Cantilever Metal Storage System - Shelving Systems by E-Z ...



E-Z Shelving Systems, Inc.August 20115538 Merriam DriveMerriam, Kansas 66203Toll Free800-353-1331Fax913-384-3399Website Guide SpecificationSpecifier Notes: This product guide specification is written according to the Construction Specifications Institute (CSI) 3-Part Format, including MasterFormat, SectionFormat, and PageFormat, as described in The CSI Construction Specifications Practice Guide.This section must be carefully reviewed and edited by the Architect to meet the requirements of the project and local building code. Coordinate this section with other specification sections and the Drawings. Delete all “Specifier Notes” after editing this section.Section numbers are from MasterFormat 2011 Update. 10 56 13.23CANTILEVER METAL STORAGE SYSTEMSpecifier Notes: This section covers E-Z Shelving Systems, Inc. cantilever metal storage system. Consult E-Z Shelving Systems, Inc. for assistance in editing this section for the specific application.Section 11 41 33 – Foodservice Cantilever Metal Storage System covers E-Z Shelving Systems, Inc. Spacemaker System that complies with NSF International and USDA standards for food preparation installations.GENERALSECTION INCLUDESCantilever metal storage system.RELATED REQUIREMENTSSpecifier Notes: Edit the following list of related sections as necessary. Limit the list to sections with specific information that the reader might expect to find in this section, but is specified elsewhere.Section 04 20 00 – Unit Masonry: Concrete unit masonry walls to receive storage system.Specifier Notes: E-Z Shelving System uprights and shelf brackets can be used to support wood shelves and countertops fabricated by others. Include the following paragraph if wood shelving is required.Section 06 40 00 – Architectural Woodwork: Shop fabrication of wood shelves [and countertops] [with plastic laminate finish] to be installed on shelf brackets and uprights specified in this Section.Section 09 21 16 – Gypsum Board Assemblies: Blocking installed in stud partitions for support and anchorage of storage system components.REFERENCE STANDARDSSpecifier Notes: List standards referenced in this section, complete with designations and titles. Delete standards not included in the edited section. Including a standard in this list does not require compliance with that standard.ASTM International (ASTM):ASTM A240 / A240M – Standard Specification for Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels and for General Applications.ASTM A653 / A653M – Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process.ASTM A1008 / A1008M – Standard Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, Solution Hardened, and Bake Hardenable.ASTM B221 – Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes.ASTM B633 – Standard Specification for Electrodeposited Coatings of Zinc on Iron and Steel.ASTM D522 – Standard Test Methods for Mandrel Bend Test of Attached Organic Coatings.ASTM D2794 – Standard Test Method for Resistance of Organic Coatings to the Effects of Rapid Deformation (Impact).ASTM D3363 – Standard Test Method for Film Hardness by Pencil Test.Federal Specifications (Fed Spec):Fed Spec AA-S-1048 – Shelving, Storage, and Display, Steel, Clip Type.Military Specifications (MIL):MIL S-5059 – Steel, Corrosion-Resistant (18-8), Plate, Sheet Strip.Society of Automotive Engineers (SAE):SAE AMS-QQ-A250/2 – Aluminum Alloy 3003, Plate and Sheet.SUBMITTALSSpecifier Notes: Edit submittal requirements as necessary. Delete submittals not ply with Section 01 33 00 – Submittal Procedures.Product Data: Submit manufacturer’s product data, including list of components, quantities to be provided, and installation instructions.Shop Drawings: Submit manufacturer’s shop drawings, including plans, elevations, sections, and details, indicating dimensions, tolerances, materials, components, fabrication, fasteners, hardware, finish, options, accessories, and layout of system.Samples: Submit manufacturer’s samples:[6-inch] [152-mm] minimum length of upright.Shelf support bracket with clamp assembly.