Operator’s Manual - Bolton Tool

[Pages:20]Q7 Precision CNC Lathe

Operator's Manual

(Mechanical Part)

Read this manual before installing and using this machine!

Contents

Chapter 1 Overview ................................................................................................................................................ 1 1.1 Product Brief Introduction......................................................................................................................... 1 1.2 Application ................................................................................................................................................ 1 1.3 Technical Details ....................................................................................................................................... 1 1.4 Installation Requirements.......................................................................................................................... 2 1.5 Working Environment Requirements ........................................................................................................ 3 1.6 Environmental Impact ............................................................................................................................... 3

Chapter 2 Safety Instructions .................................................................................................................................. 4 2.1 Read before Operation............................................................................................................................... 4 2.2 Operation Notes......................................................................................................................................... 4

Chapter 3 Main Structure ........................................................................................................................................ 5 3.1 Lathe Appearance ...................................................................................................................................... 5 3.2 Spindle Structure ....................................................................................................................................... 7 3.3 Hydraulic System ...................................................................................................................................... 7 3.4 Lubrication System ................................................................................................................................... 9 3.5 Cooling System ....................................................................................................................................... 10

Chapter 4 Lifting, Installing and Adjusting Level................................................................................................. 12 4.1 Cautions when lifting the machine .......................................................................................................... 12 4.2 Lift the whole machine box..................................................................................................................... 12 4.3 Lift the machine after opening the packing box ...................................................................................... 12 4.4 Notes of forklift truck lifting ................................................................................................................... 12 4.5 Machine foundation................................................................................................................................. 12 4.6 Adjust the level........................................................................................................................................ 12

Chapter 5 Operation .............................................................................................................................................. 14 5.1 safe guard.............................................................................................................................................. 14 5.2 Safe Warning Label ................................................................................................................................. 14

Chapter 6 Routine Maintenance ............................................................................................................................ 16 Chapter 7 Notes for Machine Storage ................................................................................................................... 17

Attention

1. Operating instructions are divided into mechanical instruction and electrical instruction. 2. The operator must be able to read this manual and has received professional training in CNC lathe

operation. 3. Read Attention of Picking up, Moving and Opening Goods for Customer, carefully and implement

requirement. 4. Before using this machine, the operator must carefully read this manual, CNC system operating manual,

and other technical information, especially safety manual about lifting, installation, adjustment and operation. Before understanding the relevant situations of this CNC lathe, lifting, installing, adjusting or operating this lathe is unviable. 5. This manual applies to Q7 with SIEMENS 808DA system or other similar product. 6. This manual meets the current machine tool condition. Please contact Toolots if necessary.

7. Remodeling the machine is not covered by the warranty. Our company and the sales platform are not responsible for the safety accident caused by the private modification of the machine.

Chapter 1 Overview

1.1 Product Brief Introduction

Q7 precision CNC lathe is of flatbed type structure, the X axis and Z axis install linear guide way and direct type ball screw, with automatic lubrication system, guarantee the reliable supply of linear guide and ball screw lubrication, and ensure the reliability of the machining accuracy; Max spindle speed 4000 RPM (optional 5000 or 6000 RPM); Cutting tool using straight line and gang type tool post, especially for small mass production. Spindle bearing adopts high speed precision oblique angle ball bearing which can bear radial, axial and synthesis load. This makes strong spindle motor achieve full power cutting from middle speed to high speed. Q7 precision CNC lathe has enough robot space. It can be connected to the robot to realize work piece clamping, displacement as unmanned operation of assembly line.

1.2 Application

The machine can process outer circle and, end face, taper hole, cone, chute, arc inner circle, arc outer circle, spherical, cambered surface, straight pipe thread, taper pipe thread, drilling, reaming etc. Applicable to iron, steel, stainless steel, plastic parts, casting and other conventional hardware.

