MACHINE AND EQUIPMENT STATUS OF CALENDER 3



MACHINE AND EQUIPMENT STATUS OF CALENDER

I. AUTO WEIGHING SYSTEM

1. PVC Resin Day Tank

1 unit, 6.4 m3 capacity, cylindrical with cone-rectangular bottom;

1800 mm Ø x 2000 mm L x 3 mm thick, whereas length measured from floor of the third level up to its rim and not including the cone-rectangular bottom under the third level

1.a.) Screw Conveyor

1 unit, 150 mm Ø x 1450 mm length

welded stainless steel plate construction

1.a.1) Motor for screw conveyor

1 unit, ASEA, 0.75 KW, 380 VY, 3 phase, 50 hz, 1410 rpm, flange mounted

1.b.) Dust Collector, filter bag type,

1 unit, welded steel plate construction

2. DOP Day Tank

2 units, 1.63 m3 capacity each, cylindrical with conical bottom

200 mm Ø x 1260 m length x 3 mm thick

welded stainless steel plate construction

2.a.) Solenoid valve

3. PVC and CaCO3 Resin Hopper Scale

1 unit, 120 kgs capacity, z-load cell type

4. CaCO3 Day Tank

1 unit, 2.47 m3 capacity, cylindrical with conical bottom,

1500 mm Ø x 1400 mm length x 3 mm thick

welded stainless construction

4.a.) Screw Conveyor

1 unit, 150 mm Ø x 1450 mm length

welded stainless steel plate construction

4.a.1) Motor for screw conveyor

1 unit, TOSHIBA Gear Motor, 0.75 kW output,

Motor rpm: 1800 rpm, Output rpm: 50 rpm

5. DOP Hopper Scale

1 unit, 80 kg. per batch at full load cell, cylindrical with conical bottom

570 mm Ø x 365 mm length x 3 mm thick

6. Control and Operating Panel

1 set, located at Banbury mixer operating panel

II. BLENDING AND MIXING

1. Henschel Mixer

300 liters tank, 210 liters working capacity;

Chinese nameplate

1.a.) Henschel Mixer Motor

No nameplate

2. Banbury Mixer

76 liters net chamber volume, drop door type

Forward Machinery

2.a.) Gear Reducer

Hansen, input 720 rpm/150 kW, Ratio 15.758, service factor 2.51

Sumitomo Heavy Industries Ltd., foot mounted, SN P-8-61 564

2.b.) Induction motor,

TECO, 440V, 10P, 3 phase, 60 hz, 710 rpm, 150 kW

2.c.) Lubrication and Pneumatic system

1 Motor has no nameplate.

1 Inversys Brook Crompton Motor with vane pump

5.5 HP, 3 phase, 220/440V, 16/8A, 1165 rpm, 60 hz

1 TECO induction motor

1 HP, 220/440V, 60 hz, 1130 rpm, 36/18A

3. Mixing Mill

26”Ø x 84” length (both rolls)

Bored, cast iron rolls, bearing type

Roll speed: front 20.6 rpm, rear 24.8 rpm With Lubrication System

3.a.) IHI Gear Reducer

Ratio 36.2198, Input 150 kW / 900 rpm, size SH-3 p4125, SN W227214

3.b.) Toshiba Motor, induction motor

150 kW, 440V, 60 hz, 260 A, 3 phase, 880 rpm, foot mounted, SN 80696518

with Band Brake

3.c.) Side trim puller

220 mm Ø x 220 mm length; 150 mm Ø x 220 mm length

3.d.) Side Trim Puller Motor

World Energy 1.5 kW, 4P, 200/220V, 50/60 hz, 1420/1730 rpm, foot mounted

4. Warming Mill

24” Ø 72” length, bored rolls, bushing type, chilled cast iron,

Roll speed: front 21.6 rpm, rear 24.4 rpm

4.a.) Hansen Patent Gear Reducer

RDH-31-AN-32-5 Model, S.F. 2.23; Ratio 36.8, input 84 kW / 900 rpm, SN P 752952

With Lubricating System

4.b.) TATUNG Motor

119 kW, 440V, 60 hz, 3 phase, 193A, 879 rpm, foot mounted, SN 7264213

with Band Brake

III. STRAINING

1. Strainer

GH-10, 254 mm Ø barrel and screw cast iron with chromium plating,

welded steel plate, with inner surface, 1500-2000 kg/hr

1.a.) Hansen Patent Gear Reducer

Model RD631-ANC-35.5, Ratio 1:35.547, input 1750 rpm, S.F. 2.33, SN 753443

1.b.) Strainer Motor

ABB Drives 150 kW, 480V, 336A, 1750 rpm

1.c.) Lubrication system

CHANGHUA CHENYING

1.c.1.) TECO Induction Motor

½ HP, 60 hz, 4P, 220/440V, 1.9/0.95A

1.d.) Rotary Head Hydraulic Motor

TECO, 1/2HP, 220/440V, 14/7A, 60 hz

IV. CONVEYING

1. Belt Conveyor ( From BM to MM)

2 ply rubber belt on steel rollers and frame

700 mm width x 10,500 mm length

1.a.) Gear Motor

No nameplate available, flange mounted

2. Belt Conveyor (MM to WM)

Resin impregnated woven polyester on steel rollers and frame,

350 mm width x 7,500 mm length

2.a.) Gear Motor

Not Available

Specification:

