Aluminum and Stainless Steel Pipe & Fittings Catalog

Aluminum and Stainless Steel

Pipe & Fittings Catalog

Aluminum and Stainless Steel

Table of Contents

General Information

Atlas Copco . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Aluminum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Aluminum Piping

Aluminum Pipes for Air (5.7m / 18.7 ft). . . . . . . . . . . . . 8 Aluminum Pipes for Inert Gases . . . . . . . . . . . . . . . . . . . 8 Aluminum Pipes for Air (2.85m / 9.35 ft.) . . . . . . . . . . 8 S-bends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Clip, Brackets and Support . . . . . . . . . . . . . . . . . . . . . . . 9 Threaded Rod Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Fittings

Equal Unions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Reducing Unions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Elbows 90? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Elbow 45?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Equal Tee. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Reducing Tee. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Threaded Reducing Tee NPT. . . . . . . . . . . . . . . . . . . . . . 13 Pipe End Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 End Caps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 AIRnet Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Lock Out/Tag Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Butterfly Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Flanges and Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Quickdrop Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 NPT Thread Connectors . . . . . . . . . . . . . . . . . . . . . . . . . 17 Spare Nuts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Adapter Union. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Reduction Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 O-Rings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Hex Nipples and NPT Connectors. . . . . . . . . . . . . . . . . 19 Wall Mounted Manifolds. . . . . . . . . . . . . . . . . . . . . . . . 19

Accessories

Flexible Hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Demo Boxes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Connectivity Strips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Hanging Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Screw Beam Clamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Threaded Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Tools

AIRnet Spanner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Torque Wrench. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Pipe Marker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Aluminum Pipe Cutter. . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Electric Pipe Cutter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Aluminum Pipe De-burrer . . . . . . . . . . . . . . . . . . . . . . . 23 Hole De-burrer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Drill Bits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Drill Bits Holder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 L Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Slide Fluid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Complete Toolbox. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Point of Use

Hose Reels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Automatic Condensate Drains. . . . . . . . . . . . . . . . . . . . 25 Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Filter-Regulator-Lubricator. . . . . . . . . . . . . . . . . . . . . . . . 26 Replacement Filter Insert. . . . . . . . . . . . . . . . . . . . . . . . 26 Spiral Hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Quick Connect Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Safety Coupler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

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Design Requirement

Properly Designed System . . . . . . . . . . . . . . . . . . . . . . 28 Pre-Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Evaluating Pressure Drop. . . . . . . . . . . . . . . . . . . . . . . . 30 Network Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 31 Designing Your System . . . . . . . . . . . . . . . . . . . . . . . . . 32

Aluminum Installation

Installation Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-49 Pre-Quote Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Commissioning Report. . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Stainless Steel Pipe

Piping 304L (5.7m / 18.7 ft). . . . . . . . . . . . . . . . . . . . . . 53 Piping 316L (5.7m / 18.7 ft). . . . . . . . . . . . . . . . . . . . . . 53

Stainless Steel Fittings

Saddle Clamp Quickdrop. . . . . . . . . . . . . . . . . . . . . . . . . 53 S-bend. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Elbows 45? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Elbow 90?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Equal Tee. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Reducing Tee. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Threaded Reducing Tee NPT . . . . . . . . . . . . . . . . . . . . . 55 Equal Unions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Threaded Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 End Caps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Wall Mount Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Reducers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Adapters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Compensators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Stainless Steel Accessories

Pipe Clip UNC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 O-Ring Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Gasket for Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Stainless Steel Tools

Press Tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Tool Jaw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 De-burring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Marker Gauge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Stainless Steel Installation

Installation Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . 62-73 Pre-Quote Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Commissioning Report. . . . . . . . . . . . . . . . . . . . . . . . . . 75 Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

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Atlas Copco

General Information

Atlas Copco in the United States

Our products help customers to achieve sustainable productivity in a wide range of markets, including general engineering, manufacturing and process industries, construction, automotive, electronics, oil and gas, and much more. Atlas Copco in the United States handles the sales and service of industrial gas and air compressors, dryers and filters, compressor parts and service, and vacuum pumps; construction and demolition tools including mobile compressors, pumps, light towers and generators and handheld tools; industrial electric, pneumatic, cordless transducerized assembly tools, alongside an extensive range of pneumatic grinders, sanders, drills, and chipping hammers and riveting systems. Atlas Copco customers are supported by a nationwide sales, distribution, and service network, to ensure that products are running at maximum efficiency and minimum downtime at our customers' sites. The Atlas Copco Group is a world-leading provider of sustainable productivity solutions. The Group serves customers in more than 180 countries with 2 products and services focused on productivity, energy efficiency, safety and ergonomics.

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AlumPRiOnuDmUCT INFORMATION

General Information AIRnet is a reusable aluminum piping system designed in line with EN 13480-3 to deliver a fast, easy, and reliable distribution network for Compressed Air, Nitrogen, and Vacuum.

PIPES 20 (?") - 25 (1") - 40 (1 ?") - 50 (2") - 63 (2 ?") - 80 (3") - 100 (4") - 158 (6") MM

APPLICATIONS ADDITIONAL GASSES MATERIAL

SAFETY FACTOR

Compressed Air and Vacuum Nitrogen, Helium, Argon, Neon, Xenon and Krypton Extruded aluminum alloy EN AW-6060 T6 (similar to alloy 6063T5)

4 for all diameters (burst pressure)

EN STANDARD

EN 755-2 (ASTM B241) (Calculated according to ASME B31.1)

WORKING PRESSURE WORKING TEMPERATURE VACUUM LEVEL DEWPOINT OUTSIDE TREATMENT INSIDE TREATMENT COLORS

Max 16 bar(g) (Max 232 psig) -20?C to 80?C (-4?F to 176?F) 13 mbar(a) (0.189 psia) Lowest allowable pressure dewpoint is -70?C (-94?F) Polyester powder paint (QUALICOAT certified) Chrome free conversion treatment Blue RAL 5012, Green RAL 6018 and Gray RAL 7000 (*by Special Order)

FITTINGS 20 (?") - 25 (1") - 40 (1 ?") - 50 (2") MM (PF SERIES)

CONNECTION MATERIALS

SEAL FITTINGS

Push to fit technology

Engineered polymer PA6 - GF30 fiberglass reinforcement Aluminum high pressure die casting EN AC-46100 (Similar to A03830) Wrought aluminum alloy EN AW-6026 (Similar to alloy 6082)

NBR 70 Sh A (PTFE coating on pipe seal)

EN STANDARD

EN 1706 (ASTM B85) EN 755-2 (ASTM B221)

FITTINGS 63 (2 ?") - 80 (3") MM (BLACK SERIES)

CONNECTION

Torque to grip technology

EN STANDARD

MATERIALS

Aluminum high pressure die casting EN AC-46100 (Similar to A03830) Aluminum permanent mold casting EN AC-43100 (Similar to A13600) Wrought aluminum alloy EN AW-6026 (Similar to alloy 6082)

EN 1706 (ASTM B85) EN 1706 (ASTM B85) EN 755-2 (ASTM B221)

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SEAL FITTINGS

NBR 70 Sh A

FITTINGS 100 (4") - 158 (6") MM

CONNECTION MATERIALS

Bolt clamp technology

Aluminum permanent mold casting EN AC-43100 (Similar to A13600) Stainless Steel EN 1.4301 (Similar to alloy 304)

SEAL FITTINGS

NBR 70 Sh A

EN STANDARD

EN 1706 (ESTM B85) EN 10088-2 (AISI 304)

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