[6-inch] [152-mm] minimum width of shelf in selected finish.Manufacturer’s Certification: Submit manufacturer’s certification that materials comply with specified requirements and are suitable for intended application.Cleaning Instructions: Submit manufacturer’s cleaning instructions.Warranty Documentation: Submit manufacturer’s standard warranty.QUALITY ASSURANCEManufacturer Qualifications: Firm specializing in manufacture of cantilever metal shelving systems with 25 years minimum successful experience.Sole Source Responsibility: Shelving system components [, except wood shelves provided under Section 06 40 00 – Architectural Woodwork,] shall be products from a single manufacturer.DELIVERY, STORAGE, AND HANDLINGDelivery and Acceptance Requirements: Deliver materials to site in manufacturer’s original, unopened containers and packaging, with labels clearly identifying product name and manufacturer.Storage and Handling Requirements:Store and handle materials in accordance with manufacturer’s instructions.Keep materials in manufacturer’s original, unopened containers and packaging until installation.Store materials in clean, dry area indoors.Do not store materials directly on floor.Store materials on flat, level surface, raised above floor, with adequate support to prevent sagging.Protect materials and finish during storage, handling, and installation to prevent damage.WARRANTYWarranty Period: 10 years for properly installed storage system to cover repair or replacement of defective or structurally failed components.PRODUCTSMANUFACTURERE-Z Shelving Systems, Inc., 5538 Merriam Drive, Merriam, Kansas 66203. Toll Free 800-353-1331. Fax 913-384-3399. Website e-. E-mail info@e-.Requests to use equivalent products of other manufacturers shall be submitted in accordance with Section 01 25 13 – Product Substitution Procedures.PERFORMANCE REQUIREMENTSCantilever Metal Storage System: Design, fabricate, and install such that:Shelves are cantilevered without front supports, providing completely open, full width, useable shelves.Shelf lengths are provided to completely fit layout indicated on Drawings without voids, gaps, or wasted space.Shelves may be positioned at any height above base bracket.Systems with slots or holes that dictate shelf heights: Not acceptable.Storage system shall be expandable using additional modular components.Storage system can be dissembled and re-erected in different location or configuration.Specifier Notes: Typical spacing of uprights and shelf length is 48 inches (1,219 mm). Bracket and load capacity is determined by shelf span and depth. For metal shelves, bracket length is the same as shelf depth. For wood shelves, brackets are 2 inches (51 mm) less than shelf depth. Refer to load tables in E-Z Shelving Systems, Inc. product literature and edit the following paragraph to reflect project requirements.Loading capacities for [48 inches] [1,219 mm] [_____] shelf span.Shelf Uniform Load:[12 inches] [305 mm] deep shelf: [200 psf.] [976 kg/m2.][24 inches] [610 mm] deep shelf: [120 psf.] [586 kg/m2.][_____] [inches] [mm] deep shelf: [_____] [psf.] [kg/m2.]Shelf Concentrated Load: [450 lbs] [204 kg] [_____].Specifier Notes: Single shelf brackets carry one half the shelf load. Double shelf brackets carry one half the shelf load of each adjoining shelf, which is equivalent to the load of one complete shelf. Hence, load capacities of double shelf brackets are one half the capacity of the corresponding single shelf bracket. Select recommended load capacities from E-Z Shelving Systems, Inc. product literature to edit the following paragraph to reflect project requirements.Loading Capacity for Single Shelf Bracket:[12 inches] [305 mm] long bracket: [560 lbs.] [254 kg.][24 inches] [610 mm] long bracket: [395 lbs.] [179 kg.][_____] [inches] [mm] long bracket: [_____] [lbs.] [kg.]Loading Capacity for Double Shelf Bracket:[12 inches] [305 mm] long bracket: [280 lbs.] [127 kg.][24 inches] [610 mm] long bracket: [198 lbs.] [90 kg.][_____] [inches] [mm] long bracket: [_____] [lbs.] [kg.]STORAGE SHELVING SYSTEMProvide complete, cantilever shelving system consisting of modular shelves, uprights, shelf brackets, clamp assemblies, fasteners, and other components and accessories that can be field assembled; E-Z Shelving System as manufactured by E-Z Shelving Systems, pliance: System shall comply with Fed Spec AA-S-1048, Kind I, Class 2, Type 7D.Layout: Dimensions, number of tiers, location, spacing, and details shall be as indicated on Drawings and approved shop drawings.Specifier Notes: E-Z Shelving Systems can be wall mounted, freestanding, floor-to-ceiling mounted, or a combination of mounting methods.Mounting Method: Shelving shall be supported on cantilevered brackets attached to [wall mounted] [freestanding] [floor-to-ceiling] uprights.Specifier Notes: Nine standard types of shelving are provided for E-Z Shelving System. They are listed below along with the type of uprights and shelf brackets typically used. Other types of shelving and finishes, such as chrome, are available as custom orders. Contact E-Z Shelving Systems, Inc. for availability of non-standard components and finishes and assistance in specifying custom products.EZGS - Galvanized steel shelves and zinc-plated uprights and brackets.EZGSL - Galvanized steel louvered shelves and zinc-plated uprights and brackets.EZPS - Phosphate-primed steel