1 HP

3. Belt Conveyor (WM to Strainer)

Resin impregnated woven polyester belt on steel rollers and frame

250 mm width x 8,500 mm length

3.a.) Fuji Electric Motor

1 HP, 60 hz, 1720 rpm, flange mounted

4. Belt Conveyor (Swing conveyor, Strainer to Calender Rolls)

Resin impregnated woven polyester belt on steel rollers and frame,

250 mm width x 10,300 mm length

4.a.) TECO Gear Motor

1 HP, 1700 rpm, 3.4/1.7A, 220/440V, 60 hz, 3 phase TEFC, flange mounted

4.b.) Swing Conveyor Motor

No nameplate

V. FORMING

1. Calender Main Frame, Rolls and Drive

Cast Iron frame, chilled cast iron rolls Nippon Roll Mfg., Japan

1.a.) CR1 – 610 mm Ø x 2300 mm roll body length,

bored and steam heated

1.b.) CR2 – 610 mm Ø x 2300 mm roll body length,

bored and hot water heated

1.c.) CR3 – 610 mm Ø x 2300 mm roll body length,

drilled and hot water heated

1.d.) Main ABB DC Motor

428V, 174 kW, 1380 rpm, foot mounted, SN 7800 643/1990

1.e.) CR4 – 610 mm Ø x 2300 mm roll body length,

drilled and hot water heated

1.f.) Section Drive TECO DC Motor

37.3 kW, 440V/9.5A, 153V/7.2A, foot mounted SN 6376101

1.g.) Waste winder

TECO Motor

1 HP, 220/440V, 35/17A, 60 hz, 1720 rpm

VI. ACCESSORIES

1. Roll Gap Adjustment

6 sets, open 80 mm maximum, 2.25 mm/min

2. Roll Crossing Adjustment

23.17 mm – maximum offset;

2.a.) Naichi Reduction Gear

0.4 kW, Ratio 1:53.75

2.b.) Yaskawa Motor

0.4 kW, 440V, 97 A, 60 hz, flange mounted

3. Stock Guide Device

2 sets, 600 mm to 1,800 mm, 192 mm/min

3.a.) Naichi Reduction Gear

0.4 kW, ratio 1:53.75

Model PB-25-54-0, 4-316-2B

3.b.) Yaskawa Electric Motor

1.5 kW, 440V, 3A, 60 hz, 1740 rpm, flange mounted

4. Calender roll bearing lubrication pump

5 kg/cm2, 2A, foot mounted

5. Lubrication return pumps

2 units trochoid pump, Model TOP-220HB

5.a.) Lubrication return pump motor

2 units, No nameplates

5.a.) Yaskawa Electric Motor

0.75 kW, 440V, 1.84A, 3 phase, 1150 rpm

6. Gear Lubrication Pump

1 set Trochoid Model TOP-340HL

6.a.) Motor No nameplate

7. Take-off Rolls

3 units, 160 mm Ø x 2280 mm body length,

chilled cast iron construction

7.a.) ABB Motor

5.1 kW, 254V/25.8A, 110V/3.77A, 1740 rpm, foot mounted SN 1122 13864

8. Rubber Roll Drive Motor

ABB Motor

5.1 kW, 254V/25.8A, 110V/3.77A, 1740 rpm, foot mounted

RUBBER ROLL NOT INCLUDED

VII. ANNEALING AND COOLING

1. Guide Rolls

4 rolls, 162 mm Ø x 2290 mm body length,

hard chromium plating with super finish

2. Cooling Drums

7 rolls, welded steel with hard chromium plating

656 mm Ø x 2290 mm body length

2.a.) Radio Energy Motor

8.5 kW, 24 A, 220/440V, 1750 rpm DC, foot mounted

VIII. WINDING

1. Surface Winder

4 rolls, SW1 roll covered with rubber 20T JIS 35º,

SW1-SW4, 310 mm Ø x 2290 mm body length with hard chromium plated

1.a.) Surface Winder

Motor not available

Motor Specifications:

5.5 kW, 1750 rpm, 2P, 220V, 30.5A

IX. ON SITE UTILITIES

1. Hot Water Unit

1 set, 3 units

1 out of 3 units only, NIKKISO non-seal pumps, Model HT22C-B2,

260 liters minimum capacity, 45 m head

1.1.) Motor pump

Hitachi, nameplate not legible

2. Hot Oil Unit for TOR

One unit steam and electrical heated with oil circulation pump

2.1.) TECO Motor

5.5 kW, 220/440V, 60hz, 19A/9.5A, 3470 rpm, foot mounted

3. Cooling Water Centrifugal Pumps

2 units, Southern Cross Centrifugal Volute Casing; SN 15F98A15, SN 66986

3.1.) Motor

CHONGQING

3.2 .) Brook Crompton Motor

30 HP, 440V, 60hz, 3 phase, 1740, TEFC, foot mounted, SN BE500578

4. Air Washer, Ventilation and Cooling System

1 set, 12,000 cfm @ 3” SP centrifugal blower

4.1.) TECO Motor

22.5 kW, 220V/440V, 60 hz, 3 phase, TEFC

5. Exhauster and Fume Scrubber System

1 set, 12,000 cfm @ 3” SP centrifugal blower

5.1.) Motor

No nameplate

6. Emboss Roll Nachi Hydraulic Unit

Mfg. No. N-7580

6.1.) Nachi Vane pump

Model V-1A-5-11 Mfg. No. 672

6.2.) Toshiba Motor

1.5 kW, 440V, 60 hz, 3 phase, 1140 rpm,

TEFC, foot mounted SN 74150928

7. TOR Daikin Hydraulic Unit

75 kg/cm2

7.1.) Daikin Kogyo Vane pump model DVS V.20

7.2.) TECO Motor AEEC 3.7 kW, 220V, 60 hz, 3 phase, 1150 rpm, TEFC,

Foot Mounted SN 276077052

8. Interlockings

The section and main drives are provided with electrical safety interlocks such that when any of the drives stops it will immediately stop the other drives.

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