California Institute of Technology



P3K Electronics Design Document

Version 1.0

October 28, 2008

JPL/Caltech

1. Real-Time Computer Subsystem

a. Computer Racks

i. Manufacturer

ii. Technical Specifications

b. Computer Systems

i. Manufacturer

1. Hewlett-Packard

ii. Technical Specifications

1. PC 0 – PC 8

2. Telemetry PC

iii. Graphics Processors

iv. Frame Grabber Card

v. Timing Board

vi. Networking card

vii. Fiber Channel Card

1. Telemetry PC

viii. Serial FPDP Card

c. Networking Equipment

d. Data Storage

e. Power Control

i. UPS

f. Cabling

g. Layout

2. Active Mirror Electronics Subsystem

a. Electronic Racks

i. Manufacturer

ii. Technical Specifications

b. Mirror Driver Manufacturer

c. Communication Equipment

d. Power Control

i. UPS

ii. Pulizzi

e. Custom Interface Electronics (“Magic Box”)

i. COTS Communication Card

ii. COTS FPGA

f. Cabling

g. Layout

3. Palomar 3000 AO Control Subsystem

a. Electronics Racks

i. Manufacturer

ii. Technical Specifications

b. Motion Controller Manufacturers

i. Aerotech

ii. Newport

c. High Order Wave Front Sensor (HOWFS) Camera

d. Low Order Wave Front Sensor (HOWFS) Camera

e. LOWFS/HOWFS Power Break-out

f. Stimulus Source

g. Monster Motor Cable Box

h. Power Control

i. Pulizzi

i. Cabling

j. Layout

4. Data Room Subsystem

a. Computer Workstation

i. Manufacturer

ii. Speed

iii. Monitors

b. Power Consumption

c. Cabling

d. Layout

5. Active Cooling Subsystem (Liquid)

a. Infrastructure

b. Cooling Lines

c. Heat Exchangers

d. Quick Disconnects

e. Coolant

i. Alcohol/Water

f. Flow Rate

g. Vibration Restrictions

h. Noise Restrictions

i. Design

6. Active Cooling Subsystem (Air)

a. Design

Real-Time Computer Subsystem

1. Computer Racks

1. Manufacturer

Shark Rack, Inc.

2. Technical Specifications

Shark Rack T2 Tigershark II network rack. This rack makes use of 19” fixed shelves with adjustable mounting brackets. Supports 150 pounds/shelf. The rack supports a universal mounting system, efficient airflow deisng, and built-in cable management system.

2. Computer Systems

1. Manufacturer

Hewlett-Packard

2. Technical Specifications

1. PC 0 – PC 8

HP xw9400 Workstation Linux SATA EM244AV-PR6. HP Installer Kit--Drivers only, Linux OS not included HP xw9400 Localization Kit Two Dual Core AMD Opteron(tm) 2220, 2.80 GHz, 1MB/core, AirCool processors No integrated graphics HP 4GB (4x1GB) DDR2-667 ECC reg for 2 Processors HP 80GB SATA 3Gb/s 7200 1st HDD HP 16X/48X DVD-ROM 1st Drive No Floppy Disk Kit HP USB Standard keyboard HP USB Optical 3-Button mouse Intel Pro/1000 GT Gigabit PCI NIC Integrated High Definition audio with Jack Retasking technology 3/3/3 (parts/labor/next business day on-site) limited warranty.

2. Telemetry PC

HP xw9400 Workstation Linux SATA EM244AV-PR6. HP xw9400 Workstation Linux SATAEM244AV-PR6 HP Installer Kit--Drivers only, Linux OS not included Two Dual Core AMD Opteron(tm) 2212, 2 GHz, 1MB/core, AirCool processors NVIDIA Quadro NVS 285 128MB PCIe HP 32GB (8x4GB) DDR2-533 ECC reg for 2 Processors (If base unit is not 1050W, then no: (2 fx4600 w/4th HDD), (120W Proc. w/2 fx4500 plus 5th HDD) or (120W Proc. w/2 fx4600)). HP 160GB WD Raptor SATA NCQ 10K 1st HDD HP 16X DVD+-RW SuperMulti SATA 1st Drive No Floppy Disk Kit HP USB Standard keyboard HP USB Optical 3-Button mouse Intel Pro/1000 GT Gigabit PCI NIC Integrated High Definition audio with Jack Retasking technology 3/3/3 (parts/labor/next business day on-site) limited warranty.

1. Graphics Processors

Nvidia 8800 GeForce Ultra. Part number: XFX-PVT80USHF9

PC 0 contains 1 of these GPU’s for the LOWFS data computation.

PC 1 – 8 each contain 2 of these GPU’s for the HOWFS data computations.