shelves, uprights, and brackets with electrostatically applied plastic powder resin colored paint coating. Standard colors are white, tan, black, and gray. Custom colors are available as a special order.EZPSL - Phosphate-primed steel louvered shelves, uprights, and brackets with electrostatically applied plastic powder resin colored paint coating. Standard colors are white, tan, black, and gray. Custom colors are available as a special order.EZAS - Sheet aluminum shelves and shelf brackets, extruded aluminum uprights, and zinc-plated steel foot brackets.EZSS - Stainless steel shelves, uprights, and brackets.NSWS - Stainless steel NSF-certified wire shelves, uprights, and brackets.NSWZ - Zinc-plated NSF-certified wire shelves, uprights, and brackets.NSWE - Zinc-plated NSF-certified wire shelves with powder paint coating and zinc-plated uprights and brackets. As an option, powder paint coated uprights and brackets can be provided. Standard paint colors for wire shelves are green, blue green, and gray. When used for Food Service standard paint color for uprights and brackets is gray. For other applications standard paint colors are white, tan, black, and gray. Custom colors are available as a special order.SOLID AND LOUVERED SHELVESSpecifier Notes: Except for wire shelves, standard shelf lengths are 36, 48, and 60 inches (914, 1219, and 1,524 mm). Standard shelf depths range from 6 to 36 inches (152 to 914 mm) in 2-inch (51-mm) increments. Custom sizes are also available by contacting E-Z Shelving Systems, Inc. Shelf size can be specified below for each selected shelf type. However, if several different sizes are required, it is preferable to indicate dimensions on Drawings or in a Shelving Schedule included in Part 3 of this specification section.Select the appropriate shelf types from the following. If more than one type is required, indicate with letter designation. Use same type designations on Drawings.Include this paragraph for EZGS solid surface, galvanized steel shelves.Type [A]: Solid surface, galvanized steel shelves; EZGS as manufactured by E-Z Shelving Systems, Inc.Material: [16 gauge] [1.6 mm] galvanized steel sheet complying with ASTM A653 with G-90 coating of [1-1/4 oz per sq ft] [33 g/m2].Profile: Form shelf from single sheet with front edge bent down and back edge bent up to provide rigidity. Provide front and back flanges with return so that cut edges are not exposed. Shelves shall have no unsanitary hems, crevices, or folds.Pre-punch shelves for attachment to brackets. Provide with screws and wingnuts for attachment.Size: [[_____] [inches] [mm] long by [_____] [inches] [mm] deep.] [As indicated on Drawings.] [As scheduled in Part 3.]Specifier Notes: Include this paragraph for EZGSL louvered, galvanized steel shelves.Type [B]: Louvered, galvanized steel shelves; EZGSL as manufactured by E-Z Shelving Systems, Inc.Material: [16 gauge] [1.6 mm] galvanized steel sheet complying with ASTM A653 with G-90 coating of [1-1/4 oz per sq ft] [33 g/m2].Profile: Form shelf from single sheet with front edge bent down and back edge bent up to provide rigidity. Provide front and back flanges with return so that cut edges are not exposed. Shelves shall have no unsanitary hems, crevices, or folds.Louvered Surface: Provide grid of [3/4 by 1-3/4 inches] [19 by 44 mm] oblong slots spaced at [2-1/4 inches] [57 mm].Pre-punch shelves for attachment to brackets. Provide with screws and wingnuts for attachment.Size: [[_____] [inches] [mm] long by [_____] [inches] [mm] deep.] [As indicated on Drawings.] [As scheduled in Part 3.]Specifier Notes: Include this paragraph for EZPS solid surface, powder paint coated, steel shelves.Type [C]: Solid surface, powder paint coated, steel shelves; EZPS as manufactured by E-Z Shelving Systems, Inc.Material: [16 gauge] [1.6 mm] steel sheet complying with ASTM A1008 phosphate primed and finished with electrostatically applied plastic powder resin paint coating with these characteristics.Hardness: 2H tested in accordance with ASTM D3363.Flexibility: Passes [1/8-inch] [3-mm] conical mandrel tested in accordance with ASTM D522.Impact Resistance: 160/160 direct and reverse tested in accordance with ASTM D2794.Tensile Strength: [5,300 psi.] [373 kg/cm2.]Elongation: 3 percent.Color: [White] [Tan] [Black] [Gray] [Custom color designated by Architect].Profile: Form shelf from single sheet with front edge bent down and back edge bent up to provide rigidity. Provide front and back flanges with return so that cut edges are not exposed. Shelves shall have no unsanitary hems, crevices, or folds.Pre-punch shelves for attachment to brackets. Provide with screws and wingnuts for attachment.Size: [[_____] [inches] [mm] long by [_____] [inches] [mm] deep.] [As indicated on