RISK ASSESSMENT OF:
Risk Assessment Summary - bakery
BAKERY
|Hazard |Present |Action required |Adequately Controlled |
|1. Use of Mixer |( | | |
|2. Use of Mixer Attachment |( | | |
|3. Use of Dough brake |( | | |
|4. Use of Induction Stove |( | | |
|5. Use of Oven |( | | |
|6. Use of flour/ill health/explosive atmosphere |( | | |
|7. Working at height |( | | |
|8. Use of Knives |( | | |
|9. Use of Bread Slicer |( | | |
|10. Bun Roller |( | | |
| |( | | |
|11. Dough Divider | | | |
| |( | | |
|12. Stick Roller | | | |
| |( | | |
|13. Noise | | | |
| | | | |
| | | | |
| | | | |
| | | | |
| | | | |
Risk Assessment Summary - Bakery
TRAINING PROGRAMME
Name: ………………………………
| | |Trainee’s Initials |Trainer’s Initials |
|Hazard |Date | | |
|1. Use of Mixer | | | |
|2. Use of Mixer Attachment | | | |
|3. Use of Dough brake | | | |
|4. Use of Induction Stove | | | |
|5. Use of Oven | | | |
|6. Use of flour/ill health/explosive atmosphere | | | |
|7. Working at height | | | |
|8. Use of Knives | | | |
|9. Use of Bread Slicer | | | |
|10. Bun Roller | | | |
| | | | |
|11. Dough Divider | | | |
| | | | |
|12. Stick Roller | | | |
| | | | |
|13. Noise | | | |
| | | | |
| | | | |
| | | | |
| | | | |
This form should be photocopied for each member of staff, completed when training
has been carried out and kept as a record of their training
|Risk Assessment of: | |
| |Use of Mixer |
|Department: Bakery |Staff Involved: Bakers |
|Description of Operation: |Ingredients placed into food mixer and guard put in place. Machine operated and once mixing completed, ingredients then removed |
| | | |
| | | |
|Hazards Involved |People Affected |Existing Controls |
|Limbs being trapped in the machine |Bakers |Defective equipment not used. |
|Clothing, hair, etc becoming entangled |Maintenance personnel |No person under 18 allowed to operate or clean machine. |
|Manual handling |Contractors |Safe equipment purchased and subject to annual recorded. maintenance by competent person. |
|Electrical shock | |Use of castor framed trolleys to move large mixing bowls |
|Dust emissions – ill health | |Interlocked guard provided. |
|Explosive atmosphere due to dust |Special considerations: |Ensure gear or clutch lever cannot be easily knocked into operating position. |
| |Inexperienced staff |Operators not to put hands or implements into bowl whilst operating. |
| | |Switched off before cleaning. |
| | |Localised & signed isolation switch.. |
| | |Emergency stop button provided. |
| | |Electrical isolating switch clearly identified. |
| | |Bowl guard kept in place. |
| | |Electrical isolating switch clearly identified |
| | |Training of staff regarding hazards and controls when using the equipment |
| | |Display of dangerous machines notice |
| | |Training in manual handling provided |
| | |Local extraction ventilation provided |
| | |General extraction |
| | |Medical surveillance |
| | |Dust levels assessed |
| | |Cleaning schedule documented |
| | |Electrical equipment appropriate for explosive atmospheres used |
|Severity: |Numbers Affected: |Likelihood: |Risk Factor: |
|Major |One |Unlikely |Low |
| | | | |
|Statutory Provisions: |Provision and Use of Work Equipment Regulations | |Not Complied |
| |Manual Handling Operations Regulations |Complied with | |
| |Dangerous Machines Order | | |
|Additional Controls Required |Date |Additional Controls Required |Date |
| |Com'd | |Com'd |
| | | | |
|Completed By : NAME |Date of Assessment: |Date to be Completed: |Review Date: |
|Position: Manager |Assdate |Comdate |Revdate |
|Risk Assessment of: | |
| |Use of Food Mixer Attachments |
|Department: Bakery |Staff Involved: Bakers |
|Description of Operation: |Attachment fitted to mixer. Food placed into hopper and pressure plate used to push the food through the attachment. Attachment guard replaced. |
