INTRODUCTION - Ultima Products

INTRODUCTION

Welcome to Midwest Motorcycle Supply's Engine Reference Guide.

In an effort to make servicing your V-Twin? engine easier, the staff at Midwest Motorcycle Supply have put together what we believe to be the most comprehensive list of replacement parts for the heart of your motorcycle. We hope that this reference guide serves as more than just a book, we envision this guide as more of a tool that can be used for years to come. Starting with the Evolution? family of engines this reference guide, through time, will expand to include Shovelhead?, Panhead? & other older Vintage V-Twin? engines.

We would also like to take this time to thank all supporters of Midwest? & Ultima? products. It is because of you that we have grown to be one of the world's leading providers of high quality aftermarket motorcycle parts & accessories. Thank You & Ride Safe!!!

Every attempt has been made to insure proper fitment of our parts for the applications listed in this guide. It is the end users responsibility to exercise good judgement in the part selection, installation & maintenance of their motor when installing parts referred to in this reference guide. Midwest MC Supply has no control over the judgement of others & assumes no responsibility or liability of any nature for the failure of others to use good judgement.

Midwest Motorcycle Supply, Est. in 1971, is one of the world's leading manufacturers and distributors for aftermarket parts and accessories for American made motorcycles. As a manufacturer we have the capability to produce many of the products you are currently purchasing from other distributors . . . at a fraction of the cost! See examples of our product line at We are committed to keeping up to date on industry research and technical data, as well as legislation and sales demographics & statistics for the benefit of our Dealers.

1

Ultima Company LLC is not a representative of any other motorcycle engine manufacturer and the parts we sell are not necessarily recommended by any

other motorcycle engine manufacturer. All words used in this catalog denoting any motorcycle engine manufacturer,

engine models or part numbers are intended for use as reference only. Although our replacement engines and engine parts are not original factory equipment for some manufacturers, our intention is to provide an exceptional quality replacement part that will outperform the original equipment of many OEM manufacturers. Harley-Davidson? Parts: Harley? and Harley-Davidson? and other model names of Harley? motorcycles are used as a reference only. Some H-D? part numbers are also used as reference only. We are not an authorized Harley? dealer and in no way do we have, or intend to imply any kind of business relationship with Harley-Davidson Motor Company?. Our intention is to provide products that can be used on a Harley-Davidson? motorcycle. Names and words that are registered trademarks of Harley-Davidson? Inc. Milwaukee, WI, such as Evolution?, Harley-Davidson?, Harley?, H-D?, HD?, and Softail? are not intended to imply that they are Harley-Davidson? original equipment by their use in connection with Harley-Davidson? factory part numbers.

All other trademarks, registered trademarks and brand names used in this catalog are the property of their respective holders.

Ultima is not a representative of any other motor or motorcycle manufacturer. All words used in this "Midwest Reference Guide" are intended for use as reference only. Although our motor replacement parts are not original equipment for some motor manufacturers, our intention is to provide an exceptional quality replacement part that meets, exceeds & outperforms the original equipment of many manufacturers. Names & words used in this "Midwest Reference Guide" that are registered trademarks of S&S? Cycle, Merch Performance? & Rev Tech? are not intended to imply that they

are S&S? Cycle, Merch Performance? or Rev Tech? original equipment.

WARNING Serious injury, death and property damage can result from the improper use,

control, alteration, or maintenance of motorcycles. The dealer and dealers customers must exercise good judgement in the use, control, alteration, part selection and installation, and maintenance of motorcycles. Ultima? has no control over the judgement of others and assumes no responsibility or liability

of any nature for the failure of others to use good judgement.

