ZF 5HP30 Automatic Transmission - Spare Parts Catalog ...

[Pages:43]ZF 5HP30 Automatic Transmission - Spare Parts Catalog

Table of Contents

5HP30 Transmission Overview (North American Applications)

Make / Model / Model Year

02

5HP30 Technical Information

Torque, Gear Ratio & Weight

03

Transmission Oil Reference Guide

03

5HP30 Lubrications

03

5HP30 Technical Literature

03

5HP30 General Transmission Oil Filling Procedure

04

5HP30 Spare Parts

How To Use This Catalog

06

Gearbox Housing Group

07

Input Group

10

Oil Sump Group

11

Oil Supply Group

12

Output Group

13

Converter Group

14

Parking Lock Group

15

Planetary Drive Groups

16

Clutch Pack Groups

18

5HP30 Valve Body

Duct Plate Group

25

Valve Housing Groups

27

5HP30 Selective Shims, Snap Rings & Kit Content

5HP30 Selective Shims & Snap Rings

32

5HP30 Kit Content

34

5HP30 Torque Converter Spare Parts & Kits

5HP30 Torque Converter Spare Parts

40

5HP30 Torque Converter Kits

40

Miscellaneous

Quotation / Order Form

41

Notes

42

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? 2003 ZF Industries, Inc. - Page 1

ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Transmission Overview (North American Applications)

Make / Model / Model Year ? BMW (A5S 560Z)

Make Model

Style

Model Year From ? Up to Code OE Part #

ZF Part #

BMW 540i E34 Sedan (M60) 1992 ? 1995

? 04/95 ML 24 00 1 421 349 1055 000 010

1992 ? 1995

PA 24 00 1 422 505 1055 000 029

BMW 540i E39 Sedan (M60) 1995 ? 1997

? 01/97 PK 24 00 1 422 476 1055 000 026

BMW 740i E32 Sedan

1992 ? 1994

ML 24 00 1 421 349 1055 000 010

1992 ? 1994

PA 24 00 1 422 505 1055 000 029

BMW 740i E38 Sedan (M60) 1994 ? 1995

PY 24 00 1 422 509 1055 000 031

BMW 740i E38 Sedan (M62) 1996 ? 1997

? 01/97 PK 24 00 1 422 476 1055 000 026

BMW 740iL E32 Sedan

1992 ? 1994

ML 24 00 1 421 349 1055 000 010

1992 ? 1994

PA 24 00 1 422 505 1055 000 029

BMW 740iL E38 Sedan (M60) 1994 ? 1995

PY 24 00 1 422 509 1055 000 031

BMW 740iL E38 Sedan (M62) 1996 ? 1997

? 01/97 PK 24 00 1 422 476 1055 000 026

BMW 750iL E38 Sedan

1994 ? 1995

? 04/95 OC 24 00 1 421 818 1055 000 017

1994 ? 1998

? 09/98 PZ 24 00 1 422 511 1055 000 032

1998 ? 2001 09/98 ?

TK 24 00 1 423 478 1055 000 040

BMW 840Ci E31 Coupe

1995 ? 1996

PK 24 00 1 422 476 1055 000 026

BMW 840i E31 Coupe

1993 ? 1995

? 04/95 MR 24 00 1 421 499 1055 000 011

1993 ? 1995

PL 24 00 1 422 507 1055 000 030

BMW 850Ci E31 Coupe (M73) 1994 ? 1995

? 04/95 OC 24 00 1 421 818 1055 000 017

1994 ? 1997

PZ 24 00 1 422 511 1055 000 032

Note: Transmission specification number 1055 000 010 is replaced by 1055 000 029, 1055 000 011 is replaced by 1055 000 030, and 1055 000 017 is replaced by 1055 000 032.

Make / Model / Model Year ? Aston Martin

Make

Model

Engine

Aston Martin DB7 Vantage

V12 6.0 liter

Aston Martin DB7 Vantage Volante V12 6.0 liter

Model Year 1999 ? 1999 ?

OE Part #

ZF Part #

42-120296-AA 1055 000 039

42-120296-AA 1055 000 039

Make / Model / Model Year ? Bentley

Make

Model

Engine

Model Year

Bentley

Arnage

V8 6.8 liter 1999 ?

OE Part #

ZF Part #

PL20318PA 1055 000 028

Make / Model / Model Year ? Rolls Royce

Make

Model

Engine

Model Year

Rolls Royce Silver Seraph

V12 5.4 liter 1998 ?