| | | |
| | | |
|Hazards Involved |People Affected |Existing Controls |
|Limbs being trapped in machine |Bakers |Defective equipment not used |
|Clothing, hair etc becoming entangled in machine |Maintenance personnel |No person under 18 years allowed to operate or clean the machine |
|Electrical shock |Contractors |Bowl guard kept in place |
|Dust emissions – ill health | |Plunger used to push food through |
|Explosive atmosphere due to dust |Special considerations: |Local extraction ventilation provided |
| |Inexperienced staff |General extraction |
| | |Medical surveillance |
| | |Electrical equipment appropriate for explosive atmospheres used |
| | |Dangerous machine notice displayed Electrical isolation switch clearly identified |
| | |Training of staff regarding hazards and controls when using the equipment |
| | |Safe equipment purchased and subject to annual recorded maintenance by competent person |
|Severity: |Numbers Affected: |Likelihood: |Risk Factor: |
|Major |One |Unlikely |Low |
| | | | |
|Statutory Provisions: |Provision and Use of Work Equipment Regulations | |Not Complied |
| |Dangerous Machines Order |Complied with | |
|Additional Controls Required |Date |Additional Controls Required |Date |
| |Com'd | |Com'd |
| | | | |
|Completed By : NAME |Date of Assessment: |Date to be Completed: |Review Date: |
|Position: Manager |ASSDATE |COMDATE |REVDATE |
|Risk Assessment of: | |
| |Use of Pastry Dough Brake |
| | |
|Department: Bakery |Staff Involved: Bakers |
|Description of Operation: |Pastry dough fed into machine roller and switched on. |
| | | |
| | | |
|Hazards Involved |People Affected |Existing Controls |
|Trapping (rollers and conveyor belt). |Bakery Staff |Purchase of good quality equipment |
|Fire |Contractors |Switched off during cleaning |
|Electrocution Dust emissions – ill health |Co-users of workplace |Isolation switch signed |
|Explosive atmosphere due to dust |Operators |Portable Appliance Testing |
| | |Local extraction ventilation provided |
| |Special considerations: |General extraction |
| |Inexperienced staff |Medical surveillance |
| | |Dust levels assessed |
| | |Cleaning schedule documented |
| | |Electrical equipment appropriate for explosive atmospheres used |
| | |Staff training |
| | |Floor to be dispensed via equipment and not hand |
| | |Sprinkler flour form low height slowly |
| | |Display of Dangerous machine Notice. |
| | |Use of PPE |
|Severity: |Numbers Affected: |Likelihood: |Risk Factor: |
|High |One |Low |Medium |
| | | | |
|Statutory Provisions: |Management of Health and Safety at Work Regulations | |Not Complied |
| |Provision and Use of Work Equipment Regulations |Complied with | |
| |Dangerous Machines Order | | |
|Additional Controls Required |Date |Additional Controls Required |Date |
| |Com'd | |Com'd |
| | | | |
| | | | |
|Completed By : NAME |Date of Assessment: |Date to be Completed: |Review Date: |
|Position: Manager |ASSDATE |COMDATE |REVDATE |
|Risk Assessment of: |Use of Induction Stove |
| | |
|Department: Bakery |Staff Involved: Bakers |
|Description of Operation: |Oven lit using taper/sparker and allowed to raise to cooking temperature. Hot food/trays taken out of oven after cooking and carried to preparation |
| |table. |
| | | |
| | | |
|Hazards Involved |People Affected |Existing Controls |
|Burns to hands and exposed limbs |Bakers |Installation and recorded annual maintenance by approved person |
|Dropping pots on feet |Contractors |Localised isolating switch |
|Electric shock | |Provision of oven cloths to all bakers |
| |Special considerations: |Provision of oven gauntlet gloves in kitchen |
| |Inexperienced staff |Pan handles not allowed to protrude |
| | |Pans not overfilled |
| | |All control knobs present |
