Owner’s Manual Model TG72K12
Owner's Manual Model TG72K12
AIR-COOLED GASOLINE ENGINE GENERATOR SET
PREFACE
Thank you for purchasing products from EASTERN TOOLS & EQUIPMENT, INC. We appreciate your business. The following manual is only a guide to assist you and is not a complete or comprehensive manual of all aspects of maintaining and repairing your generator. The equipment you have purchased is a complex piece of machinery. We recommend that that you consult with a dealer if you have doubts or concerns as to your experience or ability to properly maintain or repair your equipment. You will save time and the inconvenience of having to go back to the store if you choose to write or call us concerning missing parts, service questions, operating advice, and/or assembly questions. Our gasoline generators have some of the following features:
Lightweight construction
Air cooled
Four-stroke gasoline internal combustion engine
Recoil starter
Large fuel tank
Automatic voltage stabilizer
NFB circuit protector
AC outputs
Low oil level sensor Battery not included: Some brands you can use Champion 94b1, JBS 12N9-4B-1, MOTOCROSS
M2290B, NAPA 740-1869, POWERSONIC CB9-B
The ETQ air-cooled gasoline generators are widely used when electrical power is scarce. Our generators provide a portable mobile solution in supplying power for field operations during project construction. This manual will explain how to operate and service your generator set. If you have any questions or suggestions about this manual, please contact your local dealer or us directly. Consumers should notice that this manual might differ slightly from the actual product as more improvements are made to our products. Some of the pictures in this manual may differ slightly from the actual product as well. Eastern Tools and Equipment, Inc. reserves the right to make changes at any time without notice and without incurring any obligation.
TABLE OF CONTENTS
TECHNICAL SPECIFICATIONS AND DATA EQUIPMENT DESCRIPTION & KNOWING YOUR GENERATOR PACKAGE CONTENTS Assembly Instruction for the use of lifting bracket. AUTO THROTTLE CONTROL SWITCH Instruction for the use of RV adapter Battery Assembly Procedure SAFETY PRECAUTIONS
Electric shock and short circuit Prevention from accidental burns Refueling precautions Engine safety precautions Generator safety PREPARATION BEFORE OPERATION Engine oil Air cleaner GROUNDING THE GENERATOR OPERATING THE GENERATOR Starting the engine Connecting electrical loads and electrical capacity Stopping the engine RECEPTACLES MAINTENANCE Cleaning the generator Spark Plug Storage TROUBLESHOOTING WIRING DIAGRAM PART LISTINGS Exploded Generator View Crankcase Push rod & Valve Rocker Cylinder Head & Cylinder Head Cover Assembly Crankcase Cover Assembly Crankshaft, Piston & Tie-Rod Carburetor Assembly & Air Cleaner Assembly Flywheel & Recoil Starter Ignition Coil Regulating Control System Starting Motor Assy LIMITED WARRANTY PRODUCT REGISTRATION CARD
Page 1 2 3 4 5 6 6 7 8 8 8 8 9 9 9 9 11 12 12 12 13 14 15 16 17 17 18 19 20 21 21 23 24 25 26 27 29 29 32 32 33 34 34
ETQ
EASTERN TOOLS & EQUIPMENT INC
Tel: (888)908-6200
Web Site:
TECHNICAL SPECIFICATIONS AND DATA
Engine Type Displacement Bore ? Stroke Max.Output Max.Torque Fuel Fuel Tank Capacity Operation Hours Engine Oil Engine Oil Capacity Engine Start Pattern Generator Type Phase Power Factor AC Output Voltage AC Output Frequency AC Output Max Power AC Output Rated Power T.H.D Noise Level
Product Weight
TG8250/TG72K12
4-stroke, Air-cooled, OHV 420 cc(23.74 cu in)
88?64 mm (3.5?2.5 in) 9.56 KW (13Hp)@ 3600 r/min 2.7 kg-m(19.5 ft 1b)@2500rpm
Unleaded 24.32 Liters(6.42 gal)
10Hrs @ 50% load SAE 10W-30 or equivalent motor oil
1.0L (33.8 Ounces) Manual start / Electric Start
Synchronous generator Single
Cos = 1.0 120V/240V
60Hz 8250 ? 10% Watts 7250 ? 3% Watts
< 5% 70 dB @ 7m
99 kg(218 lbs)
Product Dimensions
78.0?80.5?71.5 cm (30.71 x 31.69 x 28.15 in)
*Add oil to the engine when the "Oil Warning Light" is on. *Engine might stop and may incur damage if oil is too low. **Please refer to page 15 for receptacle power ratings.
