Master Catalog 2010 16th Edition - PERMCO

[Pages:158]MASTER BOOK

16TH EDITION January 1, 2010

COPYRIGHT 2010 ALL RIGHTS RESERVED CONFIDENTIAL

Table of Contents

Index ........................................................................Chapter 1

Permco History Training Guide Presentation Outline Training Guide Suggested Marketing Plan 10 Good Reasons Unit Return Policy Warranty Policy

Pages 5 thru 7 Page 8 Page 9 Page 10 Page 11 Pages 12-13

Dump Pumps ...............................................................Chapter 2

Remote Mount Parts Breakdown Direct Mount Parts Breakdown Remote Mount Parts List Direct Mount Parts List Two to Three Line Description Two to Three Line Procedures Two and Three Line Schematic Relief Valve Drawing Load Check Drawing Changing Rotation of Direct Mount Pump OE Air Shift Aftermarket Air Shift (997-00971A) Dump Pump Cross Over Numbers 300 & 400 Series Parts Breakdown 300 & 400 Remote Mount Parts List 300 & 400 Direct Mount Parts List 300 & 400 Air Shift 300 & 400 Series Cross Over Numbers Gemini Adjusting Dual Pressure Relief Gemini Console Operation 997-01226-8 Gemini Console Installation Diagram Gemini Relief Air Cylinder Parts List Gemini Relief Valve Parts List Gemini Console Operation 997-01444 Gemini Console Operation PAVC-295-HP-13 Gemini Plumbing Schematic

Page 14 Page 15 Page 16 Page 17 Pages 18 & 19 Page 20 Page 21 Page 22 Page 23 Page 24 Page 25 Pages 26 & 27 Pages 28-30 Page 31 Page 32 Page 33 Pages 34 thru 36 Page 37-38 Page 39 Page 40 Page 41 Page 42 Page 43 Pages 44 & 45 Pages 46-47 Page 48

Inline Relief Valves.......................................................Chapter 3

Inline Reliefs

Page 49

Dry Valve....................................................................Chapter 4

Operation of the Dry Valve Dry Valve Port End Covers Dry Valve By-Pass Control Shaft End Cover Seal Arrangements Dry Valve Thrust Plates Dry Valve Thrust Plate Seals Unloader Thrust Plates Muncie Dry Valve Housings

Page 50 Page 51 Page 52 Page 53 Page 54 Page 55 Page 56 Page 57

Muncie Dry Valve Housing Counterbore Drawing Muncie Dry Valve Port Adapter Plates Split Flange Port Adapter Plates Refuse Industry Cross Over Numbers

Page 58 Page 59 Page 60 Pages 61 & 64

Miscellaneous Product Information..................................Chapter 5

257 Series SAE-C Shaft End Cover w/90 Degree Rotate Gresen Shaft End Cover Chelsea Shaft End Cover P5000 Port End Cover w/Relief P3000 Port End Cover w/Relief P3000 Port End Cover w/Relief Instructions P2100 Large Portable Port End Cover 124 Series Port End Cover w/Relief Valve Piggyback, Transition and Add-A-Pump Description Piggyback Between Series Covers Piggyback Model Code Description Transition Cover 5100/124 Transition Cover 7600/124 Transition Cover 197/124 Transition Cover 257/124 Transition Cover 257/197 Transition Cover 360/124 Transition Cover 360/197 Transition Cover 360/257 Transition Model Code Description Add-A-Pump Port End Covers 3000/5000 Series Add-A-Pump Port End Covers 197/257/360 Add-A-Pump Model Code Description Add-A-Pump Drawing 3000 Add-A-Pump Drawing 5000 Add-A-Pump Drawing 197 Add-A-Pump Drawing 257 Add-A-Pump Drawing 360 124 Bushing Assembly Instructions 360 Bushing Assembly Instructions Tell-Tale Drain Seal Breakdown Tell-Tale Drain Seal Retainer Bulletin 2005-1 Tell-Tale Bleed Hole Locations Drawing Loctite Loctite Instructions for Housings Permco Paint Electric Clutch 124 Series Muncie Style Clutch Bracket Seal Kits Seal Kit Components Standard and Viton Seal Quick Reference Guide Shaft Seal Application Cross Reference Seal Insertion Tools Fasteners and Plastic Plugs Stud Lengths Per Series Fastener Torque Specifications per Series