| | |Local extraction ventilation provided |
| | |General extraction |
| | |Medical surveillance |
| | |Cleaning schedule documented |
| | |Dust levels assessed |
| | |Electrical equipment appropriate for explosive atmospheres used |
| | |Training of staff regarding hazards and controls |
|Severity: |Numbers Affected: |Likelihood: |Risk Factor: |
|Major |One / Many |Unlikely |Medium |
| | | | |
|Statutory Provisions: |Workplace (Health, Safety and Welfare) Regulations | |Not Complied |
| |Personal Protective Equipment Regulations |Complied with | |
| |Gas Safety (Installation and Use) Regulations | | |
|Additional Controls Required |Date |Additional Controls Required |Date |
| |Com'd | |Com'd |
| | | | |
|Completed By : NAME |Date of Assessment: |Date to be Completed: |Review Date: |
|Position: Manager |ASSDATE |COMDATE |REVDATE |
|Risk Assessment of: | |
| |Use of Oven |
| | |
|Department: Bakery |Staff Involved: Bakers |
|Description of Operation: |Oven lit and allowed to reach cooking temperature. Hot food/trays taken out of oven after cooking and carried to preparation table. |
| | | |
| | | |
|Hazards Involved |People Affected |Existing Controls |
|Burns to hands and exposed limbs |Bakers |Localised isolating switch |
|Dropping trays on feet |Contractors |Adequate fire precautions |
|Electrical shock | |Provision of oven clothes to all chefs |
| |Special considerations: |Provision of oven gauntlet gloves in bakery |
| |Inexperienced staff |All control knows present |
| | |Check no on in trolley oven before turning on and closing door. |
| | |Use of gauntlet gloves to remove hot trolleys from oven. |
| | |Installation and annual maintenance by approved person |
| | |Training of staff regarding hazards and controls. |
| | |Warning notice displayed near glass viewing panel “Caution hot surface” |
| | |Provision of lockable isolated switch & padlock for trolley oven. |
|Severity: |Numbers Affected: |Likelihood: |Risk Factor: |
|Major |One |Likely |Medium |
| | | | |
|Statutory Provisions: |Workplace (Health, Safety and Welfare) Regulations | |Not Complied |
| |Personal Protective Equipment Regulations |Complied with | |
|Additional Controls Required |Date |Additional Controls Required |Date |
| |Com'd | |Com'd |
| | | | |
|Completed By : NAME |Date of Assessment: |Date to be Completed: |Review Date: |
|Position: Manager |ASSDATE |COMDATE |REVDATE |
|Risk Assessment of: | |
| |Use of Flour |
| | |
|Department: Bakery |Staff Involved: Bakers |
|Description of Operation: |Use of flour as part of the production process |
| | | |
| | | |
|Hazards Involved |People Affected |Existing Controls |
|Ill health (eyes, skin, respiratory) |Bakers |No dropping of flour from height. |
|Explosions |Contractors |Use dredgers or sprinklers to spread dusting flour instead of by hand. |
|Slips on dusty floor |Visitors |Spillages cleaned promptly using suitable vacuum or damp mops. |
| | |Careful loading of flower into mixer. |
| |Specially at risk |Start mixer on slow speed. |
| |Asthmatics |Avoid damage to ingredient bags. |
| |People suffering respiratory conditions |PPE as last resort |
| |People working for long periods within industry |PPE assessment |
| | |Face fitting of PPE |
| | |Flour covered |
| | |Roll bags up from bottom while tipping to avoid the need to flatten or fold empty bags. |
| | |Avoid use of compressed airline for cleaning where possible. |
| | |No use of brushes to dry sweep. |
| | |Wear suitable respirator for essential short term dusty tasks. |
| | |Overalls to be worn to prevent contamination of normal work clothes. |
| | |Pre employment medical questionnaire to include questions on present and or past asthma and chest |
| | |illness and symptoms of dermatitis. |
| | |Ensure work exposure limit is below 10mg/m3 over an 8 hour period. |