2. Frame Grabber

Engineering Design Team (EDT) PCIe DVI C-Link x4. PCI Express slot (DV) digital video camera interface for Camera Link. This card is a 4 Lane, 32bit card used for base mode operation. These boards are located in PC’s 0 – 8. They capture the pixel data from the SciMeasure HOWFS Camera.

3. Timing Board

Spectracom PCI IRIG Synchronized Timing Card. Part number: TPRO-PCI-66U. The TPRO-PCI-66U is a synchronized timecode reader/generator card. The input timecode format (IRIG-B, IRIG-A, or NASA36) is automatically detected and synchronization to the input timecode is automatic, enabled/disabled through the PCI bus.

4. Networking Card

QsNet full height PCI-X networking interface card. Part number: 3X-CM500-BB

PC’s 0 – 8 and the Telmetry server each contain 1 of the PCI-X networking interface cards.

5. Fiber Channel Card

Qlogic QLA2342 Dual Port Host Bus Adapter, PCI-X. Part number: QLA2342

This card is installed in the telemetry PC to allow high speed communication with the RAID system

6. Serial FPDP

Systran Corporation. FibreXtreme SL240 PCIe 2.5 Gbs Data Link Card, Quad Channel, Bi-Directional, 3.3v

Part number: FHA7-PE4MWB04-00

The FibreXtreme Serial FPDP (SFPDP) data link system connects distributed devices through a highly specialized communications protocol (VITA 17.1-2003) optimized for maximum data throughput. Data transfers occur without the CPU overhead and non-deterministic latencies associated with many layers of complex protocols. The Multi-Channel SL100/SL240 Serial FPDP boards support 1, 2 or 4 full speed channels of ANSI/VITA 17.1-2003 Serial FPDP protocol data. The SL240 Series operates at 2.5 Gbit/sec, resulting in sustained throughputs up to 247 MB/sec on each channel! The SL100 Series, operating at a 1.062 Gbit/sec Baud Rate, offers sustained data throughput of 105 MB/sec on each channel. The Multi-Channel SL100/SL240 boards are available in PCIe x8 form factor.

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PC 1 – PC 8 are identical.

[pic]

3. Network Equipment

1. Manufacturer

Quadrics Inc. QsNet 16 port stand alone 4U switch.

2. Technical Specifications

QsNet is the leading high-performance interconnect for supercomputer systems. The combination of high bandwidth, ultra low latency and scalability has made this the network of choice for many of the world’s fastest computer systems.

Part Number: 3X-CS32A-CR

4. Data Storage

1. Manufacturer

NexSAN Technologies

2. Technical Specifications

NexSAN SATABoy fiber channel storage array. Single 2Gb fiber channel RAID controller. 8 500GB (7200 RPM) Hitachi disk drives. Support for RAID 0, 1, 0+1, 4, and 5. 3U 19” rack form factor.

Part number: F1F-08500ADRG

5. Power Control

1. Uninterruptible Power Supply

American Power Conversion Corporation (APC).

APC AIS 3000

Part Number: ISVT15KF2B4S

18 minutes of uptime

Allows for expansion

6. Cabling

See P3KInterfaces_v2.xls

7. Layout

1. RTC Computer Racks

[pic]

2. Data Communication Link

[pic]

Active Mirror Electronics Subsystem

1. Electronic Racks

1. Manufacturer

Bud Industries, Inc

2. Technical Specifications

2. Mirror Driver Manufacturer

Xinetics / OEM Gen III Modular Switching Driver Chassis.

The Xinetics OEM Modular Switching Driver is a 4U rack based system designed

specifically to drive Xinetics deformable mirrors. The chassis consists of a modular power supply, a high speed backplane with integrated controller and up to ten 48 channel driver cards.

3. Communication Equipment

4. Power Control

1. Uninterrupted Power Supply

2. Pulizzi Pulizzi Power Distribution and Remote Management. IPC34XX Product Series.

Standard 1U Rack Mount, approximate weight 12 lbs.

(8) NEMA or IEC outlets.

(11) Indicator Lights (Main Power, Remote Disable, Data, One Per Outlet)

Remote Control via Ethernet, RS232 or RS485 (Strapping)

EMI/RFI Filtering & Spike/Surge Suppression

UL489 Listed Branch Circuit Protection

C20 inlet used Except for IPC3402-2756 & IPC3402-2930

Multiple Time Delay (MTD) allows outlets to be sequenced on in any order

Allows for individual on/off control for each outlet

Part number: IPC3401-NET

5. Custom Interface Electronics

NEED DEAN INPUT

1. COTS Communication Card

FibreXtreme Multi-Channel Serial FPDP Data Link.