1
ETQ
EASTERN TOOLS & EQUIPMENT INC
Tel: (888)908-6200
Web Site:
EQUIPMENT DESCRIPTION & KNOWING YOUR GENERATOR
Please read this manual and follow the procedures covered in this manual. Become familiar with the generators functions, applications, and limitations. Below is a diagram of the locations of the various controls and functions of the generator
(28) (27)
(26) (25)
ILLUSTRATION OF CONTROLS
(1) (2)
(3) (4)
(5)
(6) (7)
(24) (23)
(8) (9) (10) (11)12
(13) (22)
(21) (19) (20) (18) (17) (16) (15) (14)
(1) FUEL TANK CAP (2) MUFFLER COMP (3) CIRCUIT BREAKER(30A) (4) CIRCUIT BREAKER(30A) (5) SWITCH ASSY.,PANEL(32A) (6) 240/120V LOCKING RECEPTACLE L14-30 (7) LUG GROUND (8) 3-POLE RECEPTACLE L5-30R (9) 120V RECEPTACLE 5-20R (10) FROTH WHEEL 10" (11) WASHER,SPRING 12MM (12) NUT,FLANGE M12 (13) BATTERY KICKSTAND (14) CIRCUIT BREAKER(20A)
(15) RUN TIME METER (16) AUTO THROTTLE SWITCH (17) CAP ASSY,OIL FILLER (18) BOLT,PLUG,DRAIN (19) OIL INDICATOR LIGHT ASSY (20) STAY ASSY (21) PUSHBUTTON ELECTRICITY STARTUP SWITCH (22) STAND ASSY (23) STARTER ASSY,RECOIL (24) AIR/C ASSY (25) COCK ASSY.FUEL (26) CHOKE SET ASSY (27) TANK COMP,FUEL (28) FRAME ASSY
WARNING: DO NOT exceed the generator's wattage/amperage capacity. Our products are
continuously being changed and improved. Every effort has been made to ensure that information in the manual is accurate and up to date. However, we reserve the right to change, alter or otherwise improve the product and this manual at any time without prior notice.
2
ETQ
EASTERN TOOLS & EQUIPMENT INC
PACKAGE CONTENTS
Tel: (888)908-6200
Web Site:
Your generator comes with the items listed below. Please check to see that all of the following items are included with your generator.
If you are missing components DO NOT RETURN TO STORE, please call (888)908-6200 for
customer service.
Order No.
Name
Qty
1
Air-cooled generator set
1
Tool Kit:
Flat Head Screwdriver
Spark Plug Wrench
2
Wrench, 8?10,17?19
1
Bottle Wire
SWITCH PLUG
Assembly Kit:
3
Wheel (2 pcs)
1
Assembly Kit:
4
Wheel Kit Hardware
1
Assembly Kit:
5
Generator Foot (2 pcs)
1
etc.
Assembly Kit:
6
Handle
1
Suspend
7
1
Conveyance Suspend
8
Owner's manual
1
3
ETQ
EASTERN TOOLS & EQUIPMENT INC
ASSEMBLY
Tel: (888)908-6200
Web Site:
Nut U-Bolt Washer Axle
Nut
Wheel Bolt+Nut
Foot
4
ETQ
EASTERN TOOLS & EQUIPMENT INC
Tel: (888)908-6200
Web Site:
Handle Bar Assembly ?Secure the bracket bolt and nut. ?Make sure that the bracket is nicely tightened down. ?Place the handle bar into the bracket. ?Secure with a bolt and nut
BOLT
ABNORMITY NUT
IMMOBILITY PIECE
HANDLE PIPE
Instruction for the use of the lifting bracket.
The lifting bracket is for lifting the generator which is described in the instruction manual, and it can bear 3 to 3.5 times the net weight of the generator.
Step 3: Move it to the middle of the frame. (See below picture)
Operation process: Step 1: Take the lifting bracket attachment out of the box and then enter it from the end of the frame (see below picture).
Step 4: Lift the generator slowly.
Step 2: Move it towards the middle of the frame (please note it does not interfere with or scratch the fuel tank). (See below picture)
Step 5: Remove the lifting bracket by following (step 3step 2step 1) and then fasten it on the frame as standby.
5
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