| | |Ensure short term work exposure limit is below 30mg/m3 over a 15 minute period. |
| | |Dust levels to be assessed |
| | |Use high efficient industrial vacuum to clean suitable for explosive atmospheres |
| | |Training of staff regarding hazards and controls |
| | |Staff to complete a questionnaire after 6 and 12 weeks to enquire about developing systems and |
| | |annually thereafter. |
| | |Health surveillance by a competent person |
| | |Dust levels assessed |
| | |Cleaning schedule documented |
|Severity: |Numbers Affected: |Likelihood: |Risk Factor: |
|Major |One |Likely |Medium |
| | | | |
|Statutory Provisions: |Workplace (Health, Safety and Welfare) Regulations | |Not Complied |
| |management of health and safety at work regulations |Complied with | |
| |Control of substancees hazasrd to health regulations | | |
|Additional Controls Required |Date |Additional Controls Required |Date |
| |Com'd | |Com'd |
| | | | |
|Completed By : NAME |Date of Assessment: |Date to be Completed: |Review Date: |
|Position: Manager |ASSDATE |COMDATE |REVDATE |
|Risk Assessment of: | |
| |Working at height |
| | |
|Department: Bakery |Staff Involved: Cleaners - maitnenance |
|Description of Operation: |Cleaning, maintenance |
| | | |
| | | |
|Hazards Involved |People Affected |Existing Controls |
|Falling down ladder |Maintenance personnel |Falls from height risk assessments to be carried out on all capital and project plans. |
|Falls from vehicles |Contractors |Clean high structures from ground level where possible. |
|Falls from plant and machinery |Co-users of workplace |Safe system of work to be designed at height where necessary. |
|Falls from racking and shelving |Operators |A separate risk assessment to be undertaken before any maintenance work at height commences. |
| |Cleaners |Access to racking by climbing is prohibited. |
| | |Training of staff regarding hazards and controls. |
| | |No young persons allowed to work at height |
| |Special considerations: | |
| |Inexperienced staff | |
| |Lone workers | |
|Severity: |Numbers Affected: |Likelihood: |Risk Factor: |
|Major |One |Likely |Medium |
| | | | |
|Statutory Provisions: |Workplace (Health, Safety and Welfare) Regulations | |Not Complied |
| |Personal Protective Equipment Regulations |Complied with | |
|Additional Controls Required |Date |Additional Controls Required |Date |
| |Com'd | |Com'd |
| | | | |
|Completed By : NAME |Date of Assessment: |Date to be Completed: |Review Date: |
|Position: Manager |ASSDATE |COMDATE |REVDATE |
|Risk Assessment of: | |
| |Use of Knives |
| | |
|Department: Bakery |Staff Involved: Bakery Staff |
|Description of Operation: |Appropriate sharp knife and appropriate cutting surface utilised for cutting/slicing food stuffs |
| | | |
| | | |
|Hazards Involved |People Affected |Existing Controls |
|Cuts to hands |Bakers |Use of correct knife. |
|Stabs to body | |Knives are sharp. |
| | |Arrangements for knife sharpening in place. |
| |Special considerations: |Safe storage provided (blades flat and pointing away) |
| |Inexperienced staff |Knives carried flat at the persons side. |
| |Lone workers |Dropped knives not caught. |
| | |Knives not left in sinks. |
| | |Training of staff regarding hazards and controls. |
| | | |
|Severity: |Numbers Affected: |Likelihood: |Risk Factor: |
|Medium |One |high |Medium |
| | | | |
|Statutory Provisions: |Provision and use of work equipment regulations | |Not Complied |
| | |Complied with | |
|Additional Controls Required |Date |Additional Controls Required |Date |
| |Com'd | |Com'd |
| | | | |
|Completed By : NAME |Date of Assessment: |Date to be Completed: |Review Date: |
|Position: Manager |ASSDATE |COMDATE |REVDATE |
|Risk Assessment of: | |
| |Bread Slicer |
| | |
|Department: Bakery |Staff Involved: Bakery Staff |