Drawings.] [As scheduled in Part 3.]Specifier Notes: Include this paragraph for EZPSL louvered surface, powder coated, steel shelves.Type [D]: Louvered, powder coated, steel shelves; EZPSL as manufactured by E-Z Shelving Systems, Inc.Material: [16 gauge] [1.6 mm] steel sheet complying with ASTM A1008 phosphate primed and finished with electrostatically applied plastic powder resin paint coating with these characteristics.Hardness: 2H tested in accordance with ASTM D3363.Flexibility: Passes [1/8 inch] [3 mm] conical mandrel tested in accordance with ASTM D522.Impact Resistance: 160/160 direct and reverse tested in accordance with ASTM D2794.Tensile Strength: [5,300 psi.] [373 kg/cm2.]Elongation: 3 percent.Color: [White] [Tan] [Black] [Gray] [Custom color designated by Architect].Profile: Form shelf from single sheet with front edge bent down and back edge bent up to provide rigidity. Provide front and back flanges with return so that cut edges are not exposed. Shelves shall have no unsanitary hems, crevices, or folds.Louvered Surface: Provide grid of [3/4 by 1-3/4 inches] [19 by 44 mm] oblong slots spaced at [2-1/4 inches] [57 mm].Pre-punch shelves for attachment to brackets. Provide with screws and wingnuts for attachment.Size: [[_____] [inches] [mm] long by [_____] [inches] [mm] deep.] [As indicated on Drawings.] [As scheduled in Part 3.]Specifier Notes: Include this paragraph for EZAS solid surface, aluminum shelves.Type [E]: Solid surface, aluminum shelves; EZAS as manufactured by E-Z Shelving Systems, Inc.Material: [0.08 inch] [2 mm] aluminum sheet complying with SAE AMS-QQ-A250/2, Type 5052.Specifier Notes: Standard finish is aluminum mill finish.Finish: Aluminum mill finish.Profile: Form shelf from single sheet with front edge bent down and back edge bent up to provide rigidity. Provide front and back flanges with return so that cut edges are not exposed. Shelves shall have no unsanitary hems, crevices, or folds.Pre-punch shelves for attachment to brackets. Provide with screws and wingnuts for attachment.Size: [[_____] [inches] [mm] long by [_____] [inches] [mm] deep.] [As indicated on Drawings.] [As scheduled in Part 3.]Specifier Notes: Include this paragraph for EZSS solid surface, stainless steel shelves.Type [F]: Solid surface, stainless steel shelves; EZSS as manufactured by E-Z Shelving Systems, Inc.Material: [18 gauge] [1.3 mm] stainless steel, Types 304-2B and 304-3 complying with ASTM A240 and MIL S-5059.Profile: Form shelf from single sheet with front edge bent down and back edge bent up to provide rigidity. Provide front and back flanges with return so that cut edges are not exposed. Shelves shall have no unsanitary hems, crevices, or folds.Pre-punch shelves for attachment to brackets. Provide with screws and wingnuts for attachment.Size: [[_____] [inches] [mm] long by [_____] [inches] [mm] deep.] [As indicated on Drawings.] [As scheduled in Part 3.]COUNTERTOPSSpecifier Notes: Solid surface shelves 24 to 36 inches (610 to 914 mm) deep can be used as countertops or work surfaces when mounted on special countertop-type brackets. As a custom order, countertops greater than 36 inches (914 mm) can be provided. In applications such as laboratories, cantilevered countertops can be used with shelving above and below. Include this article if countertops are required.Where [indicated on Drawings] [scheduled in Part 3], provide countertops with countertop brackets.Material: Match material and finish of specified solid surface shelves.Specifier Notes: Countertops can be provided with or without integral backsplashes. Include this paragraph if backsplashes are required.Profile: Form countertop from single sheet with front edge bent down and back edge bent up to provide rigidity [and form [4 inches] [102 mm] high backsplash]. Provide front and back flanges with return so that cut edges are not exposed. Shelves shall have no unsanitary hems, crevices, or folds.Size: [[_____] [inches] [mm] long by [_____] [inches] [mm] deep.] [As indicated on Drawings.] [As scheduled in Part 3.]WIRE SHELVESSpecifier Notes: The three types of wire shelving provided by E-Z Shelving Systems, Inc. - NSWS, NSWZ, and NSWE - are certified by NSF International for use in foodservice facilities.Standard wire shelf lengths are 24, 30, 36, 42, 48, 54, and 60 inches (610, 762, 914, 1,067, 1,219, 1,372, and 1,524 mm). Standard wire shelf depths are 12, 14, 18, 21, and 24 inches (305, 356, 457, 533, and 610 mm). Custom sizes are also available by contacting E-Z Shelving Systems, Inc. Shelf size can be specified below as part of the wire shelf description. However, if several different sizes are required, it is preferable to indicate dimensions on Drawings or in a Shelving Schedule included in Part 3 of