TECHNICAL MANUAL Operator And Unit Maintenance Manual ...
ARMY TM 9-6115-464-12 AIR FORCE TO-35C2-3-445-1
NAVY NAVFAC P-8-624-12
TECHNICAL MANUAL
Operator And Unit Maintenance Manual
GENERATOR SET, DIESEL ENGINE DRIVEN, TACTICAL
SKID MTD, 15 KW, 3 PHASE, 4 WIRE, 120/208 AND 240/416 VOLTS
DOD MODEL
MEP-004A MEP-103A MEP-113A
CLASS
UTILITY PRECISE PRECISE
HERTZ
50/60 50/60 400
NSN
6115-00-118-1241 6115-00-118-1245 6115-00-118-1244
INCLUDING OPTIONAL KITS
DOD MODEL
MEP-005-AWF MEP-005-AWE MEP-004-ALM MEP-005-AWM
MEP-015-ASK
NOMENCLATURE
NSN
WINTERIZATION KIT, FUEL BURNING WINTERIZATION KIT, ELECTRIC LOAD BANK KIT WHEEL MOUNTING KIT APPLICATIONS KIT ACOUSTIC SUPPRESSION KIT
6115-00463-9083 6115-00-463-9085 6115-00-291-9201 6115-00-463-9094 6115-01-096-9015 6115-01-233-8274
DISTRIBUTION STATEMENT A: Approved for public release; distribution Is unlimited
This manual supersedes TM 5-6115-464-12, 31 January 1975, including all changes.
HEADQUARTERS, DEPARTMENTS OF THE ARMY, AIR FORCE AND NAVY 30 July 1993
ARMY TM 9-6115-464-12 AIR FORCE TO 35C2-3-445-1
NAVY NAVFACP-8-624-12
CHANGE NO. 2
HEADQUARTERS, DEPARTMENTS OF THE ARMY, THE AIR FORCE, AND THE NAVY
WASHINGTON D.C., 31 MARCH 1997
OPERATOR AND UNIT MAINTENANCE MANUAL
GENERATOR SET, DIESEL ENGINE DRIVEN, TACTICAL SKID MTD, 15 KW, 3 PHASE, 4 WIRE, 120/208 AND 240/416 VOLTS
DOD MODELS
MEP-OO4A MEP-103A MEP-113A
CLASS
UTILITY PRECISE PRECISE
HERTZ
50/60 50/60 400
NSN
6115-00-118-1241 6115-00-118-1245 6115-00-118-1244
INCLUDING OPTIONAL KITS
DOD MODELS
NOMENCLATURE
NSN
MEP-005AWF MEP-005AWE MEP-004ALM MEP-005AWM
MEP-015ASK
WINTERIZATION KIT, FUEL BURNING WINTERIZATION KIT, ELECTRIC LOAD BANK KIT WHEEL MOUNTING KIT APPLICATIONS KIT ACOUSTIC SUPPRESSION KIT
6115-00-463-9083 6115-00-463-9065 6115-00-291-9201 6115-00-463-9094 6115-01-096-9015 6115-01-233-8274
DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited
TM 9-6115-464-12/T.O. 35C2-3-445-1/NAVFAC P-8-624-12, dated 30 July 1993, is changed as follows:
1. Remove and insert pages as indicated below. New or changed text material is indicated by a vertical bar in the margin. An illustration change is indicated by a miniature pointing hand.
Remove pages i through viii 1-1 and 1-2 A-1 and A-2 E-1 and E-2 FP-13/(FP-14 BLANK)
Insert pages i through ix/(x blank) 1-1 and 1-2 A-1 and A-2 E-1 and E-2 FP-13/(FP-14 BLANK)
2. Retain this sheet in front of manual for reference purposes.
ARMY TM 9-6115-464-12 AIR FORCE TO 35C2-3-445-1 NAVY NAVFAC P-8-624-12
C2
By Order of the Secretaries of the Army, Air Force, and Navy:
Official:
JOEL B. HUDSON Administrative Assistant to the
Secretary of the Army 03481
DENNIS J. REIMER General, United States Army
Chief of Staff
HENRY VICCELLIO, JR. General, USAF Commander, Air Force Materiel Command
RONALD R. FOGELMAN General, USAF Chief of Staff
J. E. BUFFINGTON Rear Admiral, CEC, US Navy Commander Navy Facilities Engineering Command
DISTRIBUTION: To be distributed in accordance with DA Form 12-25-E, block no. 6142, requirements for
TM 9-6115-464-12.
CHANGE NO. 1
ARMY TM 9-6115-464-12 AIR FORCE TO 35C2-3-445-1
NAVY NAVFAC P-8-624-12 C1
HEADQUARTERS DEPARTMENTS OF THE ARMY, THE AIR FORCE AND THE NAVY
WASHINGTON, D.C., 28 FEBRUARY 1995
OPERATOR AND UNIT MAINTENANCE MANUAL
Generator Set, Diesel Engine Driven, Tactical Skid Mounted, 15 kW, 3 Phase, 4 Wire, 120/208
and 240/416 Volts
DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited
TM 9-6115-464-12/TO 35C2-3-445-1/NAVFAC P-8-624-12, 30 July 1993, is changed as follows:
1. Remove and insert pages as indicated below. New or changed text material is indicated by a vertical bar in the margin. An illustration change is indicated by a miniature pointing hand.