|Description of Operation: |Machine |
| | | |
| | | |
|Hazards Involved |People Affected |Existing Controls |
|Cuts |Machine operators |Interlocked guard on sharpened side of blade |
|Amputation of finger digit |Cleaners |Fixed guards on machine frame |
|Electrical shock |Other staff |Daily checks that interlock works and fixed guards in place. |
| |Maintenances |Interlock crumb tray so that machine will not operate unless tray in position. |
| | |Localised signed isolating switch |
| | |Safe equipment purchased and subject to annual recorded maintenance by competent person |
| |Special considerations: |Emergency stop button provided |
| |Inexperienced staff |Training of staff regarding hazards and controls. |
| |Young persons |No young persons to use |
| | |Inexperienced persons to be supervised |
|Severity: |Numbers Affected: |Likelihood: |Risk Factor: |
|Medium |One |high |Medium |
| | | | |
|Statutory Provisions: |Provision and use of work equipment regulations | |Not Complied |
| | |Complied with | |
|Additional Controls Required |Date |Additional Controls Required |Date |
| |Com'd | |Com'd |
| | | | |
|Completed By : NAME |Date of Assessment: |Date to be Completed: |Review Date: |
|Position: Manager |ASSDATE |COMDATE |REVDATE |
|Risk Assessment of: | |
| |Bun roller – Manually Operated |
| | |
|Department: Bakery |Staff Involved: Bakery |
|Description of Operation: |Placing dough in machine and manually lowering top plate and operating second tear. |
| | | |
| | | |
|Hazards Involved |People Affected |Existing Controls |
|Crushing fingers |Bakers |Only one user to operate the machine at any one time. |
|Electrical shock |Cleaners |Training of staff regarding hazards and controls when using the equipment |
|Dust emissions – ill health |Special considerations: |Display notice “Caution” |
|Explosive atmosphere due to dust |Visitors |Local extraction ventilation provided |
| |Inexperienced staff |General extraction |
| | |Medical surveillance |
| | |Electrical equipment appropriate for explosive atmospheres used |
| | |Dust levels assessed |
| | |Cleaning schedule documented |
| | | |
|Severity: |Numbers Affected: |Likelihood: |Risk Factor: |
|Medium |One |high |Medium |
| | | | |
|Statutory Provisions: |Workplace (Health, Safety and Welfare) Regulations | |Not Complied |
| |Personal Protective Equipment Regulations |Complied with | |
| |Provision and use of work equipment regulations | | |
|Additional Controls Required |Date |Additional Controls Required |Date |
| |Com'd | |Com'd |
| | | | |
|Completed By : NAME |Date of Assessment: |Date to be Completed: |Review Date: |
|Position: Manager |ASSDATE |COMDATE |REVDATE |
|Risk Assessment of: | |
| |Dough Divider – manually Operated |
| | |
|Department: Bakery Bakery |Staff Involved: Bakers |
|Description of Operation: |Closing top and moving leaver to raise blades; cleaning. |
| | | |
| | | |
|Hazards Involved |People Affected |Existing Controls |
|Severing |Maintenance personnel |Safe equipment purchase and subject o annual recorded maintenance by competent person. |
|Trapping and crushing |Contractors |Defective equipment not used. |
|Electrical shock |Operators |No person under 18 allowed to operate or clean machine. |
|Dust emissions – ill health |Cleaners |Electrical isolating switch clearly identified. |
|Explosive atmosphere due to dust | |Display of Dangerous Machine notice. |
| |Special considerations: |Local extraction ventilation provided |
| |Inexperienced staff |General extraction |
| | |Medical surveillance |
| | |Electrical equipment appropriate for explosive atmospheres used |
| | |Training of staff regarding hazards and controls when using the equipment |
| | |Dust levels assessed |
| | |Cleaning schedule documented |
|Severity: |Numbers Affected: |Likelihood: |Risk Factor: |