this specification section.Include this paragraph for NSWS stainless steel wire shelves.Type [G]: NSF-certified, stainless steel wire shelves; NSWS as manufactured by E-Z Shelving Systems, Inc.Material: Stainless steel wire, Type 304.Size: [[_____] [inches] [mm] long by [_____] [inches] [mm] deep.] [As indicated on Drawings.] [As scheduled in Part 3.]Specifier Notes: Include this paragraph for NSWZ zinc-plated steel wire shelves.Type [H]: NSF-certified, steel wire shelves zinc plated; NSWZ as manufactured by E-Z Shelving Systems, Inc.Material: Steel wire zinc plated in accordance with ASTM B633.Size: [[_____] [inches] [mm] long by [_____] [inches] [mm] deep.] [As indicated on Drawings.] [As scheduled in Part 3.]Specifier Notes: Include this paragraph for NSWE zinc-plated steel wire shelves with powder paint coating.Type [I]: NSF-certified, steel wire shelves zinc plated with powder paint coating; NSWE as manufactured by E-Z Shelving Systems, Inc.Material: Steel wire zinc plated in accordance with ASTM B633 and finished with electrostatically applied plastic powder resin paint coating with these characteristics:Hardness: 2H tested in accordance with ASTM D3363.Flexibility: Passes [1/8 inch] [3 mm] conical mandrel tested in accordance with ASTM D522.Impact Resistance: 160/160 direct and reverse tested in accordance with ASTM D2794.Tensile Strength: [5,300 psi.] [373 kg/cm2.]Elongation: 3 percent.Specifier Notes: Warranty may vary according to finish. Consult E-Z Shelving Systems, Inc. for more information.Color: [Green] [Blue Green] [Gray].Material: Zinc-plated steel wire.Size: [[_____] [inches] [mm] long by [_____] [inches] [mm] deep.] [As indicated on Drawings.] [As scheduled in Part 3.]Wire Shelf Construction: Top wire mat supported by front, rear, and end wire trusses.Wire Mat: [10 gauge] [3.5 mm] diameter wires spaced at [7/8 inch] [22 mm] and welded to intermediate, perpendicular, [6 gauge] [4.7 mm] support wires.End Trusses: Three-wire truss consisting of [2 gauge] [6 mm] diameter bottom wire, [6 gauge] [4.7 mm] diameter serpentine truss wire, and [6 gauge] [4.7 mm] diameter top wire.Front and Rear Trusses: Four-wire truss consisting of [2 gauge] [6 mm] diameter bottom wire, [6 gauge] [4.7 mm] diameter serpentine truss wire, and two [6 gauge] [4.7 mm] diameter top wires. Top wires encase and hold wire mat.Corners: At each corner provide welded [12 gauge] [2.8 mm] conical-shaped collar, [1-3/4 inches] [44 mm] high with tapered ABS plastic or aluminum sleeve attached to knob-type shelf bracket.Shelf Construction Variance: In some depths, wire mat, truss, and collar design may vary, but shall provide load capacity equal to or exceeding capacity of shelf construction as specified.UPRIGHTSSpecifier Notes: Four functional types of uprights are provided for the E-Z Shelving System for receiving shelf brackets and supporting shelves:Wall-mounted uprights with pre-punched, double flange for attachment to wall.Floor-to-ceiling-mounted, double-faced uprights for back-to-back shelving and anchored with floor and ceiling brackets.Freestanding, single-faced, heavy-duty uprights installed with anti-sway bars.Freestanding, double-faced, heavy-duty uprights for back-to-back shelving and installed with anti-sway bars.Edit the following paragraph to indicate types of uprights required for project. If more than one type is required, indicate with letter designation. Use same type designation on Drawings.Types: Provide the following uprights as required for shelving layout indicated on Drawings.Type [A]: Wall-mounted upright with slotted tubular face to receive shelf brackets and double flange on backside for attachment to substrate. Flanges shall be punched with [1/4 inch] [6 mm] diameter mounting holes starting [2 inches] [51 mm] from each end.Type [B]: Floor-to-ceiling-mounted upright with slotted tubular face on both sides to receive shelf brackets for back-to-back, center-of-room storage. Upright shall be fabricated by welding or bolting two wall-mounted uprights back-to-back.Type [C]: Freestanding, heavy-duty upright with single slotted tubular front face to receive shelf brackets and reinforcing channel on back. Designed to be installed with anti-sway bars.Type [D]: Freestanding, heavy-duty upright with slotted tubular faces on both sides to receive shelf brackets and reinforcing channel in center. Designed to be installed with anti-sway bars.Specifier Notes: Uprights are fabricated from four metal and finish combinations: zinc-plated steel, powder paint coated steel, extruded aluminum, and stainless steel. Refer to list in Article 2.3 Storage Shelving System for typical upright used in conjunction with various shelf types. Indicate required upright material in the following