XSeries Flow Computer Manual

[Pages:168]2100726-001 (AF)

TOTALFLOW?

XSeries Flow Computer User's Manual

Copyright Notice

?2002, 2003, 2004 by ABB ,Inc., Totalflow Products, Bartlesville, Oklahoma 74005, U.S.A. All rights reserved.

This publication is for information only. The contents are subject to change without notice and should not be construed as a commitment, representation, warranty, or guarantee of any method, product, or device by Totalflow.

Inquiries regarding this manual should be addressed to ABB, Inc., Totalflow Products, Technical Communications, 7051 Industrial Blvd., Bartlesville, Oklahoma 74006, U.S.A.

Table of Contents

Introduction ................................................................................................................. ix

About the Manual ......................................................................................................................... ix Key Symbols ................................................................................................................................. x Getting Help .................................................................................................................................. x Safety Practices and Precautions ................................................................................................. x

Chapter 1 System Description .................................................................................1-1

Overview ....................................................................................................................................1-1 XFC General Specifications .......................................................................................................1-3 XFC-195 Board ..........................................................................................................................1-4 Analog Measurement Unit (AMU) or IMV Specifications ...........................................................1-5 XFC Flow Computer Hardware ................................................................................................1-14 Functions of the XFC ...............................................................................................................1-15 On-board Input/Output (XFC-195 Board).................................................................................1-17 Communication Ports...............................................................................................................1-17 Digital Input ..............................................................................................................................1-18 Digital Output ...........................................................................................................................1-19 Analog Input .............................................................................................................................1-20 Log Period Records .................................................................................................................1-21 Display Function.......................................................................................................................1-22 Sleep Mode ..............................................................................................................................1-22 Status and Alarm Conditions....................................................................................................1-23

Chapter 2 Installation ...............................................................................................2-1

Overview ....................................................................................................................................2-1 Unpacking & Inspection .............................................................................................................2-2 Meter Run Installation Overview ................................................................................................2-2 Pipe Mount Installation...............................................................................................................2-6 Wall Mount Installation .............................................................................................................2-15 Direct Mount Installation for Gas Orifice ..................................................................................2-22 Manifold Input Lines .................................................................................................................2-26 Direct Mount Installation for Pulse Meter .................................................................................2-27 Static Pressure Input Line ........................................................................................................2-31 RTD Probe Installation .............................................................................................................2-32

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Battery Pack Installation .......................................................................................................... 2-35 Solar Panel Installation ............................................................................................................ 2-36 AC Charging Unit Installation................................................................................................... 2-38

Chapter 3 XFC Startup ............................................................................................. 3-1

Laptop Computer running PCCU32 ........................................................................................... 3-2 FS/2 Handheld PCCU................................................................................................................ 3-2 Setting up the XFC.................................................................................................................3-3 Overview .................................................................................................................................... 3-3 Station ID ................................................................................................................................... 3-3 Device ID / Application ID .......................................................................................................... 3-3 Location ..................................................................................................................................... 3-3 Date/Time .................................................................................................................................. 3-4 Security System ......................................................................................................................... 3-4 Configuring the XFC .............................................................................................................. 3-5 Contract Hour ............................................................................................................................ 3-5 Log Period ................................................................................................................................. 3-5 Volume Calculation Period ........................................................................................................ 3-5 Calculation Method .................................................................................................................... 3-5 Super Compressibility Calculation (Fpv).................................................................................... 3-6 Constants................................................................................................................................... 3-8 Alarm Limits ............................................................................................................................... 3-9 Reset Volume ............................................................................................................................ 3-9 Startup XFC .......................................................................................................................... 3-11 Put XFC On Line...................................................................................................................... 3-11 Calibrating the XFC.................................................................................................................. 3-11 Setup RTD ............................................................................................................................... 3-11 Volume Reset .......................................................................................................................... 3-12 XFC Standard Displays ....................................................................................................... 3-13 Program Display ...................................................................................................................... 3-13 Optional Equipment............................................................................................................. 3-15 Key Pad ................................................................................................................................... 3-15 Totalflow Input/Output Modules Overview ............................................................................... 3-19

Chapter 4 Maintenance ............................................................................................ 4-1

Overview .................................................................................................................................... 4-1 Backing up Configuration Files .................................................................................................. 4-2

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Changing XFC Clock..................................................................................................................4-3 Replacing XFC Battery Pack......................................................................................................4-4 Replacing the Main Electronic Board (XFC-195) .......................................................................4-9 Replacing Liquid Crystal Display (LCD) Board ........................................................................4-10 Replacing AMU ........................................................................................................................4-11 Calibration Overview ................................................................................................................4-14 Checking Static Pressure (SP).................................................................................................4-15 Calibrating Static Pressure (SP) ..............................................................................................4-15 Checking Differential Pressure (DP) ........................................................................................4-16 Calibrating Differential Pressure (DP) ......................................................................................4-16 On-Board I/O Calibration Overview..........................................................................................4-16 Calibrating On-Board Analog Input ..........................................................................................4-17 Calibrating On-Board Pulse and Digital Inputs.........................................................................4-18 Calibrating TFIO Module Analog Outputs ................................................................................4-18 Zero Transducer.......................................................................................................................4-20 Replacing Static Pressure Transducer.....................................................................................4-20

Chapter 5 Troubleshooting ......................................................................................5-1