OE Part #

ZF Part #

PL20365PA 1055 000 027

Note: This spare parts catalog includes only transmission specification numbers for North American applications. For all other 5HP30 transmission specification numbers, please contact your preferred ZF passenger car transmission distributor for more information about available spare parts and kits.

Type Plate: Located on the main housing of transmission. Please refer to ZF transmission specification # when searching for spare parts and kits in this catalog (last three digits).

Transmission Serial # ZF Transmission Specification #

Vehicle Manufacturer Transmission #

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? 2003 ZF Industries, Inc. - Page 2

ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Technical Information

Torque, Gear Ratio & Weight

Input Torque

1st

2nd

3rd

Gear Gear Gear

560 Nm

3.55 2.24 1.54

4th Gear 1.00

5th Gear 0.79

Rev Gear 3.68

Weight

(approximate)

Oil Capacity

(approximate)

~109 kg (240 lbs.) ~13.5 liter (14.3 quart)

Transmission Oil Reference Guide

Make

Oil Grade

Type Plate (color)

BMW SHELL LA 2634

Black

ESSO LT 71141

Green

Aston Martin ESSO LT 71141 Bentley ESSO LT 71141

Rolls Royce ESSO LT 71141

Green Green Green

ZF Part # 1055 000 010 1055 000 011 1055 000 029 1055 000 030 1055 000 017 1055 000 026 1055 000 031 1055 000 032 1055 000 040 1055 000 039 1055 000 028 1055 000 027

OE Part # 24 00 1 421 349 24 00 1 421 499 24 00 1 421 349 24 00 1 422 507 24 00 1 421 818 24 00 1 422 476 24 00 1 422 509 24 00 1 422 511 24 00 1 423 478

42120296AA PL20318PA PL20365PA

5HP30 Lubrications

Amount ZF Part #

Description

20 Liter 0671 090 148 Oil SHELL LA 2634 (Canister) 209 Liter 0671 090 149 Oil SHELL LA 2634 (Drum)

20 Liter 0671 090 166 Oil ESSO LT 71141 (Canister)

205 Liter 0671 090 169 Oil ESSO LT 71141 (Drum)

Where used

(1055 000 ___)

010/011/029/030

010/011/029/030

017/026/027/028/031/ 032/039/040 017/026/027/028/031/ 032/039/040

Notes

5HP30 Technical Literature

Language ZF Part #

Description

English 5HP30FD 5HP30 Functional Description

English 5HP30REP 5HP30 Repair Manual

Eng/Ger 1055 764 701 5HP30 Wall Chart English 5HPVBMAN 5-Speed Valve Body Manual

Where used

(1055 000 ___) All 010/011/017/026/029/ 030/031/032/040 All

All

Notes

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? 2003 ZF Industries, Inc. - Page 3

ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Technical Information (continued)

5HP30 General Transmission Oil Filling Procedure

Position vehicle horizontally on hoist and apply the handbrake.

Connect tester to read off transmission oil temperature and engine speed.

With the engine stopped, add ATF, only use lubricants as to specification (see Page 3), through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 03.020).

Start the engine (large consumers, such as A/C should be switched on).

Shift through gears with engine running at idle speed. Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.

Hold each gear for 3 seconds and engage the parking lock.

Idle speed should be neng = 650 ... 950 rpm (according to vehicle manufacturer's directive).

Oil temperature should be between 86?...95?F (30?...35?C).

NO

YES

Depending on value allow oil to cool down or warm up.

Shift through gears with engine at idle speed. Select R and D and use step shift (manualwinter program) to shift through to 3rd gear.

Hold each gear for 3 seconds and engage the parking lock.

Remove fill plug (Pos. 03.020) on housing. Continues on next page

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? 2003 ZF Industries, Inc. - Page 4

ZF 5HP30 Automatic Transmission - Spare Parts Catalog 5HP30 Technical Information (continued)

5HP30 General Transmission Oil Filling Procedure (continued)

Continues from previous page

Oil emerges at oil temperature below 95?F (35?C).

NO

YES

Oil level in transmission is below minimum.

Add ATF, only use lubricants as to specification (see Page 3), through the fill

hole until oil emerges from fill hole.

Wait until oil temperature reaches 104?F ?18?F (40?C ?10?C).

Oil temperature must not exceed 122?F (50?C).

