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SEDIMENT DECONTAMINATION

DEMONSTRATION PROJECT

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RFP# 98-X-99999

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PILOT STUDY WORKPLAN

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Prepared for:

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NEW JERSEY DEPARTMENT OF TRANSPORTATION (NJDOT)

OFFICE OF NEW JERSEY MARITIME RESOURCES (NJMR)

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28 West State Street, P.O. Box 837

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Trenton, New Jersey 08625-0837

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Prepared by:

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B1E0M0 PSaYssSaTiEcMASv,enINueC.

Chatham, New Jersey 07928

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99-1518CNEO

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SED/030200/B3EMMa_yN2J0M00/00000002

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BEM Systems, Inc.

99-1518CNE0

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Dredged Sediment DecontaminationSED/03P0il2o0t/BSEtMud_yNJMW/oOrk0p0l0a0n002- Final

EXECUTIVE SUMMARY

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This Sediment Decontamination Demonstration Project Pilot Study Workplan ("Workplan") has

been prepared by BEM Systems, Inc. (BEM) to set forth the procedures and methodology to be

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ftollodwemedonsfotrratteh,e partoploasbeodratsoerdyimsecnatled,ectohnetaemffiincaatcioyn opfiloatn stiundnyo.vaTtihve puserpdoimseenotf tdheecopniltoatmsintuadtiyonis

technology, called Georemediation TM, to destroy or permanently fix contamination in the sediments

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through the office of New Jersey Maritime Resources (NJMR). Funding for this study is from the

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Port of New Jersey BondAct of 1996 (P.L. 1997 C.97) ("the Bond Act").

This workplan has been divided into several sections, the contents of which are described in general

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sediment decontamination demonstration project.

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Section 3.0 presentes an overview of the Georemediation TM technology process, which is an

advanced chemical treatment process that uses a proprietary reagent mixture to chemically degrade

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incorporated into crystalline structures.

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Section

4.0 presents

the specific

objectives

success

and

criteria for the proposed pilot study project.

In general, the success of the pilot project will be determined by NJMR, and will be based on

demonstrating at the pilot level that the Georemediation TM process produces an evironmentally and

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geotechnically acceptable end-product for use as soil fill at a total unit cost equal to or less than $35

per cubic yard at full-scale level.

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market demands for the reuse of decontaminated sediments, BEM has identified the beneficial

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reuse of the decontaminated sediment product for the applications and markets:

? Structural and non-structural fill in transportation and infrastructure construction applications;

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? Breacclakmfilaltiomn,atererimaledfiaotrionona-nrdemredeiavlelocpomnsetnrut cotifonabaannddonfeodr brreomwendfiaeldscaspipteisn;g anmda, terial for the

? Daily, intermediate, or subsurface final cover material for sanitary municipal landfills.

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Section 6.0 presents the chemical and geotechnical standards and criteria that will be used for the

evaluation of the decontaminated material for its proposed beneficial reuse applications. The

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guidelines provided in the 1997 NJDEP Guidance Manual, to evaluate human health exposure for

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May 2000

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BEM Systems, Inc.

99-1518CNE0

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Dredged Sediment DecontaminatSioEnD/OP3il0o2t0S/BtuEdMy _NWJoMrk/pOl0a0n00-0F0i2nal

decontaminated sediment will be evaluated with respect to typical construction application ranges

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and current industry standards and criteria.

Section 7.0 outlines the procedures for the project setup and execution in order to evaluate the

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transported to Rutgers University, where it will be screened, homogenized and characterized prior

to sediment treatment. As part of the Pilot study, BEM will conduct an initial bench-scale optimization of the

Georemediation TM technology. This initial bench-scale optimization involves evaluation of the

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treatment efficacy for three different reagent mixes using three different mix ratios for each mix.

The results of the untreated sediment characterization will be used to design the three reagent

mixes.

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The results of the pilot optimization stage will be evaluated to select the most suitable treatment

mixture for the pilot-scale treatment. The pilot-scale treatments will be conducted to simulate

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separate treatment trains will be used to study the following parameters during the Pilot study:

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? Effect of dry and slurried reagent on mixing and curing process and subsequent chemical

efficacy;

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? Eprfofeccetssoafndsecvheerme icwaleaethffeircaccyo;nditions (high humidity, freezing temperatures) on the curing

? Effect of curing pile depth on the curing process and the chemical efficacy;

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treated material and its effect on chemical efficacy of the treatment process.

