SECTION 08715 - TORMAX



SECTION 08 71 13

TORMAX iMotion® TN 110 IN-FLOOR SWING DOOR OPERATOR

IN-FLOOR APPLICATION

1. PART ONE GENERAL

01. SUMMARY:

A. Work included:

1. Furnishing and installing factory fabricated and assembled In-Floor electro-mechanical swing door operator and remote iMotion® microprocessor controller.

2. Controls and safety devices

3. Accessories

B. Related Sections: [Insert applicable section including:]

1. Section 07 92 00 – Caulking

2. Section 08 41 00 – Entrances and Storefronts: Furnishing and installing aluminum doors and frames.

3. Section 08 71 00 – Finish Hardware: Furnishing and installing hardware for swinging entrance doors.

4. Section 08 81 00 – Glazing: Furnishing and installing glass and glazing of swinging entrance doors.

5. Section 12 48 13 – Entrance Mats

6. Section 26 05 33 – Electrical Supply and Termination: Furnish electrical conduit and wiring for controls and operators.

02. REFERENCES:

A. Underwriters Laboratories (UL), 333 Pfingsten Road, Northbrook, IL 60062, 847-272-8800, Fax: 847-272-8129.

B. American National Standards Institute (ANSI), 11 W. 42nd St., 13th Floor, New York, NY 10036, 212-642-4900, Fax: 212-398-0023.

C. Builders’ Hardware Manufacturers Association (BHMA), 355 Lexington Ave., New York, NY 10017, 212-661-4261, Fax: 212-370-9047.

D. Canadian Standards Association (CSA), 178 Rexdale Blvd., Rexdale, ON, Canada M9W 1R3, 416-747-4000, Fax: 416-747-4149.

E. International Standards Organization (ISO).

03. SUBMITTALS:

A. Product Data: Provide manufacturer’s product and complete installation data for all materials in this specification.

B. Shop Drawings: Show profiles, joining method, location of components, anchorage details, adjacent construction interface, and dimensions as well as all necessary wiring and electrical requirements.

C. Samples: Sized to adequately represent material.

D. Contract Closeout: Submit the Manufacturer’s warranty and performance certifications [if applicable].

E. Installation Guide: Provide a written installation and operating manuals and/or installation recommendations.

1.04 QUALITY:

A. Swinging door operator shall be certified by the manufacture to meet performance design criteria according to the following test standards.

1. ANSI Standard A156.10 [Power Operated Pedestrian Doors]

2. ANSI Standard A156.19 [Low Energy Power Operated Doors]

3. Underwriter’s Laboratories (UL) 325 listed.

4. C-UL certified (equivalent to CSA certified)

B. TORMAX iMotion® TN 110 In-Floor Swing Door Operator: Shall be manufactured in an ISO 9001 registered manufacturing facility.

1.05 PRODUCT HANDLING:

A. All materials shall arrive in the manufacturer’s original sealed, labeled containers.

B. Store materials in a dry, protected, well-vented area. The contractor shall report damaged material immediately to the delivering carrier and note such damage on the carrier’s freight bill of lading.

C. Remove all protective material after installation.

1.06 SUBSTITUTIONS:

A. Proposals for substitution products will be accepted only from bidding contractors a minimum of 10 working days before the bid due date. The proposed substitution shall meet the performance and quality standards of this specification.

1.07 JOB CONDITIONS:

A. Verify that other trades are complete prior to installing the automatic swing door operator.

B. Mounting surfaces shall be plumb, straight and secure; substrates shall be of proper dimension and material.

C. Refer to the construction documents, shop drawings and manufacturer’s installation and operating manuals.

D. Coordinate the installation of glass, glazing, and finished door hardware.

E. Observe all appropriate OSHA safety guidelines for this work.

1.08 WARRANTY/GUARANTEE:

A. Manufacturer’s Standard Warranty: Warranted materials shall be free from defects in material and workmanship for one year after installation.

