Wiring Schematics E-Z-GO Golf Cars - HPEVS

1551 S. Vineyard Avenue Ontario, CA 91761 (909) 923-1973

Wiring Schematics E-Z-GO Golf Cars

REV. C

NOTICE: This drawing is the property of Hi Performance Electric Vehicle Systems Inc., and/or its subsidiaries and affiliates

(individually and collectively "HPEVS"), and contains highly proprietary, confidential, and trade secret information of HPEVS. The recipient of this drawing agrees (a) to use the information contained herein for the purpose for which it was furnished by HPEVS (b) to return this drawing upon HPEVS request. This notice shall appear on any complete or partial reproduction of this drawing.

TO BRAKE LIGHTS

87

30

BRAKE 85

86

LIGHTS

R1

AMP 776164-1

RELAY

1

KSI

BLUE 18 AWG

2

N/C

3

BRAKE RELAY

ORANGE 18 AWG

4

BACK UP BUZZER

GRAY 18 AWG

5

N/C

MAIN CONTACTOR COIL

ORANGE/ WHITE18 AWG

6

I/O GROUND

7

BLACK/ BLUE 18 AWG

8

MOTOR TEMP SENSOR

YELLOW/ BLACK 18 AWG

9

PEDAL INTERLOCK

GREEN 18 AWG

10

MENU BUTTON

WHITE/ RED 18 AWG

11

BRAKE SWITCH

PURPLE 18 AWG

12

GOLF / STREET SWITCH

BROWN 18 AWG

13

COIL RETURN

N/C

14

BLUE/ WHITE 18 AWG

15

POT HIGH

BLACK/ WHITE 18 AWG

16

POT WIPER

N/C

17

N/C

18

N/C

19

N/C

20

N/C

21

YELLOW/ WHITE 18 AWG

22

FOWARD

N/C

23

N/C

24

WHITE 18 AWG

25

12V POWER CNTRL

RED/ BLUE 18 AWG

26

5V POWER CNTRL

N/C

27

28

TX SERIAL

RED/WHITE 18 AWG GREY/ BLUE 18AWG

29

RX SERIAL

N/C

30

31

ENCODER PHASE A

GREEN/ WHITE 18 AWG TAN 18 AWG

32

ENCODER PHASE B

TAN/BLACK 18 AWG

33

REVERSE

N/C

34

N/C

35

YELLOW 18 AWG

NOTES: (*1) IF REVERSE IS NOT USED, CONNECT WHITE WIRE TO BLUE WIRE. (*2) MENU BUTTON IS OPTIONAL USE WITH DISPLAY. (*3) REMOVE ANY DIODES OR RESISTOR FROM MAIN CONTACTOR. (*4) USE 400A FUSE IN 650 SYSTEM. USE 300A FUSE IN 350 SYSTEM. (*5) NORMALLY OPEN. CONTACTS MUST BE CLOSED WHEN BRAKE PEDAL IS PRESSED. (*6) MOTOR TEMP SENSOR NOT USED FOR GOLF CART APPLICATION.

12V IN

S1

FORWARD / REVERSE SWITCH (NOTE *1)

WHITE 18 AWG

FOWARD

YELLOW 18 AWG REVERSE

BLUE 18AWG

KSI

BRAKE SWITCH (NOTE *5)

S2

BLUE 18AWG

YELLOW 18 AWG

BLUE 18AWG

KEY SWITCH

+48V OR 72V

BLUE 18AWG

MENU BUTTON (NOTE *2)

RED 18AWG 10A

BACK UP BUZZER

BLUE 18AWG

GOLF / STREET SWITCH

+

-

+A1

ORANGE/ WHITE18 AWG

PEDAL INTERLOCK

P2

MOLEX MINI FIT JR 39-01-2041

GREEN 18 AWG

1

R2

MOLEX MINI FIT JR 39-01-2040

1

POT WIPER

YELLOW/ WHITE 18 AWG 2 2

POT HIGH

BLACK/ WHITE 18 AWG 3 3

I/O GROUND

BLACK/ BLUE 18 AWG

44

I/O GROUND TX SERIAL

BLACK/ BLUE 18 AWG 8

GREY/ BLUE 18AWG 6

12V POWER CNTRL RED/ BLUE 18 AWG

5

RX SERIAL

GREEN/ WHITE 18 AWG 1

BLUE/ WHITE 18 AWG BLUE 18 AWG

GREEN 18 AWG RED 18 AWG

ITS CONVERTER

1

6

5

BLUE 18 AWG 2

4

WHITE 18 AWG 3

3

2

BLACK 18 AWG 4

1

DISPLAY

R3

MOLEX MINI FIT JR 39-01-2080 Note: Pins 2, 3, 4, & 7 are not connected

ITS THROTTLE

UNIT

ITS

WHITE 18 AWG BLACK 18 AWG

35 PIN CONNECTOR (SEE R1)

-A2

B W

V

B +

MAIN CONTACTOR (NOTE *3)

400A (NOTE *4)

U

P4

DEUTSCH DTM-04-6P

MOTOR ENCODER CABLE

RED/ WHITE 18 AWG

RED/ WHITE 22 AWG 11

BLACK/ BLUE 18 AWG

BLACK/ BLUE 22 AWG 22

TAN 18 AWG

TAN 22AWG 33

TAN/ BLACK 18 AWG

TAN/ BLACK 22 AWG 44

BLACK/ BLUE 18 AWG

5 5 BLACK 22 AWG

YELLOW/ BLACK 18 AWG

6 6 PURPLE 22 AWG

R4

DEUTSCH DTM-06-6S

R5

MOLEX SL SERIES 50-57-9405

W V U

1

N/C

2

3

MOTOR

MOTOR ENCODER

4

5

MOTOR TEMP SENSOR (NOTE *6)

CAD TYPE VISIO

OPER. NO.

CAD LOC. UNIT

DESIGN

DETAIL

CHECKED

SAFETY

SCALE NONE

DATE 12/21/10

CAD FILE

DRAWING

1010-EZ-GO

TITTLE

EZ-GO GOLF CART SYSTEM SCHEMATICS

REVISION C SHEET 1 OF 1

DRW SIZE B

HPEVS

 ................
................

In order to avoid copyright disputes, this page is only a partial summary.

Google Online Preview   Download