Coolant temperature

Customer-specific temperature

Fan speed

Engine protection Fuel low pressure

Fuel temperature

Misfire

Oil pressure

Oil pressure

Oil temperature

Overspeed

Overrun conditions

Shut-off request

Water level in fuel filter

Metering unit valve

Rail pressure limiting valve

Rail pressure sensor

High pressure

system monitoring

Rail pressure

DEUTZ Service Information Systems

Description (Error location)

Defined for Error ID

code

DCR DMV SERDIA

Pressure loss above target range with system reaction

Above target range with system reaction

Outside target range with system reaction

Above target range with system reaction

Outside target range with system reaction

Outside target range with system reaction

z

z

z

z

z

z

z

z

z

z

z

z

Outside target range with system reaction (temperature 1)

Outside target range with system reaction (temperature 2)

Above target range with system reaction

Below target range with system reaction

Above target range with system reaction

Misfire detected with system reaction

Above target range

Below target range

Below target range with system reaction

Engine overspeed with system reaction

Overrun conditions with system reaction

Shut-off request ignored by operator

Above target range

Flow rate outside target range

Not connected or output disabled

Short circuit to Ubatt

Short circuit to ground

Opening failure

Opening failure with system reaction

Cable break or short circuit

Deviation of signal during start or after-run above target range

Positive deviation (speed dependent) outside target range

Positive deviation (flow dependent) outside target range (? leakage!)

Negative deviation (flow dependent) outside target range

Negative deviation (speed dependent) outside target range

Pressure above target range

Implausible (leakage, injector needle blocked in open position)

Compression test active: rail-pressure monitoring is going to be disabled

z

z

z

z

z

z

z

z

z

z

3/20

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

11

23

33

150

37

56

137

140

86

91

134

47

198

199

203

79

80

48

89

176

177

178

179

208

236

209

210

211

212

213

214

215

216

175

AirFltSysReac

BattCDSysReac

BPSCDSysReac

IATSCDSysReac

CLSCDSysReac

CTSCDSysReac

GOTSCDSysReac

HOTSCDSysReac

FanCDSysReac

FlPSCDSysReac

FTSCDSysReac

CmbChbSysReac

OPSCDSysReacHi

OPSCDSysReacLo

OTSCDSysReac

EngPrtSysReacFOC

EngPrtSysReacORC

CoEngShOffDemIgr

FlFCD_WtLvl

MeUnCD_ADC

MeUnCDNoLoad

MeUnCDSCBat

MeUnCDSCGnd

PRVMon

PRVMonSysReac

RailCD

RailCDOfsTst

RailMeUn0

RailMeUn1

RailMeUn2

RailMeUn3

RailMeUn4

RailMeUn7

InjVlvErrDet

Blink

code

1-3-6

3-1-8

2-2-3

2-3-3

2-3-5

2-3-2

1-3-3

3-1-4

2-3-8

2-1-6

2-3-7

2-4-1

2-3-1

2-3-1

1-4-4

2-1-4

2-1-4

3-4-1

2-2-8

1-3-5

1-3-5

1-3-5

1-3-5

1-4-6

1-4-6

1-4-7

1-4-7

1-3-4

1-3-4

1-3-4

1-3-4

1-3-4

1-3-4

5-5-5

SPN

FMI

107

1, 11

168

2, 11

102

2, 11

105

0, 11

111

1, 11

110

0, 11

2, 11

1638

2, 11

523602

2, 11

94

2, 11

174

0, 11

1346

0, 11

100

0, 11

100

1, 11

175

0, 11

190

0, 11

190

11, 14

1109

2, 11

97

11, 12

523615 3, 4, 11

523615 5, 11, 12

523615

11, 12

523615

11, 12

523470 2, 11, 12, 14

523470

11, 12

157 3, 4, 11

157 0, 1, 11

523613

0, 11

523613

0, 11

523613

0, 11

523613

1, 11

523613

0, 11

523613

2, 11

523370

11, 14

Selfcuring1

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

25-Jan-2006

DEUTZ EMR3 - Diagnostic trouble codes

Functional group Component /

Location

Multiple cylinders

Combustion monitoring

Single cylinder

DEUTZ Service Information Systems

Description (Error location)

Defined for Error ID

code

DCR DMV SERDIA

Misfire detected

Misfire detected (cylinder 1)

Misfire detected (cylinder 2)

Misfire detected (cylinder 3)

Misfire detected (cylinder 4)

Misfire detected (cylinder 5)

Misfire detected (cylinder 6)

Misfire detected (cylinder 7)