1.3 Technical Details

Items Max. swing over bed Max. swing over tool holder base Max. turning diameter Distance from spindle center to floor X axis travel (Max.) Z axis travel (Max.) Spindle structure Spindle nose Power chuck Spindle bore Max. bar through hole

Unit mm/inch

Specification 400 / 15.75

mm/inch

98 / 3.86

mm/inch

300 / 11.81

mm/inch

1070 / 42.13

mm/inch

320 / 12.60

mm/inch

315 / 12.40

Front 3 bearings, back 2 bearings, spindle unit

N/A

A2-5

mm/ inch

152.4 / 6

mm/inch

48 / 1.89

mm/inch

35/ 1.38

Spindle speed range Servo spindle motor power Min. movement X/Z axis rapid traverse speed Tool shank size X/Z axis repositioning accuracy Total power of machine

Machine dimension(L*W*H)

Machine weight

rpm KW/hp mm/inch m/min, IPM mm/inch mm/inch

KW

mm/inch

Kg/LBS

0-5000 3.7 / 5 0.001 / 0.000039 20, 787 16 / 0.63 0.002 /0.000079

8 1650*1300*1650 / 64.96*51.18*64.96

1700 / 3745

1.4 Installation Requirements

The following issues need to be noted when installing the machine: a) It is best to install the machine in the workshop with air conditioning or constant temperature

facilities. And the machine cannot be installed in the place where environment temperature changes obviously, such as the place with direct sunlight or the place with a large heat source nearby. b) The machine cannot be installed in the place of high humidity. c) The machine cannot be installed in the place where is too much dust or is too dirty. d) The machine cannot be installed on the soft ground place. e) If the machine must be installed on the soft ground, piling or other measures to enhance the bearing capacity of soil are needed to prevent the machine from sinking or tilting. f) The machine should avoid vibration environment. If the machine must be installed near a vibration source, anti-vibration ditch around the machine or other anti-vibration measures are needed. g) If there is a welding machine in the same workshop, the welding machine should be 66 ft (20m) away from the electric cabinet of the machine. And it is allowed that the lathe power and the electric welding machine power are in the same power network. h) Don't place flammable or explosive materials around the machine and make sure there are fire extinguishing tools around the machine.

1.5 Working Environment Requirements

The environmental limits for safe operation are shown in the following table.

Operating Temperature

Minimum 41?F (5.0 ?C)

Storage Temperature Ambient Humidity Altitude

14?F (-10.0?C)

30% relative (non-condensing)

Sea Level

Maximum 104?F (40.0 ?C)

104?F (40.0 ?C) 95% relative

(non-condensing) 3,281 ft. (1,000m)

Remarks Average temperature in 24 hours 95 (35 Allow the environment temperature 158 (70) within 24 hours

1.6 Environmental Impact

The noise level is below 83dB while the machine is running. The machine comes with a chip conveyor and no sewage is directly discharged. No waste gas is discharged too.

Chapter 2 Safety Instructions

2.1 Read before Operation

Safety decals have been put on the lathe to quickly communicate possible hazards. And the following preparations are needed before operating the machine: a) Inspect if the oil level of lubrication pump is normal. b) Check if the fasten nuts are locked tight. c) Check if the spindle belt is tensioned normally. And be aware of the risk of hand injury during

this checking progress! d) Check the hydraulic oil in the hydraulic station. e) Check if the oil pressure gauge pointers are working normally.

2.2 Operation Notes

a) Before operating the machine, make sure all the safety devices are working well before operating the machine and press the "STOP" button on machine operation box will stop the machine.

b) Wear labor insurance supplies (working clothes, safety shoes, protective glasses, protective shoes and other protective devices) during the operation. Don't wear gloves, tie or other ribbon ornaments which can be easily involved into the moving parts and rotating parts of the machine.

c) Don't operate machine while drunk or under the influence of drugs. Don't operate the machine of stop the machine when you feel tired or in a bad mood.

d) The machine basic configuration does not contain Power Off function while opening the door, so the operator should close the safety door when the machine is running, and it is strictly forbidden to open the safety door when the lath is running. The side door and the back door are only for the use of machine maintenance, it's forbidden to open these doors when the lathe is running.

e) Clear the surrounding place around the machine regularly and ensure the passage around the machine is unobstructed. Measuring tools, maintenance tools or other tools are forbidden to place in the machine.

Chapter 3 Main Structure

3.1 Lathe Appearance

Figure 1 Front View

Figure 2 Back View

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