FUNDAMENTALS OF INDUSTRIAL EQUIPMENT MAINTENANCE



Fundamentals of Industrial Equipment Maintenance WVEIS Code 1873

This course will introduce students to entry level skills in industrial maintenance occupations. Students will become familiar with hand tools and power machines used in industrial mechanics and will perform a variety of operations using them.

Standard 1: Identify, explore, and evaluate career opportunities related to industrial mechanics.(1873.S.1)

Career Opportunities Objectives

Students will:

1873.1.1 Describe a variety of careers related to industrial mechanics, and the training necessary to be successful in those careers.

1873.1.2 Develop appropriate attitudes and behaviors required to succeed in careers in the field of industrial mechanics.

1873.1.3 Identify sources of information about careers in industrial mechanics.

Standard 2: Demonstrate knowledge of basic safety rules and equipment as it relates to industrial mechanics. (1873.S.2)

Safety Rules Objectives

Students will:

1873.2.1 Recognize and follow general shop safety guidelines.

1873.2.2 Identify, select and demonstrate proper use and care of all basic personal safety equipment.

1873.2.3 Demonstrate the proper selection and use of fire extinguishers.

1873.2.4 Describe OSHA regulations necessary when using hazardous materials.

1873.2.5 Describe proper waste disposal of industrial lubricants.

Standard 3: Select and apply industrial lubricants. (1873.S.3)

Industrial Lubricants Objectives

Students will:

1873.3.1 Differentiate between oil, grease, and synthetic lubricants and describe various applications for each type.

1873.3.2 Explain how lubricants get contaminated.

1873.3.3 List possible handling and storage problems of lubricants.

Standard 4: Straighten a shaft using a press. (1873.S.4)

Shaft Objectives

Students will:

1873.4.1 Demonstrate the setup of an arbor press, shaft and dial indicator, take readings (data), explain run out, spring back, high point and flat spotting.

1873.4.2 Explain the effects of using heat on a shaft if used for straightening purposes.

1873.4.3 Differentiate between a normal shaft and a hardened shaft.

1873.4.4 Explain the magna fluxing and sonar devices for testing and inspecting for hairline cracks in shafts.

Standard 5: Adjust gibs for full operation. (1873.S.5)

Gibs Objectives

Students will:

1873.5.1 Describe the function of a gib and give examples of its application.

1873.5.2 Describe “excessive wear” and “galled” in relationship to gibs.

1873.5.3 Explain the setup and reading of a dial indicator and micrometer for checking a gib.

Standard 6: Fabricate and install safety guards. (1873.S.6)

Safety Guards Objectives

Students will:

1873.6.1 Identify materials to be used, and illustrate safety guards to be fabricated and installed.

1873.6.2 Explain how a conveyor system functions and what guards are required.

Standard 7: Assemble and align a drive mechanism for a conveyor system. (1873.S.7)

Conveyor System Objectives

Students will:

1873.7.1 Identify different types of conveyor systems, where and why they are used.

1873.7.2 Explain alignment alternatives and various shimming techniques.

1873.7.3 Locate and explain manufacturer’s specifications of alignment data, capacity limitations, and assembly procedures.

Standard 8: Identify basic tools used in industrial mechanics and perform various processes.(1873.S.8)

Basic Tools Objectives

Students will:

1873.8.1 Choose the proper tools for given applications, and describe the proper care and maintenance of each.

1873.8.2 Demonstrate adjustments necessary for each tool.

1873.8.3 Drill and tap internal threads and cut external threads of various size and pitch, using the proper thread cutting lubricants.

1873.8.4 Demonstrate the proper use of a band saw and power hack saw, and calculate the desired teeth per inch and cutting speed for various materials.

1873.8.5 Differentiate between tempering and annealing for ferrous and non-ferrous metals.

1873.8.6 Remove damaged screws or bolts, using various sizes and styles of screw extractors.

1873.8.7 Grind surfaces using portable electric grinder, using the proper abrasive.

1873.8.8 Demonstrate the use and maintenance of hand, pedestal and machine grinders by sharpening and deburring tools.

1873.8.9 Differentiate between drilling, boring, counter boring, spot facing, reaming and honing using a drill press, and demonstrate each procedure, using the proper lubricant.

1873.8.10 Mount work in universal lathe chuck, face work piece and center drill work piece.

1873.8.11 Bore and counter bore a hole and cut internal and external threads using lathe.

1873.8.12 Cut a horizontal surface and an external taper on lathe using compound rest.

Standard 9: Inspect and troubleshoot moving parts on machines. (1873.S.9)

Machines Objectives

Students will:

1873.9.1 Differentiate between damaged and normal set up using manufacturer’s specifications.

1873.9.2 Identify parts of gear box, open gear drive and explain gear alignments and meshing requirements.

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