ll. PART TWO PRODUCTS

2.01 MANUFACTURER:

A. TORMAX USA Inc.

12859 Wetmore Road

San Antonio Texas 78247

Phone: 1-888-685-3707

Phone: 210-494-3551

Fax: 210-494-5930



Contact factory for your local TORMAX distributor

2.02 SWINGING DOOR OPERATOR:

A. Swinging Door Operator: Shall be TORMAX iMotion® TN 110 In-Floor Swing Door Operator – The operator shall be capable of swinging interior or exterior doors weighing up to 1000 pounds (454 kg). The system shall consist of a non-handed electro-mechanical power open spring close swing door operator with heavy duty mechanics, galvanized floor box, self-learning iMotion® microprocessor programmable controller, door connecting hardware, seven-segmented function control panel and operate controls, safety controls and guide rails to meet ANSI Standard. The use of a mechanical converter to support the door and an overhead commercial/pedestrian rated overhead swing door operator to power the door open and close shall not be permitted. The use of mechanical switches and or cams to determine door position shall not be permitted. The iMotion® TN 110 In-Floor swing door operator shall be completely engineered, manufactured and assembled in accordance with TORMAX USA Inc. procedures and specifications. The iMotion® TN 110 In-Floor swing door operator and iMotion® microprocessor control unit shall be factory assembled as a unit, adjusted and tested. The drive shall be recessed into the floor and contained within a galvanized floor box. All bearings shall be ball or roller type. No bushings shall be used. Provide 115VAC 60 HZ, 15 Amp, single-phase power supply to remote microprocessor control unit and low voltage six and seven conductor shielded cables from remote microprocessor control unit to In-Floor operator.

B. Power Open Operation: [Select type of door operation: Power Operated Pedestrian Door or Low Energy Power Operated Door]. The operator shall open the door with a 1/3 HP AC Synchronous wear free motor driving a transmission assembly that is coupled with the remote self-learning iMotion® microprocessor programmable controller. The AC motor shall have a built-in protection circuit that interrupts current to the motor if the door is blocked open. The drive train shall have positive, constant engagement. Operator shall stop the door in the open position and shall stall against an internal adjustable end stop. The door shall remain in the full open position as required by ANSI Standard.

C. Spring Closing Operation: The operator shall close the door by spring energy. Closing speed shall be controlled by employing the motor as a dynamic break. Operator shall stop the door in the closed position and stall against an internal adjustable end stop. Closing spring shall be pre-loaded for positive closing action at a low material stress level. Door closing speed as required by ANSI Standard.

D. Manual Operation: Operator shall function as a manual door closer in the direction of swing with or without electric power.

E. Entrapment protection: Door forces and speeds generated during power opening and manual opening and spring closing shall conform to the requirements of ANSI Standard.

F. Floor Box: [Select Type: Surface Box or Flush Mount Box] Surface box shall be supplied with satin stainless steel cover and will accommodate threshold applications up to 1/2” (13) in profile height. Flush box shall be supplied with pan type cover for floor covering up to 3/4” (19) maximum. Note: a weep drain shall be provided by contractor to eliminate any fluids from building up inside the box

G. Door Pivots: [Select Type: Concealed Cast Iron Door Shoe for tempered glass, extruded, formed or solid custom doors weighting up to 1000 Lbs (454 KG) or Commercial Grade Door Pivots for slender bottom door rails or patch rail systems]. [Specify Pivot Type: Center Pivot with Breakout (only available with cast iron door shoe) or Without Breakout, Offset Pivot or Butt Hung]. Concealed cast iron door shoe shall be the iMotion TN 110 door shoe assembly encased with rubber sound isolators, securely fastened and concealed to the inside of the bottom door rail. A cast iron door shoe shall be splined to the operator drive spindle for maximum holding and strength. The door shoe shall provide positive control of door through entire swing. Commercial grade door pivots for doors with slender bottom door rails and/or patch fittings with shallow web depth. A commercial grade door pivot shall be splined to the operator drive spindle for maximum holding and strength. The door pivot shall provide positive control of door through entire swing.

H. Emergency Release: For center pivot in-swing door(s) requiring breakout, the door shall be equipped with panic device assembly to provide emergency egress. While the door is in the emergency release mode the door shall be prevented from power operation. Door shall be manually reset to resume power operation. Not more than 50 pounds at the lock stile shall be required for emergency use per ANSI Standard.

I. Mode of Operation: The illuminated segmented function control panel shall provide for auto diagnostics, system configuration and mode of operation.

1) OFF – Interior and Exterior activators are inhibited when the door is in the closed position, if present electric locking will be activated. Key switch input is enabled.

2) AUTOMATIC – Normal operation (open/time-out/close).

3) EXIT – One way traffic, ingress side activation and key switch are enabled, egress side activation shall be inhibited when door is in the fully closed position. This shall be done without the use of switches and magnets.

4) HOLD OPEN - The door(s) will open and stay open.