COPYRIGHT ULTIMA? COMPANY LLC 2017 REV 11/11/16

2

INDEX

A. EVOLUTION? 1. ULTIMA? 100", 107" & 113" 2. ULTIMA? 120" & 127" 3. ULTIMA? 140" 4. HARLEY DAVIDSON? 80" 5. S&S? 88", 96", 100", 107", 111", 113", 117", 124" 6. MERCH PERFORMANCE? 120", 125", 131" 7. REVTECH? 88", 100", 100" (4X4), 110"

PAGE 4 7 9 11 15 19 23

B. SHOVELHEAD?

8. ULTIMA? SHOVELHEAD? 96"

27

9. HARLEY DAVIDSON? SHOVELHEAD? 74" & 80"

29

3

ULTIMA? 100, 107, 113 C.I., CE SERIES CASE

8

7

20

117

23

21

22

19

6

18

124 17

24 24 24

27

5 9

16 26

31 24

10 4

3

2

1

8 125 126

F

7

123

E

84

D

86

C

87

B

A

79 80

8

81 92 82

7

11

12

14

32 13

33

15

34

28 29

55

56

122

76 77

121

78

6

5

4

85 85

88

93

91

90

89

83

89

6

5

4

35

36

52

50

37

38

39

26

54 51 41

53

54 54

40 44

43 42 57

45

46

3

2

119 67 CE SERIES & CARRY-OUT EVO STYLE CASES

66

65

1

68

102 69

30

101

72

100

93

F

70

E

71 75

D

73 74

88

C

96

REV 206-4X

49

-

F M

-

Assembly

93

3

CasDe

97 B

88

116

115

94

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF . ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF IS PROHIBITED.

NEXT ASSY

USED ON

105 APPLICATION 2

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL

INTERPRET GEOMETRIC TOLERANCING PER:

MATERIAL Mixed

FINISH

DRAWN CHECKED ENG APPR. MFG APPR. Q.A. COMMENTS:

NAME

DATE

A

TITLE:

4.000 Cyl Bore

SIZE DWG. NO.

REV

Case ADssembly - FM - 206-4X

SCALE: 1:1 WEIGHT:

SHEET 1 OF 1

1

48 47 49

64 58

59 60

61

62

25 118

63

114

113

112 111

120

108 109

103 104

4

107 110

106

106

99

98

ULTIMA? 100, 107, 113 C.I., CE SERIES CASE

#

PART#

1

91-880

2

78-670

78-671

3

91-697

4

91-775

5

91-795

6

91-699

7

91-666

8

78-675

9

78-673

10 78-674

11 66-242

12 91-569A

13 91-568A

14 91-747

15 91-748

16 93-772

17 91-337

18 91-861

19 91-338

20 91-339

21 * 91-780

91-782

91-784

22 * 91-781

91-783

91-785

23 91-770

24 89-519

25 40-614

26 77-109

77-111

27 89-541

89-544

28 89-545

29 89-540

89-543

30 17-65

31 89-518

32 41-888

33 95-828

34 98-619

35 98-620

36 98-617

37 98-623

38 98-618

39 98-605

40 98-604

41 98-607

42 98-606

43 95-753

44 98-329

45 98-334

46 98-272

47 21-185

48 98-622

49 21-123

50 98-625

51 98-627

52 98-602

53 98-603

54 41-740

55 40-616

56 40-617

57 98-325

58 53-528

59 53-529

60 91-352

61 89-114

62 95-222

63 88-110

64 78-672

65 114-246

114-245

66 * 98-378

98-375

98-376

98-377

98-379

98-380

67 98-372

68 98-359

69 98-305

DESCRIPTION

OEM#

Ultima lifter

18523-86

Rear Tappet block gasket

Front Tappet block gasket

Tappet blocks, 4.0" bore motors, w/hardware

Pushrod cover assembly

Pushrod set adjustable standard length

Rocker arm set, 1.675 ratio

Rocker arm shaft

17611-83

Pushrod O-ring upper

11157

Pushrod O-ring middle

11132

Pushrod O-ring bottom

11145

Exhaust stud

16715-83

2.250"x1.815" Intake valve seat (2.100)

1.880"x1.495" Exhaust valve seat (1.700)

Intake valve 2.100"x4.580"

Exhaust valve 1.700"x4.620"

compression release

Conical spring seat

Conical valve spring std.

Conical spring retainer, steel

Ultima? keeper/lock, conical spring, 7 degree

Valve guide int. std.

Valve guide int. +.001"

Valve guide int. +.002"

Valve guide exh. std.