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Sections 8.0 and 9.0 present the specific parameters and methodologies for the chemical and

geotechnical analysis of the dredged material, respectively. All chemical analyses will be

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Beneficial Reuse Laboratories located in Piscataway, New Jersey. Specific quality assurance

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p1r0o.c0e. dures will be followed during the project execution and analysis, as summarized in Section

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laboratory safety regulations with special considerations for the use of any hazardous chemicals and

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and or other chemicals to the personnel involved in the pilot study.

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May 2000

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BEM Systems, Inc.

99-1518CNE0

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Dredged Sediment DecontaminatSioEnD/OP3i0lo2t0S/BtuEdMy _NWJoMrk/pOl0a0n00-0F0i2nal

A summary of the project organization and project deliverables are presented in Sections 13.0 and

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S20ec0t0ioannd16w.0illprbeesecnotnscltuhdeePdilodturSintugdtyhepreonjdecot fscJhaneduuarley. 2T00h1e. pilot study will be initiated during April

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May 2000

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\_bem_nt.fs_projects_ediments_lpccXO3OOOXOOOOOOO2.doc

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BEM Systems, Inc.

99-1518CNE0

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Dredged Sediment DecontaminatiSoEnD/OP3il0o2t0S/BtuEdMy _WNJoMrk/pOla0n000-0F0i2nal

TABLE OF CONTENTS

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EXECUTIVE SUMMARY ................................................................................................................... I

1.0 INTRODUCTION .................................................................................................................... 1

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2.0 BACKGROUND

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3.0 GEOREMEDIATION TM TECHNOLOGY OVERVIEW ...................................................... 4

3.1 Introduction .................................................................................................................. 4

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3.2 Decontamination and Sediment Conditioning Mechanisms ....................................... 4

3.3 Treatment Process ........................................................................................................ 4

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45..00 PAINLTOITCISPTAUTDEYD OBBEJNEECFTIICVIAESL ARNEUDSSEUACPCPELSISCACTRIO1TNESRIAAN..D....M....A...R..K...E...T..S............................................. 68

5.1 Transportation and Infrastructure Construction Projects ............................................ 8

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5.23 LBarnodwfnilflieCldosveRr e.m...e..d..i.a..t.i.o..n.....a..n..d...R...e.c..l.a..m...a..t.i.o..n....P...r.o..j.e..c..t.s................................................................................................... 8

5.4 Potential Future Reuse Applications ........................................................................... 9

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6.0 B6.E1NEFICChIeAmLicRalETUeSsEtinSgTCArNiteDrAiaRfDorSAlAl NBDeneCfRicIiTalERRIeAuse...A...p..p..l.i..c.a..t.i.o..n..s.......................................................... 1100

6.1.1 Human Health Criteria .................................................................................. 10

6.1.2 Transportation and Infrastructure Construction Projects .............................. 11 Railroad/Roadway Subbase and Subgrade Material ................................... 11

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Embankment Material and Containment Dikes ............................................ 12

6.1.3 Brownfields Remediation and Reclamation Projects ................................... 12

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6.1.45 LSaunmdmfilalryCoovfeCr r.i.t.e..r..i.a...U...s..a..g..e............................................................................. 135

6.2 Geotechnical Testing Criteria for Beneficial Reuse .................................................. 16

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6.2.1 TNrJaDnOspTortCatriiotenriaan..d....I.n..f.r..a.s..t.r.u..c..t.u..r..e...C...o..n..s.t..r.u..c..t.i.o..n....P..r..o..j.e..c.t.s.............................. 1166

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BCeoamripnagctiSotnrenCghtharaCchtaerriasctitcesris.t.i.c..s...................................................................................................................................... 1178

Deformation Characteristics ......................................................................... 18

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Corrosion Characteristics ............................................................................. 19

6.2.2 Brownfields Remediation and Reclamation Projects ................................... 19

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Bearing Capacity and Strength Characteristics ........................................... 19

Permeability Characteristics ........................................................................ 19

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6.2.3 LStarnednfgitlhl CCohvaerra.c..t.e..r.i.s..t.i.c..s.................................................................................. 20

Moisture Content and Permeability Characteristics .................................... 20

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7.0 P7.R1OJECPTiloEt XSEtuCdUy TLIoOcaNtion ................................................................................................... 2222

7.2 Storage and Pre-Treatment - Unit P100 and Unit P200 ........................................... 24

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May 2000

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BEM Systems, Inc.

