DIVISION 11 - EQUIPMENT - Kasco Marine
DIVISION 46 – WATER AND WASTEWATER EQUIPMENT SECTION 41 – FLOATING MECHANICAL MIXERSseq level0 \h \r0 seq level1 \h \r0 seq level2 \h \r0 seq level3 \h \r0 seq level4 \h \r0 seq level5 \h \r0 seq level6 \h \r0 seq level7 \h \r0 GENERALSummarySection includes furnishing and the installation of the following equipment:Water circulator/mixer.REFERENCES Reference Standards:1.ETL – Edison Testing Laboratories (Intertek).2.UL – Underwriters Laboratory.3.CSA – Canadian Standards Association.4.NEC – National Electrical Code.5. NEMA – National Electrical Manufacturer’s Association.seq level2 \h \r0 SUBMITTALSShop Drawings and Product Data: Submit detailed specifications, drawings, unit anchorage details, thrust results, and data covering all materials, parts, devices, equipment, and other accessories forming part of the equipment for the complete operational system. Mark each submittal to show which products and options are applicable to the project. Include the following information, as applicable:Manufacturer catalog cut sheets.Installation, start-up, operation, and maintenance manuals/instructions from the equipment manufacturer.Notation of coordination requirements.Availability and delivery time information.Manufacturer’s Instructions: Furnish manufacturer’s printed instruction for delivery, handling, storage, assembly, installation, start-up, wiring diagrams, and factory-recommended maintenance schedule, as appropriate. Operations and Maintenance Data: Submit data on all parts, devices, equipment, and other accessories furnished forming the complete operational system. quality assurance5334000723900Rev 07/2019020000Rev 07/2019The equipment manufacturer must have at least 50 continuous years’ experience in the design, application and manufacture of mechanical agitation, mixing, and aerator assemblies of similar size and capacity. All material and equipment shall be new and of the highest quality.Manufacture must have a dedicated engineering team including design, mechanical, quality, and electrical qualifications. Manufacturer must have documented quality requirements and procedures which include component sampling and testing, build instructions, Hi Pot and pressure decay testing, as well as bench rotation verification.Manufacturer must have dedicated service and repair department in house.Manufacturer must have dedicated customer service team with at least 4 employees.Circulators, complete with motor, power cable, anchoring lines, float or mount, and optional control panel shall be furnished by the circulator manufacturer to ensure compatibility and integrity of the individual components and provide the specified warranty for all components.In order to assure uniform quality, ease of maintenance, and minimal parts storage, it is the intent of these specifications that all circulator assemblies and accessories called for under this section shall be supplied by a single manufacturer or authorized sales representative. The authorized sales representative shall, in addition to the Contractor, assume the responsibility for proper installation and functioning of the equipment if contracted for the installation and maintenance of the aerators. factory testingEach circulator shall be tested and pass a Hi Pot test, pressure decay test, and direction of rotation check prior to shipment.1.06THIRD PARTY TESTINGA.Circulators shall be third party tested by an accredited testing facility such as ETL, ETL-C, CSA, or UL, as a complete package assembly. Individual component testing only is not allowed.1.07DELIVERY, STORAGE, AND HANDLINGA.Delivered materials shall be stockpiled and stored at locations approved by the Owner until required for installation. Materials shall be stored in accordance with manufacturer’s instructions.Contractor shall inspect materials upon delivery for loss or damage in transit. Contractor shall be responsible for the replacement of damaged materials. All damaged materials shall be removed from the Site.C.Delivery and start-up shall be supplied by a factory trained and authorized equipment distributor representative.Productsacceptable ManufacturerApproved Manufacturers:Kasco Marine, Inc. of Prescott, Wisconsin (Contact factory at 715-262-4488).Or be a pre-approved equivalent by the Engineer. To offer equipment as a pre-approved equivalent, a written application from the alternative supplier shall be submitted to the Engineer a minimum of TEN (10) days prior to the scheduled bid opening. Provide a list of at least five (5) installations of the proposed equipment in a similar application for review by the Engineer. The list shall include the contact name and phone number for each installation. Alternates must meet or exceed the oxygen transfer.2.02 PERFORMANCEA.Circulator units shall be designed for the following operating, performance, and design requirements:QuantityModel NumberHorsepowerVoltage/Phase/FrequencyPower Cord LengthOptional Control PanelMount Option2.03GENERAL A.Each circulator unit shall be complete with a close-coupled, high-efficiency, submersible electric motor.B.Each circulator shall be saltwater compatible and shall be protected by a sacrificial zinc anode installed on the 316 series stainless steel motor shaft. Provide each circulator complete with all accessories, optional controls, and appurtenances, as required, for a complete operational system. D.The power source for the circulator shall be 120VAC or 208/240VAC single phase or 240VAC or 460VAC 3 phase (3 phase only available in 2HP) grid power to allow the unit to operate continuously, (24 hours per day, 7 days per week, 365 days per year), where necessary.2.04CONSTRUCTIONA.Stainless Steel Construction. Metallic parts of the aerator shall be constructed of Series 300 stainless steel. B.The non-metallic propeller shall be protected by a cage or ring. C.The motor housing shall be 300 Series stainless steel and oil-filled with a non-detergent, low weight, turbine oil (optional food grade mineral oil available). The motor top shall be sealed with an O-ring and the shaft area shall be sealed with a two piece, carbon-ceramic seal. All fasteners exposed to the pumped liquids shall be Series 300 stainless steel. D.The pump and motor shall be designed so that they will operate in a fully-submerged condition in the water. Each motor shall be capable of and rated for continuous operation duty without exceeding temperature rise limits for the motor insulation system. Unit shall be designed to withstand 20 psi external pressure.E.A thermal overload shall be attached to the motor winding and shall stop the motor if motor winding temperature