Valve guide exh. +.001"

Valve guide exh. +.002"

Valve seal for BT, XL & TC

Rkr box hardware kit (2 rocker boxes)

Cam cover bolt kit

Rkr box gasket kit (2 rocker boxes), 06'-11', no hole

Rkr box gasket kit (2 rocker boxes), 12'-LTR, cntr hole

Rkr box cover, 06'-11', no hole

Rkr box cover, 12'-LTR, cntr hole

Rkr box center section, 06'-LTR

Rkr box base, 06'-11'

Rkr box base, 12'-LTR, w/hole

Oil pressure switch

26561-84

Rkr box reed valve kit (1 rocker box)

Spring cap

26263-80

O-ring 84'-99'

11105

Plunger spring

26207-83

Check ball spring

26262-80

Check ball

8873

Plunger

26400-82

Idler pin

26327-68

Gear, return idle 10T

Gear, return drive 10T

Gear, feed idle 10T

Gear, feed drive 10T

Oil seal

26227-58

Clip ring

11002

Drive shaft

26346-70

Woodruff key

26348-15

Spigot elbow

Pressure plug

45830-48

Oil tank vent

63533-41

Base gasket 92 & ltr

Cover gasket 92 & Ltr

Pump base H.O. 92 & ltr pol.

Pump cover H.O. 92 & ltr pol.

Oil pump hardware kit

Head bolt long

16478-85

Head bolt short

16480-92

Snap ring

26348-36

Ignition rotor (gold)

32402-83

Ignition rotor screw

2611C

Ignition timing screws

32606-82

Ignition cover, Ultima? w/screws

Oil seal

83162-51

Cam cover

25268-84A

Gasket, cam cover

25225-70B

Cam for 100" & 107" Ultima? motor

Cam for 113" Ultima? motor

Cam shim .070"

25554-36

Cam shim .055"

25551-36

Cam shim .060"

25552-36

Cam shim .065"

25553-36

Cam shim .075"

25555-36

Cam shim .080"

25556-36

Washer, cam thrust

25550-57

Gear, oil pump drive

26349-73

Woodruff key

23985-54

QTY Sold each Sold each Sold each Sold as set Sold each Sold as set Sold as set Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold as kit Sold as kit Sold as kit Sold as kit Sold each Sold each Sold each Sold each Sold each Sold each Sold as kit Sold as kit Sold pkg. 5 Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold pkg. 5 Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each

# 70 71 *

72 73 *

74 *

75 76 77 78

79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 *

100 101 102 103 104 105 106

107 108 109 110 111 112 113 114 115 116 117

118

119

120

121

5

PART# 98-89 98-588 98-585 98-586 98-587 98-589 98-590 98-591 98-358 98-512 98-812 98-80 98-81 98-82 98-83 98-302 78-678 98-540 78-676 78-677 95-805 98-360 95-320 300-533 300-534 300-535 98-547 98-490A 98-545 98-540 98-544 95-429 300-541 300-125 98-543 300-453 ------95-173 98-542 98-531 95-602 95-603 95-604 95-605 98-510 98-511 98-538 98-339 94-137 98-421 98-650 98-651 98-539 98-537 95-145 98-422 98-549 98-475 98-421 95-259 98-573 95-142 89-516 89-538 98-554 98-553 98-517 98-520 206-42 206-43 206-72 93-860 93-861 93-864 93-865 93-60 93-61 93-858 93-859 93-862 93-863 93-58 93-59

DESCRIPTION

OEM#

Pinion gear spacer

24703-54B

Gear, pinion Red

24043-78

Gear, pinion Orange

24040-78

Gear, pinion White

24041-78

Gear, pinion Yellow

24042-78

Gear, pinion Blue

24044-78

Gear, pinion Green

24045-78

Gear, pinion Black

24046-78

Gear, oil pump driven

26345-73

Breather gear std.