paragraph.Material:[Zinc-Plated Steel: [14 gauge] [2 mm] steel sheet zinc plated in accordance with ASTM B633 and chromate dipped.][Powder Paint Coated Steel: [14 gauge] [2 mm] steel sheet complying with ASTM A1008 phosphate primed and finished with electrostatically applied plastic powder resin paint. Finish and color to match shelves.][Extruded Aluminum: Extruded aluminum complying with ASTM B221, Type 6061-T6 with [aluminum mill finish] [anodized finish] to match shelves.][Stainless Steel: [14 gauge] [2 mm] stainless steel, Type 304-2B complying with ASTM A240 and MIL S-5059.]Specifier Notes: Most uprights are available from 48 to 120 inches (1,219 to 3,048 mm) lengths in 12-inch (305-mm) increments. Some uprights are available in lengths up to 192 inches (4,877 mm). Refer to E-Z Shelving Systems, Inc. product literature for stock upright lengths. Uprights can also be factory or field cut to required lengths. Lengths can be specified below as part of upright description. However, if several different sizes are required, it is preferable to indicate dimensions on Drawings or in a Shelving Schedule included in Part 3 of this specification section.Length: [[_____] [inches] [mm].] [As indicated on Drawings.] [As scheduled in Part 3.]BRACKETSSpecifier Notes: Eight types of shelf and anchoring brackets are available for the E-Z Shelving System:Single shelf, tapered bracket to support one shelf end.Double, tapered bracket to support ends of two adjoining shelves.Single shelf, rectangular foot bracket to support one bottom shelf, form end base, and anchor to floor to stabilize freestanding shelving units.Double, rectangular foot bracket to support ends of two adjoining shelves, form end base, and anchor to floor to stabilize freestanding shelving units.Tapered ceiling bracket to anchor floor-to-ceiling uprights to ceiling.Single shelf, tapered, knob bracket to support one wire shelf end. Top flange of bracket has two cylindrical knobs to receive wire shelf corner collars.Double, tapered, knob bracket to support ends to two adjoining wire shelves. Top flange of bracket has four cylindrical knobs to receive wire shelf corner collars.Tapered countertop bracket designed with top and bottom flanges to support countertops ranging in depth from 24 to 36 inches (610 to 914 mm).Edit the following paragraph to indicate types of brackets required for project. Indicate different types with letter designation. Use same type designation on Drawings.Types: Provide brackets and equip with left or right flanges as shown on approved shop drawings to accommodate shelving layout indicated on Drawings.Type [A]: Single shelf, tapered bracket with top flange to support one shelf end.Type [B]: Double, tapered bracket with top flange to support ends of two adjoining shelves.Type [C]: Single shelf, rectangular foot bracket with top flange to support one bottom shelf. Provide bracket with bottom flange which can be anchored to floor to stabilize freestanding shelving units.Type [D]: Double, rectangular foot bracket with top flange to support ends of two adjoining bottom shelves. Provide bracket with bottom flange which can be anchored to floor to stabilize freestanding shelving units.Type [E]: Tapered ceiling bracket with top flange to anchor floor-to-ceiling uprights to ceiling.Type [F]: Single shelf, tapered, knob bracket to support one wire shelf end. Top flange of bracket has two cylindrical knobs to receive wire shelf corner collars.Type [G]: Double, tapered, knob bracket to support ends to two adjoining wire shelves. Top flange of bracket has four cylindrical knobs to receive wire shelf corner collars.Type [H]: Tapered bracket with top and bottom flanges for additional strength to support countertops.Specifier Notes: Brackets are fabricated from four metal and finish combinations: zinc-plated steel, powder paint coated steel, aluminum, and stainless steel. Refer to list in Article 2.3 Storage Shelving System for typical brackets used in conjunction with various shelf types. Indicate required shelf material in the following paragraph.Material:[Zinc-Plated Steel: [12 gauge] [2.8 mm] steel sheet zinc plated and chromate dipped in accordance with ASTM B633.][Powder Paint Coated Steel: [12 gauge] [2.8 mm] steel sheet complying with ASTM A1008 phosphate primed and finished with electrostatically applied plastic powder resin paint. Finish and color to match shelves.][Aluminum: [0.125 inch] [3 mm] aluminum sheet complying with SAE AMS-QQ-A250/2, Type 5052.][Stainless Steel: [12 gauge] [2.8 mm] stainless steel, Type 304-2B complying with ASTM A240 and MIL S-5059.]Specifier Notes: Single and double shelf brackets are provided in lengths to match shelf depth. If wood shelves are being provided by others, brackets should