Misfire detected (cylinder 8)

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

4/20

46

38

39

40

41

42

43

44

45

CmbChbMisfireMul

CmbChbMisfire1

CmbChbMisfire2

CmbChbMisfire3

CmbChbMisfire4

CmbChbMisfire5

CmbChbMisfire6

CmbChbMisfire7

CmbChbMisfire8

Blink

code

2-4-1

2-4-1

2-4-1

2-4-1

2-4-1

2-4-1

2-4-1

2-4-1

2-4-1

SPN

1322

1323

1324

1325

1326

1327

1328

1450

1451

FMI

Selfcuring1

11, 12

11, 12

11, 12

11, 12

11, 12

11, 12

11, 12

11, 12

11, 12

25-Jan-2006

DEUTZ EMR3 - Diagnostic trouble codes

Functional group Component /

Location

Begin of injection period

Multiple injectors

Injection system

monitoring

Single injector

EGR system moni- EGR actuator (external)

toring

DEUTZ Service Information Systems

Description (Error location)

Defined for Error ID

code

DCR DMV SERDIA

Outside target range or missing (cylinder 1)

z

Outside target range or missing (cylinder 2)

Outside target range or missing (cylinder 3)

Outside target range or missing (cylinder 4)

Outside target range or missing (cylinder 5)

Outside target range or missing (cylinder 6)

Outside target range or missing (cylinder 7)

Outside target range or missing (cylinder 8)

z

z

z

z

z

z

z

Short circuit (cylinder bank 1)

Cable break (cylinder bank 1)

Short circuit (cylinder bank 2)

Cable break (cylinder bank 2)

z

z

z

z

z

z

z

z

Short circuit (injector 1)

Cable break (injector 1)

Short circuit (injector 2)

Cable break (injector 2)

Short circuit (injector 3)

Cable break (injector 3)

Short circuit (injector 4)

Cable break (injector 4)

Short circuit (injector 5)

Cable break (injector 5)

Short circuit (injector 6)

Cable break (injector 6)

Short circuit (injector 7)

Cable break (injector 7)

Short circuit (injector 8)

Cable break (injector 8)

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

Short circuit to Ubatt

Short circuit to ground

Cable break or ECU internal error

Cable break or short circuit

z

z

z

z

z

z

z

z

z

z

z

z

5/20

24

25

26

27

28

29

30

31

153

154

155

156

159

160

161

162

163

164

165

166

167

168

169

170

171

172

173

174

69

70

71

72

BIPCyl1

BIPCyl2

BIPCyl3

BIPCyl4

BIPCyl5

BIPCyl6

BIPCyl7

BIPCyl8

InjVlvBnk1A

InjVlvBnk1B

InjVlvBnk2A

InjVlvBnk2B

InjVlvCyl1A

InjVlvCyl1B

InjVlvCyl2A

InjVlvCyl2B

InjVlvCyl3A

InjVlvCyl3B

InjVlvCyl4A

InjVlvCyl4B

InjVlvCyl5A

InjVlvCyl5B

InjVlvCyl6A

InjVlvCyl6B

InjVlvCyl7A

InjVlvCyl7B

InjVlvCyl8A

InjVlvCyl8B

EGRCD_Max

EGRCD_Min

EGRCD_SigNpl

EGRCDIntEGR

Blink

code

SPN

FMI

Selfcuring1

5-3-1

5-3-2

5-3-3

5-3-4

5-3-5

5-3-6

5-3-7

5-3-8

1-5-1

1-5-1

1-5-2

1-5-2

1-5-4

1-5-4

1-5-5

1-5-5

1-5-6

1-5-6

1-6-1

1-6-1

1-6-2

1-6-2

1-6-3

1-6-3

1-6-4

1-6-4

1-6-5

1-6-5

4-1-4

4-1-4

4-1-5

4-1-6

523561

523562

523563

523564

523565

523566

523567

523568

523350

523351

523352

523353

651

651

652

652

653

653

654

654

655

655

656

656

657

657

658

658

2791

2791

2791

2791

2

2

2

2

2

2

2

2

3, 4, 11, 13

5, 13

3, 4, 11, 13

5, 13

3, 4, 11, 13

5, 13

3, 4, 11, 13

5, 13

3, 4, 11, 13

5, 13

3, 4, 11, 13

5, 13

3, 4, 11, 13

5, 13

3, 4, 11, 13

5, 13

3, 4, 11, 13

5, 13

3, 4, 11, 13

5, 13

3, 11

4, 11

2, 5, 11

2, 3, 4, 5

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

25-Jan-2006

 ................
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