25313-77

Breather gear +.030" 77 & ltr

25313-77

Breather gear shim .110" 79 & ltr

25313-77A

Breather gear shim .115" 79 & ltr

25321-79

Breather gear shim .120" 79 & ltr

25322-79

Breather gear shim .125" 79 & ltr

25323-79

Nut, pinion

24023-54

Head gasket, front or rear, .035

Dowel pin .250"x.500"

Base gasket front

Base gasket rear

Oil seal

12026

Spacer, sprocket shaft 71-99 BT

24002-700

Bearing & race set

9028

Case bolt 5/16-18 x 2-3/4

Case bolt 5/16-18 x 3-1/2

Case bolt 1/4-20 x 4.0

6.125 Cylinder stud

Timing plug

720

Set screw 10-24

Dowel pin .250"x.500"

1/4 pipe plug for case

Bearing race

24599-58B

Alignment pin .500" x.500" hollow

Case bolt 1/4-20 x 3-1/4

3/16 Hi pressure plug

Bushing, oil pump 36 & ltr

----------------

Cam bearing

9058

Breather seperator tube

Pinion bearing retaining ring

11177

Pinion bearing White

24626-87

Pinion bearing Green

24628-87

Pinion bearing Red

24641-87

Pinion bearing Blue

24643-87

Screen, crankcase

24981-70

Spring, crankcase 70-99 BT

24982-70

Screen plug

Sprocket shaft 81 & later

Woodruff key

23985-56

Nut, crank pin 1"-20

23969-83

Crankshaft halves only 4.250" Stroke 100" & 107"

Crankshaft halves only 4.500" Stroke 113"

Nut, sprocket shaft 1-1/8"-16

24017-80

Crankpin w/nut & key

Rod race set for 7.44" rods

Nut, pinion shaft 3/4"-20

24016-80

Pinion Shaft .250" longer 100", 107" & 113"

Woodruff key

11218

Nut, crank pin 1"-20

23969-83

Rod roller bearings & retainer cage

24385-40B

Connecting rods H-beam 7.440" w/bushings & races

Replacement wristpin bushing .792"

Rocker box set, 06'-11' (2 rocker boxes)

Rocker box set, 12'-LTR (2 rocker boxes)

Crank assembly 4.250" Stroke 100" & 107" Complete

Crank assembly 4.500" Stroke 113" Complete

Oil pump complete H.O. 92 & ltr polished

Oil pump complete H.O. 92 & ltr black

Motor case 92 & ltr 3.875" & 4.0" bore. Natural

Motor case 92 & ltr 3.875" & 4.0" bore. Black

Motor case 92 & ltr 3.875" & 4.0" bore. Polished

100" Front cylinder natural 3.875" bore

100" Rear cylinder natural 3.875" bore

100" Front cylinder black 3.875" bore

100" Rear cylinder black 3.875" bore

100" Front cylinder polished 3.875" bore

100" Rear cylinder polished 3.875" bore

107" , 113" Front cylinder natural 4.0" bore

107" , 113" Rear cylinder natural 4.0" bore

107" , 113" Front cylinder black 4.0" bore

107" , 113" Rear cylinder black

4.0" bore

107" , 113" Front cylinder polished 4.0" bore

107" , 113" Rear cylinder polished 4.0" bore

QTY Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold as set Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold as pair Sold as set Sold as set Sold each Sold as kit Sold as set Sold each Sold each Sold each Sold as pair Sold as kit Sold as set Sold each Sold as set Sold as set Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each

ULTIMA? 100, 107, 113 C.I., CE SERIES CASE

# 122

123 *

*

*

124

125 126

PART# 93-890 93-891 93-892 93-893 93-90 93-91 93-880 93-881 93-882 93-883 93-884 93-960 93-961 93-962 93-963 93-964 93-885 93-886 93-887 93-888 93-889 93-890M 93-891M 93-892M 93-893M 93-890P 93-891P 93-914 93-915

DESCRIPTION

OEM#

Front cylinder head 4.0 natural assembled

Rear cylinder head 4.0 natural assembled

Front cylinder head 4.0 black assembled

Rear cylinder head 4.0 black assembled

Front cylinder head 4.0 polished assembled

Rear cylinder head 4.0 polished assembled

Piston set w/rings,clips,pins 100" 3.875" std

Piston set w/rings,clips,pins 100" 3.875" +.005"

Piston set w/rings,clips,pins 100" 3.875" +.010"

Piston set w/rings,clips,pins 100" 3.875" +.020"

Piston set w/rings,clips,pins 100" 3.875" +.030"

Piston set w/rings,clips,pins 107" 4.0" std

Piston set w/clips,pins 107" 4.0" +.005"

Piston set w/clips,pins 107" 4.0" +.010"