be 2 inches (51 mm) less than wood shelf depth. Heel dimension of tapered shelf brackets is with 2-5/8, 4-5/8, or 5-3/8 inches (67, 117, or 143 mm) depending of bracket length. Rectangular foot brackets have a standard height of 9-1/2 inches (241 mm) and custom height of 5-1/2 inches (140 mm). Bracket dimensions can be specified below. However if several different sizes are required, it is preferable to indicate dimensions on Drawings or in a Shelving Schedule included in Part 3 of this specification section.Size: [[_____] by [_____] [inches] [mm].] [As required to accommodate shelf depth.] [As indicated on Drawings.] [As scheduled in Part 3.]Provide brackets with clamp assemblies designed to rigidly attach brackets to uprights.Type: Split unit with profile to match tubular slot extension of upright. Provide with [3/8 inch] [10 mm] diameter bolt and nut for attachment.Material: Electro-zinc-plated steel in accordance with ASTM B633 and chromate dipped.ACCESSORIESSpecifier Notes: Numerous accessories are available from E-Z Shelving Systems, Inc. to accommodate various storage applications. In addition, custom fabricated accessories can be provided. Contact E-Z Shelving Systems, Inc. for information and assistance in specifying custom designs. Edit this paragraph to reflect required accessories. Delete non-applicable products.Type of fastener used to anchor uprights and ceiling and foot brackets will depend of type of substrate and project conditions.Fasteners: Provide fasteners as required for secure, rigid installation to meet specified performance requirements. Type, size, and spacing shall be as recommended by manufacturer and indicated on approved shop drawings. Minimum fasteners shall be:Wood Studs and Blocking: [1/4 inch] [6 mm] diameter lag screws, [2-1/2 inches] [64 mm] long.Metal Studs, Concrete Unit Masonry, and Hollow Tile: [1/4 inch] [6 mm] diameter toggle bolts.Masonry and Concrete Walls: Expansion shields with [1/4 inch] [6 mm] diameter lag screws, [2-1/2 inches] [64 mm] long.Concrete Walls and Floors: Nail gun fasteners.Specifier Notes: Anti-sway braces are used to laterally brace freestanding shelving units. For shelving heights greater than 84 inches (2,134 mm), ceiling or other method of top bracing is recommended.Anti-Sway Braces: Provide [1 inch] [25 mm] by [6 gauge] [4.8 mm] steel straps to cross-brace freestanding shelving and meet specified performance requirements.Specifier Notes: Braces for galvanized steel and aluminum uprights are zinc-plated steel, for powder paint coated steel uprights are powder paint coated steel, and for stainless steel uprights are nickel plated. Edit this paragraph to reflect type of uprights and braces required.Finish:For [Galvanized Steel] [Extruded Aluminum] Uprights: Zinc plated in accordance with ASTM B633 and chromate dipped.]For Stainless Steel Uprights: Nickel plated.Powder Paint Coated Uprights: Electrostatically applied plastic powder resin paint. Finish and color to match shelves and uprights.Fasteners: Machine screws with nylon-locking hex nuts.Specifier Notes: E-Z Shelving Systems, Inc. can provide solid end panels for storage units in materials and finishes to match shelves. Edit and include this paragraph if end panels are required.End Panels: Provide full height, solid metal end panels for ends of storage units.Width: Match shelf depth.Material:[Galvanized Steel: [16 gauge] [1.6 mm] galvanized steel sheet complying with ASTM A653 with G-90 coating of [1-1/4 oz per sq ft] [33 g/m2.][Powder Paint Coated Steel: [16 gauge] [1.6 mm] steel sheet complying with ASTM A1008 phosphate primed and finished with electrostatically applied plastic powder resin paint. Finish and color to match shelves.][Aluminum: [0.08 inch] [2 mm] aluminum sheet complying with SAE AMS-QQ-A250/2, Type 5052.][Stainless Steel: [18 gauge] [1.3 mm] stainless steel, Type 304-2B complying with ASTM A240 and MIL S-5059.]Mounting: Provide L-shaped edge strip to fit under shelf and attach to shelf bracket. End panels to be bolted to edge strips.Specifier Notes: Projecting edge strips can be provided for shelves to prevent stored materials from sliding off during seismic activity. Include this paragraph if seismic strips are required.Seismic Strips: Provide projecting metal edge strips for front of shelves and L-shaped end strip to prevent stored materials from sliding off shelves during seismic activity.Material:[Galvanized Steel: [16 gauge] [1.6 mm] galvanized steel sheet complying with ASTM A653 with G-90 coating of [1-1/4 oz per sq ft] [33 g/m2.][Powder Paint Coated Steel: [16 gauge] [1.6 mm] steel sheet complying with ASTM A1008 phosphate primed and finished with electrostatically applied plastic powder resin paint. Finish and color to match