Page 65 Pages 66 & 67 Pages 68 & 69 Page 70 Page 71 Page 72 Page 73 Page 74 Pages 75-76 Page 77 Page 78 Page 79 Page 80 Page 81 Page 82 Page 83 Page 84 Page 85 Page 86 Page 87 Page 88 Page 89 Page 90 Page 91 Page 92 Page 93 Page 94 Page 95 Page 96 Page 97 Page 98 Page 99 Page 100 Page 101 Page 102 Page 103 Page 104 Page 105 Pages 106 & 107 Pages 108 thru 112 Pages 113 & 114 Page 115 Pages 116 Pages 117 thru 120 Page 121 Page 122

Tooling.......................................................................Chapter 6

Porting Speeds and Feeds Doweling Instructions Tool Parts List

Page 123 Page 124 Pages 125 & 126

Bearing Loads..............................................................Chapter 7

197 Bearing Loads 257 Bearing Loads 360 Bearing Loads 2100/3000/3100 Bearing Loads 5000/5100/5151 Bearing Loads 7500/7600 Bearing Loads

Page 127 Page 128 Page 129 Page 130 Page 131 Page 132

Continental Shafts........................................................Chapter 8

124 Gear Shaft Availability 197 Continental Shafts 257 Continental Shafts 257 Series Code 2 1.1" Diameter 6 Spline Continental Shaft 257 Series Code 62 1-1/4" Keyed Continental Shaft 1500 Continental Shafts 2500 Continental Shafts 2500 Series 1-1/4" Keyed Continental Shaft (Mining) 2500 Series 1-1/4" Keyed Continental Shaft w/Nut 2500 Series SAE-C-14 Spline Continental Shaft w/Nut 2100/3000/3100 Continental Shafts 3700 Continental Shafts 5000/5100/5151 Continental Shafts 5000/5100/5151 Code 62 1-1/4" Keyed Continental Shaft 7500/7600 Continental Shafts All Series Shaft PL Factors

Page 133 Page 134 Page 135 Page 136 Page 137 Page 138 Pages 139 & 140 Page 141 Page 142 Page 143 Page 144 Page 145 Page 146 Page 147 Page 148 Page 149 thru 152

Filter Element Interchange.............................................Chapter 9

Filters Interchange

Page 153 thru 156

Winch Motor Gears.......................................................Chapter 10

2-Speed Motor Introduction Winch Motor Gears

Page 157 Page 158

I. Permco History

1964

1968

1970

1972

1974 1978 1980 1982

1983 1985 1990 1995 1998

2003 2004

Perfection Machining Company Location: Cleveland, OH Size: 1,000 Sq. Ft. Products: Replacement parts for mining machinery A. Shafts B. Gears C. Misc. parts

Name Change: Permco, Inc. Location: Streetsboro, OH Size: 2,800 Sq. Ft. Products: Same as above

Abrasive Machine formed Location: Streetsboro, OH Products: Grinding of Permco products

Permco moved to Frost Rd. location Size: 33,000 Sq. Ft. Products: Shafts, Gears, Misc. parts

Permco expands production into cast iron parts

Received patent on Diverter Plate Products: Start to assemble complete units

Received patent on Bi-Ro Diverter Plate

Built new offices and warehouse after fire Warehouse: 12,000 Sq. Ft. Office: 8,000 Sq. Ft.

Permco AG formed to service European markets

June 1985, Shell family and key individuals bought out Shumates

Abrasive Machine operation moved to Permco complex

Built manufacturing addition of 10,000 Sq. Ft. Streetsboro

Permco Tianjin formed to service Asian markets Tianjin, China Warehouse and Manufacturing: 7.200 Sq. Ft. Office: 4,200 Sq. Ft.