Remove pages
FP-19/(FP-20 blank) FP-23/(FP-24 blank)
Insert pages
FP-19/(FP-20 blank) FP-23/FP-24 blank)
2. Retain this sheet in front of manual for reference purposes.
TM 9-6115-464-12 TO 35C2-3-445-1 NAVFAC P-8-624-12
C1
By Order of the Secretaries of the Army, Air Force, and Navy:
Official:
MILTON H. HAMILTON
MILTON H. HAMILTON Administrative Assistant to the
Secretary of the Army
08102
GORDON R. SULLIVAN General, United States Army
Chief of Staff
RONALD W. YATES General, USAF Commander Air Force Materiel Command
MERRILL A. McPEAK General, USAF Chief of Staff
DAVID E. BOTTORFF Rear Admiral, CEC, US Navy Commander Navy Facilities Engineering Command
DISTRIBUTION: To be distributed in accordance with DA Form 12-25-E, block no.6142, requirements for
TM 9-6115-464-12.
ARMY TM 9-6115-464-12 AIR FORCE TO 35C2-3-445-1
NAVY NAVFAC P-8-624-12
All specific cautions and warnings contained in this manual shall be strictly adhered to. Otherwise, severe injury, death and/or damage to the equipment may result.
HIGH VOLTAGE is produced when this generator set is in operation.
DEATH or severe burns may result if personnel fail to observe safety precautions. Do not operate this generator set until the ground terminal stud has been connected to a suitable ground. Disconnect the battery ground cable before removing and installing components on the engine or in the electrical control panel system. Do not attempt to service or otherwise make any adjustments, connections or reconnections of wires or cables until generator set is shut-down and completely de-energized.
DANGEROUS GASES Batteries generate explosive gas during charging; therefore, utilize extreme caution, do not smoke, or use open flame in vicinity when servicing batteries. Use only Slave Receptacle (SR1) when extra cranking power is required, as incorrect method of slaving could cause arcing at battery terminals. Exhaust discharge contains noxious and deadly fumes. Do not operate generator sets in endosed areas unless exhaust discharge is properly vented to the outside. When filling fuel tank, maintain metal-to-metal contact between filler nozzle and fuel tank. Do not smoke or use an open flame in the vicinity. Use extreme care, should a selenium rectifier malfunction, to avoid inhalation of poisonous fumes.
LIQUIDS UNDER PRESSURE are generated as a result of the generator set. Do not expose any part of the body to a high pressure leak in the fuel or hydraulic system of the generator set. Relieve pressure from radiator before removing radiator cap.
NOISE operating level of this generator can cause hearing damage. Ear protectors, as recommended by the medical or safety officer, must be worn when working near this set.
DAMAGE to the equipment may result if personnel fail to observe the cautions contained in this manual. If generator set is shut down by the operation of a safety device, do not attempt to operate the unit until the cause has been determined and eliminated.
HEAT If acoustic suppression kit is installed, do not allow personnel to open or close exhaust discharge door when unit is hot. Serious burns or personnel injury may result.
a
ARMY TM 9-6115-464-12 AIR FORCE TO 35C2-3-445-1 NAVY NAVFAC P-8-624-12
Hot refueling of generators while they are operating poses a safety hazard and should not be attempted. Hot engine surfaces and sparks produced from the engine and generator circuitry are possible sources of ignition. Severe Injury, death to personnel and/or damage to the equipment may result.
ROTATING PARTS Severe injury may result from contact with moving or rotating components such as fan blades, pulleys, and belts. Do not attempt to service or make any adjustments in the vicinity of such components while generator set is in operation. Do not operate without all guards in place.
b
ARMY TM 9-6115-464-12 AIR FORCE TO 35C2-3-445-1 NAVY NAVFAC P-8-624-12
TECHNICAL MANUAL OPERATOR AND UNIT MAINTENANCE MANUAL GENERATOR SET, DIESEL ENGINE DRIVEN, TACTICAL SKID MTD, 15 KW, 3 PHASE, 4 WIRE, 120/208 AND 240/416 VOLTS
DOD MODELS
MEP-OO4A MEP-103A MEP-113A
CLASS
UTILITY PRECISE PRECISE
HERTZ
50/60 50/60 400
NSN
6115-00-118-1241 6115-00-118-1245 6115-00-118-1244
DOD MODELS
MEP-005AWF MEP-005AWE MEP-004ALM MEP-005AWM
MEP-015ASK
INCLUDING OPTIONAL KITS
NOMENCLATURE
WINTERIZATION KIT, FUEL BURNING WINTERIZATION KIT, ELECTRIC LOAD BANK KIT WHEEL MOUNTING KIT APPLICATIONS KIT ACOUSTIC SUPPRESSION KIT
NSN
6115-00-463-9083 6115-00-463-9085 6115-00-291-9201 6115-00-463-9094 6115-01-096-9015 6115-01-233-8274
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS
You can help improve this manual. If you find any mistakes or if you know of a way to improve the procedures, please let us know. Mail your letter or DA Form 2028 (Recommended Changes to Publications and Blank Forms), or DA Form 2028-2 located in the back of this manual directly to: Commander, US Army Aviation and Troop Command, ATTN: AMSAT-I-MP, 4300 Goodfellow Blvd., St. Louis, MO 63120-1798. A reply will be furnished directly to you.
For AIR FORCE, Submit AFTO Form 22 directly to: COMMANDER, SACRAMENTO AIR LOGISTICS CENTER, Al-TN: TILBA MCCLELLAN AFB, CA 956-5990.
For Navy, mail comments to the Commander, Naval Construction Battalion Center, ATTN: Code 157411, Bldg. 1443, Port Hueneme, CA 93043-5000.
DISTRIBUTION STATEMENT A. Approved for public release, distribution is unlimited.
Change 2
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