Curtisss Wright Controls and Embedded Computing

2. COTS FPGA

NEED DEAN INPUT

6. Cabling

See P3KInterfaces_v2.xls

7. Layout

1. Rack One

[pic]

2. Rack Two

[pic]

Palomar 3000 AO Control Subsystem

8. Electronic Racks

1. Manufacturer

Bud Industries, Inc

2. Technical Specifications

External Depth: 30.75”

External Height: 57.81”

External Width: 22”

Internal Depth: 29.25”

Internal Width: 19”

Part number: ER-16523-S

9. Motion Controller Manufacturers

1. Aerotech

Ensemble EPAQ, 6 Axis, RS 232 Communication

2. Newport

ESP 300 3 Axis Motion Controller Driver. The ESP300 can drive and control up to three axes of motion using any combination of DC and/or stepper motors. Each driver module will drive 2 or 4-phase stepper and brush DC servo motors at 3 A (maximum) per axis. This capability enables driving a large selection of Newport stages and actuators. 

10. High Order Wave Front Sensor (HOWFS) Camera

SciMeasure CCD Camera Electronics.

11. Low Order Wave Front Sensor (LOWFS) Camera

SciMeasure CCD Camera Electronics.

We will use the one currently installed on the Palomar AO System.

12. LOWFS/HOWFS Power Break-Out

Custom built power break-out box. We will use the one that is currently on the Palomar AO System.

13. Stimulus Source

Custom bread board built to house our artificial light sources. We will use the one currently installed on the Palomar AO System.

14. Monster Motor Cable Box

[NEED INPUT FROM DEAN]

15. TTM Custom Interface Box

[NEED INPUT FROM DEAN]

16. Power Control

1. Pulizzi

Pulizzi Power Distribution and Remote Management. IPC34XX Product Series. Standard 1U Rack Mount, approximate weight 12 lbs.

(8) NEMA or IEC outlets.

(11) Indicator Lights (Main Power, Remote Disable, Data, One Per Outlet)

Remote Control via Ethernet, RS232 or RS485 (Strapping)

EMI/RFI Filtering & Spike/Surge Suppression

UL489 Listed Branch Circuit Protection

C20 inlet used Except for IPC3402-2756 & IPC3402-2930

Multiple Time Delay (MTD) allows outlets to be sequenced on in any order

Allows for individual on/off control for each outlet

Part number: IPC3401-NET

17. Cabling

See P3KInterfaces_v2.xls

18. Layout

1. Rack One

[pic]

2. Rack Two

[pic]

Data Room Subsystem

19. Computer Workstation

1. Manufacturer

Hewlett-Packard

2. Technical Specifications

HP xw9400

Near-silent operation and energy efficiency

3. Speeds

CPU: 2.5 GHz

NIC: 10/100/1000

GPU: NVIDIA Quadro FX1700 (512 MB)

Disk: 250 GB 7200 RPM SATA

DVD: 16X DVD +/- RW

PCI Bus:

2 PCIe x16 Gen2 Graphics (duel monitor support)

2 PCIe (x8 mechanically, x4 electrically)

2 PCI

7 USB 2.0

1 IEEE 1394

4. Monitors

Three HP w2207h 22-inch Vivid Color Widescreen Flat Panel Monitors

5. Interfaces

Ethernet; Connected to the Palomar Network

6. Power Control

American Power Conversion Corporation (APC).

Back-UPS ES

SurgeArrest Performance. Part number: VE350G

SurgeArrest components such as MOVs and Thermal fuse ensure instantaneous reaction to lightning strikes and wiring faults. If the surge components are damaged due to power spike or over voltage, excess power cannot reach your equipment. 

Protection of data lines (Ethernet, Coaxial and Phone lines) ensures complete protection of your equipment from surges. It is very important to protect your equipment from “back door” surges traveling through data lines, as they can be as damaging to your equipment as surges traveling over power lines.

7. Cabling

See P3KInterfaces_v2.xls

8. Layout

[pic]

Active Cooling Subsystem (Liquid)

20. Infrastructure

Palomar Mountain Responsibility (Need to meet our cooling requirements)

21. Cooling Lines

Palomar Mountain Responsibility (Need to meet our cooling requirements)

22. Heat Exchangers

1. Manufacturer

Thermatron Engineering

2. Technical Specifications

Width: 17.31” (Standard 19” Rack Mount)

Height: 1U

Depth: 15.25”

23. Quick Disconnects

Water-inlet ½” female nut connector

Water-outlet ½” female nut connector

24. Coolant Type

30% Methyl Alcohol / 70% water

25. Flow Rate

Approximately 1000 CFM

26. Vibration Restrictions

TBD

27. Noise Restrictions

TBD

28. Design

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Active Cooling Subsystem (Air)

29. Design

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