Received patent on relief valve for Gemini System

Built warehouse addition 11,000 Sq. Ft. Streetsboro

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2004 2006 2006 2007

Permco Tianjin builds new offices, manufacturing, and warehouse facility Tianjin, China Warehouse: 12,000 Sq. Ft. Offices: 6,000 Sq. Ft.

Built manufacturing and warehouse addition of 10,000 Sq. Ft. Streetsboro, Ohio

Permco Tianjin Fluidpower Mfg. Co. Ltd formed to service Permco worldwide. Manufacturing: 12,000 Sq. Ft. Offices: 5,000 Sq. Ft.

Built warehouse addition of 10,000 Sq. Ft. Streetsboro, Ohio

II. Personnel Information

Chairman Vice Chairman Exec. Vice Pres. President, C.O.O. V.P. Dist. Sales V.P. Manufacturing Plant Manager Mgr. Inside Sales Chief Engineer Engineering Warranty Dept. Inside Sales: Units Traffic Manager Assistant Comptroller Credit Manager Purchasing Manager IT Technicians

Robert Shell Jr. Doris Shell Bernard D. Shell Rick Olszewski Ron Fronek Tom Huth Hank Leisure Tim Hill David Earls Joel Aukerman, Rick Conner, Aimee Liu, Alan Smallsreed Kevin Hall Amy Wheeler, Ron Root, George Brna, Laurie Richards, Kim Slayko Karen Slayko Al Jackson Dale Pudloski Mark Gidley, Dennis Schmiz

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III. Company Information

Permco

P. O. Box 2068

1500 Frost Road

Streetsboro, OH 44241-0869

Phone:

330-626-2801

Fax:

330-626-2805

Toll Free:

800-626-2801

Web Site: Information: @

Permco (Tianjin) Hydraulic Inc. Ltd

#92 Hai Bin Wu Lu, Port Freezone

Tianjin Port, China

Phone:

022-25702597

Fax:

022-25760830

Website:



Information: permco@

Permco Hydraulik AG

P. O. Box 553

6343 Rotkreuz

Switzerland

Phone:

+41 (0)41 850 86 85

Fax:

+41 (0)41 850 86 67

Information: heinzm@

Permco Tianjin Fluidpower Mfg. Co Ltd. Fenghua Industrial Park 9th Avenue

Teda, China 300457

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PRESENTATION OUTLINE

I. PRODUCT LINE

A. Pumps, Motors, Flow Dividers, Miscellaneous Parts and Accessories

II. MARKETS

A. Refuse Industry ? Rubbish and Garbage B. Construction Companies and Pavers C. Trucking Companies D. Industrial Accounts - Localize this List E. Hydraulic Repair Shops F. Equipment Dealers ? Independents G. Scrap Iron Dealers ? Cranes, Roll-Offs, Compactors H. Timber Harvesters and Processors I. Mining Operations ? Gravel, Coal, Iron, Gold, etc. J. Commercial Fishing Industry K. Municipalities ? State, County, Parrish, City, Township

III. C/S ? PERMCO REPLACEMENT PARTS AND PUMPS

IV. PERMCO HAS MANY OTHER NEW AND UNIQUE PRODUCTS

V. GO THROUGH LITERATURE PIECE BY PIECE

VI. GO BACK TO ENGINEERS HANDBOOK ? PAGE 5

A. Go over series and cubic inch displacements B. PL factor ? explain ? refer to bottom of page 3 C. Emphasize per inch of gear width D. Port sizing on page 6 E. Performance data ? actual from test stand ? not theoretical F. Page 13 ? pump numbering and coding G. Shaft end covers, port end covers, housings, shafts, bearing carriers; Note:

page 48 flow limits per section H. Flow dividers ? Positraction ? 1-1, 1-2, 1-3, etc

VII. NOTE SERIES IDENTIFICATION CHARTS ? BACK SECTION OF SERVICE

MANUALS

VIII. IF NECESSARY, GO THROUGH CUBIC INCH DISPLACEMENT FORMULA

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