What Are SIP SmartPanels? - Cutting Edge Homes
[Pages:11]What Are SIP SmartPanels?
Structural Insulated Panels (SIPs) are high performance building panels used in floors, walls, and roofs for residential and light commercial buildings. The panels are typically made by sandwiching a core of rigid foam plastic insulation between two structural skins of oriented strand board (OSB) and connected using a structural grade adhesive. We also make panels with concrete board skins.
SIP SmartPanel kits are a complete building package including a SIPs structure and all of the rest of the materials to finish the inside and outside of the building. We pack the kit in shipping containers and send it anywhere in the world.
SIPs are manufactured under factory controlled conditions and are installed in 48 foot (1.05-2.10m) by 8-24 foot (2.43-7.3m) panels. Panels up to 4' X 10' (1.2-3m) can be usually be lifted and installed quickly without the use of a crane.
The result is a building system that is extremely strong, energy efficient and cost effective. Building with SIPs will save you time, money and labor.
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SIPs Save Energy
Building with SIPs creates a superior building envelope with high thermal resistance and minimal air infiltration.? Oak Ridge National Laboratory(ORNL) Whole-wall R-value studies show that a 4-inch SIP wall (nominal) rated at R-14 outperforms a 2?6 stick framed wall with R-19 fiberglass insulation.
Blower door tests reveal that a SIP test room is 15 times more airtight than its stick framed counterpart with fiberglass insulation.
Up to 40% of a home's heat loss is due to air leakage. SIPs have demonstrated amazingly low blower door test results when properly
sealed. Based on the reliable performance of SIPs, ENERGY STAR chose to eliminate the required blower door test for SIP homes to meet ENERGY STAR standards.
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Compare energy efficiency
SIPs Save Resources
The major components of SIPs, foam and oriented strand board (OSB), take less energy and raw materials to produce than other structural building systems. SIPs are also fabricated in a controlled environment, allowing for greater efficiency than site-built framing. The National Association of Home Builders estimates that the construction of a 2000 sq. ft. home produces 7,000 lbs. of waste. SIPs have the ability to drastically reduce the waste generated during construction by using advanced optimization software and automated fabrication technology to ensure the most efficient use of material.
OSB is manufactured from fast growing and underutilized wood species grown in carefully managed forests. The OSB production process uses small wood chips and highly automated machinery, making OSB a very efficient use of raw materials.
EPS is a lightweight insulation composed mostly of air. Only 2% of EPS is plastic. Over the lifetime of a house, the EPS insulation used in SIPs will save many times the energy embodied in the petroleum used to make EPS (see Life Cycle Analysis for more info). It takes 24% less energy to produce EPS than fiberglass insulation of equivalent R-value. Scrap EPS generated during the manufacturing process can be recycled into new EPS products.
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Indoor Air Quality
SIPs do not contain any VOCs or other harmful chemicals that can affect occupant health. The components used to make SIPs (foam, oriented strand board, and adhesive) meet some of the most stringent standards for indoor air quality.
EPS uses pentane, a non-CFC blowing agent that dissipates shortly after production. EPS has no off-gassing and many EPS manufacturers are GREENGUARD certified.
SIP homes have qualified under the American Lung Association's Health House? indoor air quality standard.
The adhesives used in SIP production do not contain any measurable amounts of volatile organic compounds (VOCs) that can be harmful to occupants.
Oriented strand board (OSB) does not contain urea formaldehyde adhesives and meets the world's leading formaldehyde emissions standards, including the U.S. HUD Manufactured Housing Standard, the California Air Resources Board (CARB) Air Toxic Control Measure for Composite Wood Products and the European EN-300 Standard.
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