Allow time for excess oil to drip then install Fill Plug (Pos. 03.020). Torque Fill Plug to 100Nm ?10Nm (see also Repair Manual).

Fill Hole 03.020 Fill Plug

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? 2003 ZF Industries, Inc. - Page 5

ZF 5HP30 Automatic Transmission - Spare Parts Catalog

How To Use This Catalog

Table of Contents

Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications.

Technical Information

All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at zf-.

Spare Parts

Each transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents.

The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits, lubricants, and technical literature have exceptions). Please use this part number, when ordering ZF spare parts.

The description (Description) identifies the spare part.

The quantity (Qty) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission.

This catalog includes only spare parts for North American specifications of a ZF transmission application. The "where used" column (Where used (10__ 000 ___)) shows the last three digits of the transmission specification that uses the listed spare part. If the column indicates "All", then all North American transmission specification use this spare part.

The notes column (Notes) gives more information about the spare part (e.g. included in a kit).

Example:

Pos #

ZF Part #

Description

01.010 01.010/110

1056 201 084 Gearbox Housing 1056 201 087 Gearbox Housing 1056 301 174 Gearbox Housing 1056 301 175 Gearbox Housing

Qty

Where used

(1056 000 ___)

1 087/088

1 081

1 087/088

1 081

Notes

Selective Shims, Snap Rings & Kit Content

Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table.

The kit content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit.

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? 2003 ZF Industries, Inc. - Page 6

ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Spare Parts - Gearbox Housing Group

Pos #

ZF Part #

Description

01.010

1055 201 070 Gearbox Housing

01.010/110

01.010/120 01.010/130 01.010/140 01.010/150 01.010/160

1055 201 072 Gearbox Housing 1055 201 073 Gearbox Housing 1055 301 101 Gearbox Housing 1055 301 103 Gearbox Housing 1055 301 108 Gearbox Housing 1055 301 022 Pipe 1055 301 023 Oil Tube 1055 301 010 Bracket 0736 101 240 Torx Screw M6x13 0734 319 623 Shaft Seal 10x18x5

01.010/170 1055 306 013 Selector Shaft

01.010/180 01.010/190 01.010/200 01.010/220

1055 306 022 Selector Shaft 1056 306 004 Pipe 1055 206 012 Detent Disc 0501 313 410 Clamping Sleeve 1055 206 013 Detent Spring

1055 206 014 Detent Spring

01.010/240 0736 101 240 Torx Screw M6x13

01.010/250 0631 306 058 Cylindrical Pin

Qty

Where used

(1055 000 ___)

Notes

1

010/017/027/029/032/ 040

1 026/028/031

1 011/030

1 017/027/032/039/040

1 010/029

1 011/026/028/030/031

1 All

1 All

1 All

1 All

2 All

* Available in kit 1055 298 019

1

017/026/027/028/031/ 032/039/040

1 010/011/029/030

1 All

1 All

1 All

1 010/011/029/030

1

017/026/027/028/031/ 032/039/040

2 All

1

017/026/027/028/031/ 032/039/040

Note: Parts marked with * are only available in kits.

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? 2003 ZF Industries, Inc. - Page 7

ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Spare Parts - Gearbox Housing Group (continued)

Pos #

ZF Part #

Description

01.020 01.030 01.040 01.050 01.060 01.070 01.080 01.082 01.250

1055 324 005 Pin 0734 313 104 O-Ring 1055 224 001 Pawl 1055 324 019 Leg Spring 1055 324 007 Connection Bar 1055 324 015 Guiding Plate 0636 024 008 Hexagon Screw M8x25 0636 024 009 Hexagon Screw M8x22 1055 301 097 Cover

1055 301 098 Cover

01.252 01.260 01.270 01.300 01.300/010

1055 301 107 Cover 0501 318 572 Screw Plug M10x1 0750 112 154 Gasket 0636 015 360 Hexagon Screw M6x20 0501 004 186 Oil Cooler 0637 900 029 Plug

Qty

Where used

(1055 000 ___)

Notes

1 All

2 All

* Available in kit 1055 298 019

1 All

1 All

1 All

1 All

2 All

1 All

1 010/029

1

011/017/026/030/031/ 032/039/040

1 027/028

1 010/029

* Available in kit 1055 298 019

1 All

* Available in kit 1055 298 019

9 All

1 010/029

2 010/029

Note: Parts marked with * are only available in kits.

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? 2003 ZF Industries, Inc. - Page 8

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