reaches 140 degrees C (applies only to single phase motors). Thermal overload shall reset automatically when motor cools.F. Stainless steel motor top upgrade shall be offered and include a double o-ring seal and both internal and external, two-piece, carbon-ceramic mechanical seals.2.05FEATURESEach circulator system shall consist of the following components regardless of the power source selected:A.Circulator:1.The circulator(s) shall push water horizontally to create mixing in the body of water. The circulator units provided under this section shall be suitable for the following service conditions:a.Maximum liquid temperature: 90 degrees F.2.Motors shall be 1750 RPM, single speed, oil cooled, Class B insulated, continuous duty rated, with built-in thermal overload protection.3.Propellers shall be custom, non-metallic, and designed to maximize the unit’s water moving performance and operate through considerable aquatic vegetation without increasing the amp draw.4.Circulators shall be self-contained units that float on the surface and are moored with a maximum of three (3) anchoring lines or attached by rigid mounts to a pier, pipe, or bulk head.5.Units shall be easily installed and maintained by one or two persons.6.Provide power cords with flex sleeve cord protectors and mooring lines suitable for the intended application.B. Horizontal Float (optional):1. Float shall be molded thermoplastic and sufficient to hold the unit weight, including thrust while operating.2.Float shall have 300 series stainless steel bracketing and hardware. Bracketing shall allow for 5 angling positions.3.Float shall include three, 50’ mooring lines.C.Universal Dock Mount (optional):1.UDM shall be made of 300 series stainless steel bracketing and hardware for the underwater components that attach to the circulator motor.2. UDM shall allow for 5 angling positions.3. UDM shall allow for up to a 10’ long, 1” O.D. galvanized or stainless steel pipe which is supplied by the customer.4. UDM shall have stainless steel out-of-water parts that allow for mounting to a dock, pier, piling, bulk head, or similar.D.Industrial Dock Mount (optional):1.IDM shall be made of 300 series stainless steel bracketing and hardware for the underwater components that attach to the circulator motor.2. IDM shall allow for 5 angling positions.3. IDM shall allow for up to a 10’ long, up to 1.5” O.D. galvanized or stainless steel pipe which is supplied by the customer.4. IDM shall have stainless steel out-of-water parts that allow for mounting to a dock, pier, piling, bulk head, or similar.E.Underwater Power Cable:1.The power cable shall be UL, CSA, and NEC approved underwater rated, 3 conductor (4 conductor for 3 phase) cable with open wires for hard wiring (120V single phase shall have 5-15 molded plug)2.The power cable shall be available in either 50, 100, 150, or 200 feet cord lengths for 120V units and up to 500 feet cord lengths for 208-240V units, as well as 3 phase. 3.An underwater approved, potted, O-ring sealed quick disconnect shall be available on all cables with 12 gauge or larger cables approximately 30 inches from the motor housing. The quick disconnect shall be a UL and CSA recognized and IP68 rated connector.F.Control Panel: (Optional)Each 120VAC or 208/240VAC or 240VAC or 460VAC 3 phase control panel shall be built to the following specifications: 1.Each circulator shall be provided with a control panel capable of disconnecting power to the circulator unit(s).2.Enclosure shall include a pad-lockable enclosure door.3.Control panel shall be UL Listed per UL 508 standard.4.Include a Class A human rated 5ma trip level GFCI/GFCB (30ma for 460V, 3 phase).5.Circuit breaker sized per control panel model requirements.6.Include a 24-hour built-in mechanical timer. 7.Enclosure shall be UL type rated 3R and NEMA 3R rated.8.Matching warranty to unit selected.9.Enclosure shall be provided with integral mounting tabs. Enclosure door shall have integral sealing gasket.10.Power source required shall be supplied by others.ExecutionEXAMINATION AND PREPARATIONContractor shall inspect all equipment immediately upon receipt.The equipment shall not be installed, if damaged, until repairs have been made in accordance with the manufacturer’s written instructions.INSTALLATIONContractor shall furnish the unit(s) and install per manufacturer’s recommendations. Coordinate work with the Electrical Contractor for all wiring and controls work to make a complete and operational system. Installation, start-up, and on-site water testing of all equipment shall be per the manufacturer's recommendations. Contractor shall: Ensure proper machine spatial placement in the reservoir.Ensure proper intake depth setting.3.Circulator system shall be installed complete with all necessary connections. Coordinate locations of each circulator with Owner and Engineer prior to installation.The circulator system shall be installed in accordance with manufacturer’s procedures, unless otherwise approved in writing from the manufacturer.Systems shall be installed complete with all necessary floats, mounts, mooring, cords, cables, controllers, and anchors for the intended application.Contractor shall be responsible for providing and installing a complete and functional system.3.03FIELD SERVICEA.Contractor (or a representative of the manufacturer) shall check and inspect the circulator unit(s) after installation, place the circulator unit(s) in operation, and make necessary adjustments. B.The circulator unit manufacturer (or their representative) shall instruct designated Owner personnel in the safe and proper operation of the circulator system. This training shall reference the operations manual provided and demonstrate proper function of the equipment.3.04SPARE PARTSA.Contractor shall provide spare parts as recommended or supplied with this circulator assembly by the equipment manufacturer.3.05warranty requirementsA.Warranty: A written manufacturer's warranty shall be provided for the equipment specified in this Section. The Product shall be warranted to be substantially free from defects in material and workmanship for: two (2) years for 1 Hp and smaller circulators (three (3) years for 2 Hp and larger circulators), from the date of delivery. This equipment warranty shall be directly from the manufacturer of the equipment to the Owner. Such warranty shall cover all defects or failures of materials or workmanship that occur as the result of normal operation and service. Optional Extended warranties up to 5 total years shall be available on 2HP and larger units.END OF SECTION ................
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