Overview ....................................................................................................................................5-1 Reset Procedures ......................................................................................................................5-3 Visual Alarm Codes....................................................................................................................5-4 System Troubleshooting ............................................................................................................5-5 Communications Troubleshooting..............................................................................................5-8 Troubleshooting RS-232 Serial Communications ......................................................................5-9 Troubleshooting RS-485 Communications ..............................................................................5-11

Chapter 6 Totalflow? Definitions and Acronyms....................................................6-1 Chapter 7 Drawing & Diagrams ...............................................................................7-1

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Table of Figures

Figure 1?1 XFC Model 6410, Orifice Meter ...............................................................................1-6 Figure 1?2 XFC Model 6411, Pulse Meter.................................................................................1-7 Figure 1?3 XFC Model 6413 Orifice Meter ................................................................................1-8 Figure 1?4 XFC Model 6414, Pulse Meter.................................................................................1-9 Figure 1?5 XFC Model 6713, Orifice Meter .............................................................................1-10 Figure 1?6 XFC Model 6714, Pulse Meter...............................................................................1-11 Figure 1?7 XFC-195 Board, Complete Overview.....................................................................1-12 Figure 1?8 Liquid Crystal Display and Indicators.....................................................................1-23 Figure 2?1 Bottom View Orifice Flow Computer XFC 6410.......................................................2-3 Figure 2?2 Bottom View Orifice Flow Computer XFC 6413.......................................................2-3 Figure 2?3 Bottom View Orifice Flow Computer XFC 6713.......................................................2-4 Figure 2?4 Bottom View Pulse Flow Computer XFC 6411 ........................................................2-4 Figure 2?5 Bottom View Pulse Flow Computer XFC 6414 ........................................................2-5 Figure 2?6 Bottom View Pulse Flow Computer XFC 6714 ........................................................2-5 Figure 2?7 Typical Pipe Installation for Gas Orifice ...................................................................2-6 Figure 2?8 Typical Pipe Installation for Pulse Meter..................................................................2-7 Figure 2?9 Typical Pipe Saddle Installation ...............................................................................2-8 Figure 2?10 XFC Pipe Mounted.................................................................................................2-8 Figure 2?11 Model XFC 6410, Pipe Mounted W/Discrete Manifold...........................................2-9 Figure 2?12 Model XFC 6411 Pipe Mounted...........................................................................2-10 Figure 2?13 Model XFC 6413, Pipe Mounted W/Discrete Manifold.........................................2-11 Figure 2?14 Model XFC 6414, Pipe Mounted..........................................................................2-12 Figure 2?15 Model XFC 6713, Pipe Mounted..........................................................................2-13 Figure 2?16 Model XFC 6714, Pipe Mounted..........................................................................2-14 Figure 2?17 Model XFC 6410 Wall Mounted ...........................................................................2-16 Figure 2?18 Model XFC 6411 Wall Mounted ...........................................................................2-17 Figure 2?19 Model XFC 6413 Wall Mounted ...........................................................................2-18 Figure 2?20 Model XFC 6414 Wall Mounted ...........................................................................2-19 Figure 2?21 Model XFC 6713 Wall Mounted ...........................................................................2-20 Figure 2?22 Model XFC 6714 Wall Mounted ...........................................................................2-21 Figure 2?23 Model XFC 6410, Direct Mounted with D/A Manifold...........................................2-23 Figure 2?24 Model XFC 6413 Direct Mounted, Instrument Manifold .......................................2-24 Figure 2?25 Model XFC 6713 Direct Mounted.........................................................................2-25

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Figure 2?26 Flow Computer .................................................................................................... 2-26 Figure 2?27 Model XFC 6411 Direct Mounted ........................................................................ 2-28 Figure 2?28 Model XFC 6414 Direct Mounted ........................................................................ 2-29 Figure 2?29 Model XFC 6714 Direct Mounted ........................................................................ 2-30 Figure 2?30 XFC Static Pressure Input Line ........................................................................... 2-31 Figure 2?31 RTD Probe Wiring................................................................................................ 2-32 Figure 2?32 XFC-195 Board Cutout-Installation...................................................................... 2-34 Figure 2?33 Typical Solar Panel Installation ........................................................................... 2-36 Figure 2?34 Mounting AC Charger .......................................................................................... 2-39 Figure 3?1 XFC 6413 with Optional Key Pad .......................................................................... 3-16 Figure 3?2 XFC 6410 with Optional Key Pad .......................................................................... 3-17 Figure 3?3 Optional Keypad .................................................................................................... 3-18 Figure 3?4 TFIO Module Housing............................................................................................ 3-19 Figure 3?5 XFC 6413/6414 Inside View .................................................................................. 3-20 Figure 3?6 XFC 6713/6714 Inside View .................................................................................. 3-20 Figure 4?1 XFC-195 Board Cutout-Maintenance ...................................................................... 4-5 Figure 4?2 XFC 6410 Component/Cable Locations .................................................................. 4-6 Figure 4?3 XFC 6413 Component/Cable Locations .................................................................. 4-7 Figure 5?4 Flow Computer with Discrete Manifold .................................................................. 4-13 Figure 4?5 Flow Computer with Pulse Meter........................................................................... 4-21 Figure 5?1 XFC-195 Board Cutout-Troubleshooting ................................................................. 5-2 Figure 5?2 Liquid Crystal Display and Indicators ...................................................................... 5-4

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