|Medium |One |high |Medium |
| | | | |
|Statutory Provisions: |Workplace (Health, Safety and Welfare) Regulations | |Not Complied |
| |Personal Protective Equipment Regulations |Complied with | |
| |Provision and use of work equipment regulations | | |
|Additional Controls Required |Date |Additional Controls Required |Date |
| |Com'd | |Com'd |
| | | | |
|Completed By : NAME |Date of Assessment: |Date to be Completed: |Review Date: |
|Position: Manager |ASSDATE |COMDATE |REVDATE |
|Risk Assessment of: | |
| |Stick Roller |
| | |
|Department: Bakery |Staff Involved: Bakers |
|Description of Operation: |Closing top and moving leaver to raise blades; cleaning. |
| | | |
| | | |
|Hazards Involved |People Affected |Existing Controls |
|Crushing |Maintenance personnel |Purchase of good quality equipment. |
|Drawing in |Contractors |Installation and annual recorded maintenance by a competent person. |
|Electrical shock |Operators |Localised and signed isolation switch. |
|Dust emissions – ill health |Cleaners |Interlocked and fixed guards in place. |
|Explosive atmosphere due to dust |Co-users of workplace. |Emergency stop button. |
| |Bakers |No person under 18 allowed to operate or clean machine. |
| | |Display dangerous machine notice. |
| |Special considerations: |Switched off before cleaning. |
| |Inexperienced staff |Training of staff regarding hazards and controls when using the equipment. |
| | |Defective equipment not used. Local extraction ventilation provided |
| | |General extraction |
| | |Medical surveillance |
| | |Electrical equipment appropriate for explosive atmospheres used |
| | |Dust levels assessed |
| | |Cleaning schedule documented |
| | | |
|Severity: |Numbers Affected: |Likelihood: |Risk Factor: |
|Medium |One |high |Medium |
| | | | |
|Statutory Provisions: |Workplace (Health, Safety and Welfare) Regulations | |Not Complied |
| |Personal Protective Equipment Regulations |Complied with | |
| |Provision and use of work equipment regulations | | |
|Additional Controls Required |Date |Additional Controls Required |Date |
| |Com'd | |Com'd |
| | | | |
|Completed By : NAME |Date of Assessment: |Date to be Completed: |Review Date: |
|Position: Manager |ASSDATE |COMDATE |REVDATE |
|Risk Assessment of: | |
| |Noise |
| | |
|Department: Bakery |Staff Involved: Bakers & Packers |
|Description of Operation: |Use of general bakery machinery, depanning and moving trolley. |
| | | |
| | | |
|Hazards Involved |People Affected |Existing Controls |
|Hearing loss |Bakers and packers |Purchase low noise machinery |
|Tinnitus | |Where necessary line guards and machine panels with noise dampening material to be fixed. |
| | |Fit anti-vibration mounting where appropriate to machines. |
| | |Ensure good maintenance to stop rattles and noise from wear. |
| | |Ensure that a proprietary knocking-out table with rubber bar is used. |
| | |Maintain rubber bar to ensure that noise from knocking-out is deadened. |
| | |Carry out noise risk assessment |
| | |Implement recommendations of noise risk assessment |
| | |Health surveillance |
| | |Last resort ear plugs/muffs |
| | |Training of staff |
| | |Keeping of medical records 40 years |
| | | |
|Severity: |Numbers Affected: |Likelihood: |Risk Factor: |
|Medium |One |high |Medium |
| | | | |
|Statutory Provisions: |Workplace (Health, Safety and Welfare) Regulations | |Not Complied |
| |Personal Protective Equipment Regulations |Complied with | |
| |Provision and use of work equipment regulations | | |
|Additional Controls Required |Date |Additional Controls Required |Date |
| |Com'd | |Com'd |
| | | | |
|Completed By : NAME |Date of Assessment: |Date to be Completed: |Review Date: |
|Position: Manager |ASSDATE |COMDATE |REVDATE |
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