99-1518CNE0

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Dredged Sediment DecontaminatSioEnD/OP3i0lo2t0/SBtuEdMy_NWJoMrk/Opl0a0n0. 000F2inal

7.2.1 Storage - Unit PIO0 ....................................................................................... 24

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7.2.2 Pretreatment - Unit P200 ............................................................................... 24

Screening - Unit 200A ................................................................................... 24

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7.3 Raw DreHdogmedogMenaizteinrigal -CUhanriat c2t0e0riBza.t..i.o..n......................................................................................................................................... 2244

7.4 Pilot Optimization Stage - Unit P300 ....................................................................... 27

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77..56 PCiuloritnTg re-aUtmnietnPt 5-0U0 n..i..t..P..4..0..0......................................................................................... 2390

7.7 Air Emissions Testing - Unit P600 ............................................................................ 30

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7.8 Mechanical Dewatering Tests - Unit P700

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7.9 Disposal/Beneficial Reuse - Unit P800 ..................................................................... 34

8.0 CHEMICAL TESTING ......................................................................................................... 38

8.1 Grain Size, TOC, and Percent Moisture .................................................................... 38 8.2 Bulk Sediment Chemistry .......................................................................................... 38

8.3 Modified Elutriate ...................................................................................................... 39

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8.4 Leaching Tests ........................................................................................................... 39

8.5 Replicate Sample Collection ..................................................................................... 39

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9.0 8G.E5OTEACHirNEImCAissLionTsETSeTsItNinGg ................................................................................................ 401

9.1 Testing Parameters and Methodologies ..................................................................... 41

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10.0 Q10U.1ALITDYataAQSuSaUliRtyANOCbjEectPivReOs C...E..D...U...R..E...S.............................................................................. 43

10.2 Sampling Procedures ................................................................................................. 43

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10.2.1 Sample Containers

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10.2.2 Decontamination of Sampling Equipment .................................................... 44

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1100..22..34 LDaobcourmateonrtyatiDoencoanntdamDiantaatioMnan..a..g..e..m...e.n..t.................................................................................................................... 4444

10.2.5 Sample Custody Protocol .............................................................................. 45

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10.3 Analytical Methodologies and Detection Limits ....................................................... 45

10.4 Sampling and Analytical Frequency .......................................................................... 45

11.0 HEALTH AND SAFETY PROCEDURES .......................................................................... 46

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12.0 WASTE MANAGEMENT PLAN ........................................................................................ 47

12.1 Material Safety and Data Sheets ................................................................................ 47

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13.0 P1R2.O2 JECDTispPoLsAalNCNoINntGrol ......................................................................................................... 478

13.1 Project Organization .................................................................................................. 48

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14.0 P1R4.O1 JECMTonDthElLyIVPrEoRgrAeBssLRESepo..r.t.s............................................................................................ 52

14.2 Draft/Final Report ...................................................................................................... 52

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15.0 P1R4.O3JECMTeeBtiUngDsG..E..T.................................................................................................................. 534

16.0 PROJECT SCHEDULE ......................................................................................................... 65

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May2000

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BEM Systems, Inc.

