SULZER ENGINES - TURBINE
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21 x 2004 Sulzer 16 ZAV 40 S 240Mw 50Hz HFO Complete Power Plant
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SULZER ENGINES
The engines are designed to be operated with LFO and HFO and have been operated so far with this latest fuel. They do not need any modification: just the fuel auxiliaries for HFO operation (which are included) are different and fuel lines have to be traced to ensure proper viscosity of HFO to flow through the fuel system.
The sulphur content is not a problem as these engines are originally equipped with chromed piston crown and ™three sides chromed top compression ring so that to avoid chemical corrosion in the piston grove and liners. The engines are also designed with rotating pistons so that to ensure regular wear on the liners and avoid as long as possible the drop of the compression rate.
The Sulzer ZA40S is one of the most reliable, suitable and successful engines for HFO operations. Just consider that after Sulzer Diesel was taken over by Wartsila traditional customers have to a certain extent obliged the new owner to continue the production of this model much longer than planned by refusing to shift to more modern equipment.
With reference to your evaluated request, we are pleased to submit to your attention our offer for the supply of 21 used diesel gensets with a total nominal power output of 240 MW.
The fuel consumption of the engines is between 186 gxkWh fuel (new conditions) and 210 gxkWh (used conditions) that corresponds to an efficiency between 45.33 and 40.15% (considering a fuel with 42.7 MJ/kg LHV)
The above efficiency is calculated at generator terminals and does not take into account the auxiliaries consumption e above efficiency is calculated at generator terminals and does not take into account the auxiliaries consumption
The total power output of 23 units is 265,880 kW (at ISO conditions) i.e. 11,560 kW per engine
For the availability of the engines you can take into account 10 days per year for the inspection and substitution of consumables (i.e. piston rings, valves and valve seats, fuel system parts) for the first five years and 42 days for the major overhaul scheduled after six years operations. Under these assumptions the availability can be calculated to be 95% considering full load operations of the engines for 8,760 hrs per year.
The total efficiency of the plant is the sum of the total efficiency of the engines
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1.0. SCOPE OF SUPPLY
Six (6) units Sulzer 16 ZAV 40 S - 11520 kw - 16.000 - 24.000 hrs (Approx 2 yearsApprox 3 years), total output : 69.12 MW
Six (6) units Sulzer 16 ZAV 40 S - 11520 kw - 26.000 - 36.000 hrs (Approx 3 years-Approx 4 years), total output : 69.12 MW
Two (2) units Sulzer 16 ZAV 40 S - 11520 kw - 22.000 - 24.000 hrs (Approx 2.5 years-Approx 3 years), total output :23.04 MW
Two (2) units Sulzer 16 ZAV 40 S - 11520 kw - 40.000 - 42.000 hrs (Approx 4.5 years-Approx 5 years), total output :23.04 MW
Two (2) units Sulzer 16 ZAV 40 S - 10560 kw - 46.000 - 48.000 hrs (Newly overhauled and including lots of spare parts and new installed boiler etc ), total output : 21.12 MW
Three (3) units Sulzer 16 ZAV 40 S - 11520 kw - 30.000 - 32.000 hrs (Approx 4 years-Approx 4 years), total output : 34.56 MW
3.0. PRICE
All 21-240Mw: US $49,068,750 Per Kw Price-US $48.82
Price Breakdown
Six (6) units Sulzer 16 ZAV 40 S - 11520 kw - 16.000 - 24.000 hrs (Approx 2 years-Approx 3 years), total output : 69.12 MW
Price :US$ 2,365,250 FOB / UNIT
Six (6) unitsSulzer 16 ZAV 40 S - 11520 kw - 26.000 - 36.000
hrs (Approx 3 years-Approx 4 years), total output : 69.12 MW
Price : US$ 2.365.250 FOB/unit All 12 US $28,383,000
Two (2) units Sulzer 16 ZAV 40 S - 11520 kw - 22.000 - 24.000 hrs (Approx 2.5 years-Approx 3 years), total output :23.04 MW
Price :US$ 2,247,750 FOB /unit
Two (2) units Sulzer 16 ZAV 40 S - 11520 kw - 40.000 - 42.000 hrs (Approx 4.5 years-Approx 5 years), total output :23.04 MW
Price : US$ 2,247 750 FOB/unit All 4 US $8,991,000
Two (2) units Sulzer 16 ZAV 40 S - 10560 kw - 46.000 - 48.000 hrs (Newly overhauled and including lots of spare parts and new installed boiler etc ), total output : 21.12 MW
Price :US$ 2,475,750 FOB/unit All 3 US $4.951,500
Three (3) units Sulzer 16 ZAV 40 S - 11520 kw - 30.000 - 32.000 hrs (Approx 4 years-Approx 4 years), total output : 34.56 MW
Price :US$ 2,246,750 FOB/UNIT All 3 US $6,740,250
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Prices are FOB Port of Delivery or C&F Karachi including all the auxiliaries making the unit as complete power plant AS IS BASIS and will be inclusive of the following main activities in addition to the cost of complete diesel genset unit. Cost of dismantling, Cost of packing, Cost of local transportation, Cost of loading on the ship, Cost of marine transport, All local taxes.
4.0. TERMS OF PAYMENT
10% of the total amount at the signing of the Contract;
90% through irrevocable Letter of Credit (L/C) at the presentation of shipping documents (B/L).
5.0. DELIVERY TERMS
FOB Port of Delivery or C&F Karachi Port.
6.0. DELIVERY SCHEDULE
These units can be available within approximately a months time for sale. Delivery of 21 units FOB Port of Delivery will take around 4 months from the date of receiving the Down Payment.
7.0. VALIDITY OF THE OFFER.
The quoted offer will be valid for one week from the date of presentation of this offer. The validity of our offer is short due to the fact that less availability and more demand of such engines.
8.0 OPTION
8.0 (a ) We can offer you our services to execute your power project on EPC basis excluding civil works but including all mechanical, electrical, I & C erection works, testing, start up and commissioning of complete power project.
8.0 (b) We can offer you our services to Operate and Maintain (O & M) the power plant on regular basis under the supervision of highly qualified and experienced engineers and technicians
8.0 (c) We can offer you services of our highly qualified engineers to perform the assessment of gensets conditions and produce the detailed technical report for each unit.
8.0(d) EPC is only offered to serious customers after booking of engines.
9.0 Reservation Fee
We would like to point out that due to high demand and less availability of used diesel generating sets in the world market, there are numerous Buyers looking for such opportunity. In view of this fact, we will book the proposed gensets against a Reservation Fee of Five Percent (5 %) of the total amount of the complete package against a Bank Guarantee. In case this deal is not materialized then the Reservation Fee will be returned back upon the release of the Bank Guarantee.
10.0 Procedure for getting these units
Inspection and no-load test carried out with buyers attendance at site.
Test and acceptance certificate should be signed after first inspection.
Contract will be signed with our export company who will make necessary arrangements for exporting these units.
Dismantling procedure will be submitted to the buyer.
Down payment according to contract should be paid first.
L/C should be issued according to sellers bank requirements.
Dismantle will be commence only after down payment and L/C received.
Dismantle, packing and inland transportation will be arranged by our contractor.
If necessary sea freight can also be arranged at competitive prices.
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