Piston set w/clips,pins 107" 4.0" +.020"

Piston set w/clips,pins 107" 4.0" +.030"

Piston set w/rings,clips,pins 113" 4.0" std

Piston set w/clips,pins 113" 4.0" +.005"

Piston set w/clips,pins 113" 4.0" +.010"

Piston set w/clips,pins 113" 4.0" +.020"

Piston set w/clips,pins 113" 4.0" +.030"

Ft cyl head 4.0" natural bare w/guides & seats

Rr cyl head 4.0" natural bare w/guides & seats

Ft cyl head 4.0" black bare w/guides & seats

Rr cyl head 4.0" black bare w/guides & seats

Ft cyl head 4.0" polished bare w/guides & seats

Rr cyl head 4.0" polished bare w/guides & seats

Wrist pin 0.792" dia

Round wire lock, 0.792" dia pin

QTY Sold each Sold each Sold each Sold each Sold each Sold each Sold as set Sold as set Sold as set Sold as set Sold as set Sold as set Sold as set Sold as set Sold as set Sold as set Sold as set Sold as set Sold as set Sold as set Sold as set Sold each Sold each Sold each Sold each Sold each Sold each Sold each Sold each

Every attempt has been made to insure proper fitment of our parts for the applications listed in this guide. It is the end users responsibility to exercise good judgement in the part selection, installation & maintenance of their motor when installing parts referred to in this reference guide. Midwest MC Supply has no control over the judgement of others & assumes no responsibility or liability of any nature for the failure

of others to use good judgement.

* DENOTES STANDARD PRODUCTION PART USED WHEN OPTIONS ARE AVAILABLE

6

ULTIMA? 100, 107, 113 C.I., JL SERIES CASE

8

7

20

23

21

22

19

6 18

109 17

5

16

102

24

24 24

27

26

9 31

24

10 4

3

2 1

108

85 84 86

87

79 80

81 82

91

83

11

12

14

55 107

56

76 77

106

78

85

88

90 92

32 13

33

15

34

35

36

52

50

37

38

39

28 29

26

54 51 41

53 54

40

44

43 42 57

45 46

48

104

47

66

65

49

67

68 REV

DATE XX/XX/XXXX

DESCRIPTION

70

64 58

69

101

71

72

75

30

100

99

73 74

92 94

95

97 98

89

105

89

49

96 94 93

ULTIMA PRODUCTS

92

PROPRIETARY NOTICE

NOTICE IS HEREBY GIVEN THAT THIS DOCUMENT EMBODIES A CONFIDENTIAL PROPRIETARY DESIGN OR IS PART OF A CONFIDENTIAL PROPRIETARY DESIGN ORIGINATED BY

OURSELVES OR ONE OF OUR CUSTOMERS, AND ALL DESIGN, MANUFACTURING, PREPRODUCTION USE AND SALE RIGHTS REGARDING THE SAME ARE EXPRESSLY RESERVED.

IT IS SUBMITTED UNDER A CONFIDENTIAL RELATIONSHIP FOR A SPECIFIC PURPOSE, AND THE RECIPIENT BY ACCEPTING THIS DRAWING AGREES NOT TO SUPPLY OR DISCLOSE

ANY INFORMATION REGARDING IT TO ANY UNAUTHORIZED PERSON, OR TO INCORPORATE IN OTHER PROJECTS, ANY SPECIAL FEATURES PECULIAR TO THIS DESIGN.

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES WITH THESE TOLERANCES:

DECIMALS X.x ? 0.025 X.xx ? 0.015 X.xxx ? 0.005

ANGLES X.x ? 1? 30' X.xx ? 0? 30'

DIMENSIONS IN PARENTHESES ARE REFERENCE ONLY

DO NOT SCALE DRAWING CAD GENERATED DRAWING, DO NOT MANUALLY UPDATE

DRAWN

MATERIAL

FINISH

TREATMENT WEIGHT LBS

TITLE

PART TITLE

103 DRAWING# SIZE D SCALE

DWG. NO.

1:1

FILE: Case Assembly - FM - 206-4X

REV.

* SHT 1 OF 2

7

54

59 60

61 62

25 63

 ................
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