5) MANUAL OPERATION – Allows for the doors to be used manually without the use of sensors.

J. Controls: [Select, if applicable: Eagle motion sensor, OA-Edge2 T approach and swing side door mounted presence sensors, active and safety mats with molding, hardwire or wireless push plates, hand held transmitter, OA-Edge1 T approach and swing side door mounted presence sensors, battery back-up, I/O module, sequencing module, interlocking module, etc.]

K. Guide Rails: Per ANSI Standard

2.03 SELF-LEARNING iMotion® MICROPROCESSOR PROGRAMMABLE CONTROLLER:

A. iMotion® microprocessor control shall incorporate the following: The registration of absolute door closed position back to the controller shall be determined via a linear potentiometer. The motor encoder shall define door position without the use of door position magnets or mechanical switches.

B. The self-learning iMotion® microprocessor control shall utilize a teach-in program for the initial door set-up for both “Push and Pull” and “Automatic Door Operation” initiated through an automatic reference run. Door opening speed, door opening angle and hold open time (0-60s) shall be programmed to meet application requirements

C. Self-Learning iMotion® Microprocessor Control: The programmable controller shall provide for the following functions:

1. Mode of Operation: Power Operated Pedestrian Door or Low Energy Power Operated Door as defined by ANSI Standard A156.10 or A156.19.

2. Respond to activation controls such as hardwired push plates, wireless push plates, operate sensors and/or “Push or Pull” activation

3. Respond to floor, overhead or door mounted safety sensors - Programmable

4. Power open and hold - Programmable (smoke evacuation doors)

5. Auto-diagnostics for quick and simple troubleshooting

6. Integrated access code to inhibit unauthorized door adjustments

7. Electronic reversing for door obstruction in the opening and closing direction - Programmable

8. Reversing sensitivity adjustment - Programmable

9. Motor power boost close - Programmable

10. Motor hold close - Programmable

11. Adjustable opening and closing speeds - Programmable.

12. Adjustable opening angle – Programmable

13. Adjustable hold open time for door actuators (0-60s) - Programmable

14. Selectable (on/off) “Push and Pull” activation - Programmable

15. Manual door movement required for “Push and Pull” activation - Programmable

16. Adjustable latch check positioning - Programmable

17. Adjustable latch check speed - Programmable

18. Sequential operation (push to open/push to close) - Programmable

19. On-board 24VDC .75A max power supply output with overload protection for sensors and activators

20. On-board lock output power supply (24VDC 1A max.) for electric strike with (.2-4S) delay - Programmable

21. Two on-board outputs (24VDC) for door position status, alarm, etc. - Programmable

22. On-board input for key switch - remains enabled in off mode for access control integration

23. Four on-board inputs for safety sensors - Programmable

24. Self-configuring swing side door mounted safety sensors - no cut off switch or manual adjustment required

25. Four on-board inputs for activators, mode of operation, key switch - Programmable

26. Factory reset - Programmable

27. Built-in safety circuit with stall logic

28. Global power supply - Selectable 115-230 VAC 50-60 HZ

2.04 OPERATING CONDITIONS:

A. Climatic Conditions: System components shall operate between –30 and +130 degrees F (-34 and +54 degrees C) in all climatic conditions.

B. Equivalent Continuous Sound Level: Less than 70 DB

III. PART THREE EXECUTION

3.01 INSPECTION:

A. The door installer shall verify that the installation area is dry, clean and free of foreign matter. Shall verify the manufacturer’s details for accuracy to fit the wall assembly prior to fabrication. Report in writing to the Contractor any detrimental conditions to the proper functioning of the swinging door operator. Contractor shall correct conditions prior to any installation in accordance to the manufacturer’s recommendations.

3.02 INSTALLATION OF iMotion® TN 110 IN-FLOOR SWING DOOR OPERATOR:

A. Installation shall be by an installer, approved and trained by the manufacturer and in strict accordance with the manufacturer’s instructions.

B. Comply with the manufacturer’s recommendations and/or installation and operating manuals when installing the automatic swing door operator. Set all units plumb, level and true.

C. Provide all fasteners required for installation of the automatic door operator.

D. Adjustment and Cleaning: After repeated operation of the completed door installation, re-adjust operators and controls for optimum operating condition and safety. Clean all metal surfaces promptly after installation.

E. Explain and review the Daily Safety Check Procedure.

END OF SECTION 087 71 13

TORMAX USA Inc.

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