99-1518CNE0

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Dredged Sediment DecontaminatiSoEnD/OP3i0lo2t0/SBtuEdMy_NWJoMrk/Opl0a0n00-0F02inal

17.0 REFERENCES ........................................................................................................................ 67

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LIST OF FIGURES

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FFiigguurree 71-31-:1: PPiilloott PSrtoujdeyctPrOorpgoasneidzaPtioronceCsshaFrlto.w.....C...h..a.r..t.................................................................. 2530

Figure 16-1: Proposed Pilot Study Project Schedule ..................................................................... 66

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LIST OF TABLES

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Table 6-1: Summary of Criteria Usage for Decontaminated Sediment Reuse Applications 15

Table 6-2: Summary of Geotechnical Tests and Typical Ranges for Materials used for

Applicable Beneficial Reuse Applications ................................................................ 21

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Table 7-1: Pilot Study Sampling Frequency and Testing Requirements .................................... 26

Table 7-2: Pilot Optimization Stage (Unit P300) Proposed Sampling Plan .............................. 28

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Table 7-34: Pilot Treatmemenent t(U(UnnititPP4060/0P)5-00A)irPErompiossseiodnsSaTmepstling Plraonpo..s.e..d.....S..a..m...p..l.i.n..g....P..l.a..n....... 313

Table 7-5: Pilot Treatment (Unit P700) - Pore-Water Proposed Sampling Plan ...................... 35

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Table97-1-6: : PSiulmotmSatruydy oMf atPeroiaploBseadlanGceeo..t.e..c.h..n..i.c..a..l.....T...e.s..t.i.n..g......P..a..r.a..m...e..t.e..r.s..,.....M...e..t.h..o..d..o..l.o..g..i.e..s..,.. an3d6

Purpose of the Testing Parameters ............................................................................ 42

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TTaabbllee 1135--21:: PPriloojtecSttuTdeyamCoMstemPrboeprossa..l...S..u..m...m...a..r.y..................................................................................................................................................... 5515

Table 15-2: Equipment, Material, and Disposal Cost ................................................................... 56

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TTaabbllee 1155--34:: CChheemmiiccaall AAnnaallyyssiiss CCoosstt -- PSoerdei-mweantterM..a..t.r.i.x............................................................................................................................. 5579

Table 15-5: Chemical Analysis Cost - Air Emissions .................................................................. 60

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TTaabbllee 1155--67:: GMeioscteecllhanniecoaul s ATneasltyisnigs CCoosstt -- SSeeddiimmeenntt MMaattrriixx .............................................................................................................. 6612

Table 15-8: Labor Cost .................................................................................................................. 63

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Table 15-9 Cost Sharing Plan

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LIST OF APPENDICES

APPENDIX A: Letter of commitment from Dr. All Maher, Ph.D. (Rutgers University - Department

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of Civil and Environmental Engineering) ................................................................. 69

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May 2OOO

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BEM Systems, Inc.

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1.0 INTRODUCTION

Dredged Sediment DecontaminatioSnED/OP30il2o0t /BSEtuMdy_NJWMo/Ork0p0la0n0002- Final

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The purpose of this pilot study workplan (the "workplan"), prepared by BEM Systems, Inc. (BEM)

of Chatham, New Jersey, is to conduct a sediment decontamination pilot study using the

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as one of the sediment decontamination technology vendors subsequent to participation in the bid

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sSotalitceitoaftiNonew(#J9e8rs-Xey-,99o9ff9i9ce) offorNaewSeJdeirmseeyntMDareitciomnetamRiensaotuiorcnesD(eNmJMonRst)r,atiinonMaPrrcohje1ct9,98is.sued by the

The pilot study is the first step of a multi-staged process under the NJMR's program designed to

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validate and develop new and innovative sediment decontamination technologies. The second

phase of the technology demonstration process, assuming successful completion of the pilot study,

involves conducting a sediment decontamination and beneficial reuse demonstration project at or

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near full-scale field production rates.

The source of the dredged sediments for both the pilot and demonstration projects and for future

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full-scale decontamination facilities originates from commercial dredging for the maintenance of

the navigable channels in the NY/NJ Harbor. Both the pilot study and the sediment

decontamination demonstration projects are contracted by the New Jersey Department of

Transportation (NJDOT), office of New Jersey Maritime Resources (NJMR). These projects will be funded under the Port of New Jersey Bond Act of 1996 (P.L. 1997 C.97).

Tthhaet dreeqcounirteamainnataiocntuaolf drerdeducgteidonsedinimtehnets,chinemgiecnaelralc,oinscenneterdaetidontso abdedfroerses croenutsaemionfatitohne adtreledvgeelds sediments, be it in the ocean or upland. The ultimate goal of the decontamination technologies

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beneficially reusable end-product.

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May 2000

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