shelves.][Aluminum: [0.08 inch] [2 mm] aluminum sheet complying with SAE AMS-QQ-A250/2, Type 5052.][Stainless Steel: [18 gauge] [1.3 mm] stainless steel, Type 304-2B complying with ASTM A240 and MIL S-5059.]Mounting: Front edge strip bolts to shelf flange. L-shaped end strip to fit under shelf and attach to shelf bracket.Specifier Notes: Base closure pieces can be used in conjunction with foot brackets to provide a solid, flush base for storage unit. Include this paragraph if closure pieces are required.Base Closures: Provide metal closure pieces to install at bottom of shelving units and form solid flush base.Size: Height to match foot bracket. Width to match shelf width.Material:[Galvanized Steel: [16 gauge] [1.6 mm] galvanized steel sheet complying with ASTM A653 with G-90 coating of [1-1/4 oz per sq ft] [33 g/m2.][Powder Paint Coated Steel: [16 gauge] [1.6 mm] steel sheet complying with ASTM A1008 phosphate primed and finished with electrostatically applied plastic powder resin paint. Finish and color to match shelves.][Aluminum: [0.08 inch] [2 mm] aluminum sheet complying with SAE AMS-QQ-A250/2, Type 5052.][Stainless Steel: [18 gauge] [1.3 mm] stainless steel, Type 304-2B complying with ASTM A240 and MIL S-5059.]Mounting: Provide flanges for closure pieces to wrap around shelf and screw attach to foot bracket.Utility Rail: Provide rail to support hooks and other types of hangers [as indicated on Drawings.] [as scheduled in Part 3.]Construction: [1 inch] [25 mm] by [6 gauge] [5.2 mm] rail welded to end brackets with holes for attachment to uprights with clamp assemblies.Length: [48 inches.] [1,219 mm.] [_____] [As indicated on Drawings.] [As scheduled in Part 3.]Finish: Zinc plated in accordance with ASTM B633 and chromate dipped.Hooks: Provide hooks to attach to utility rails [as indicated on Drawings.] [as scheduled in Part 3.]Type: [S-hook] [Steel rod hook with welded flange].Finish: Zinc plated in accordance with ASTM B633 and chromate dipped.Tire Racks: Provide tire rack assemblies to attach to uprights [as indicated on Drawings.] [as scheduled in Part 3.]Assembly to consist of pairs of:Tapered shaped, [12 gauge] [2.8 mm] steel brackets with clamp assemblies.[1/8 by 1-1/4 by 1-1/4 by 48 inches] [3 by 32 by 32 by 1,219 mm] steel angle rails.Suspension braces.Brace attachments with clamp assemblies.Finish: Zinc plated in accordance with ASTM B633 and chromate dipped.Hanger Rod Assemblies: Provide hanger rod assemblies to attach to uprights [as indicated on Drawings.] [as scheduled.] Assembly to consist of:Specifier Notes: Hanger rod is provided either as chrome-plated steel or stainless steel.Hanger Rod: [1-1/16 inch diameter by [14 gauge] [2 mm] by [48 inches] [1,219 mm] [chrome-plated steel tube.] [stainless steel, Type 304-2B complying with ASTM A240 and MIL S-5059.] Provide end caps for rod.Rod and Shelf Brackets:Type: Single shelf, tapered bracket with top flange to support shelf end and front flange with hole to receive hanger rod.Specifier Notes: Four material and finish options are provided for brackets to match selected shelf.Material:[Zinc-Plated Steel: [14 gauge] [2 mm] steel sheet zinc plated in accordance with ASTM B633 and chromate dipped.][Powder Paint Coated Steel: [14 gauge] [2 mm] steel sheet complying with ASTM A1008 phosphate primed and finished with electrostatically applied plastic powder resin paint. Finish and color to match shelves.][Aluminum: [0.125 inch] [3 mm] aluminum sheet complying with SAE AMS-QQ-A250/2, Type 5052.][Stainless Steel: [14 gauge] [2 mm] stainless steel, Type 304-2B complying with ASTM A240 and MIL S-5059.]Specifier Notes: E-Z Shelving Systems, Inc. can provide custom-fabricated shelf dividers to match selected shelving type. Typical divider is 8 inches (203 mm) high by 12 inches (305 mm).Shelf Dividers: Provide flanged shelf dividers with radiused corners [as indicated on Drawings.] [as scheduled.]Size: [8 inches] [203 mm] high by [12 inches] [305 mm] wide with [4 inches] [102 mm] mounting flange.Material:[Zinc-Plated Steel: Steel sheet zinc plated in accordance with ASTM B633 and chromate dipped.][Powder Paint Coated Steel: Steel sheet complying with ASTM A1008 phosphate primed and finished with electrostatically applied plastic powder resin paint. Finish and color to match shelves.][Aluminum: Aluminum sheet complying with SAE AMS-QQ-A250/2, Type 5052.][Stainless Steel: Stainless steel, Type 304-2B complying with ASTM A240 and MIL S-5059.]Mounting: [Adhesive tape.] [Magnetic strips.]EXECUTIONCOORDINATIONSpecifier Notes: Include the following paragraph if uprights are mounted on stud walls.Coordinate requirements for stud spacing, blocking, and auxiliary structural supports to ensure adequate means for installation of shelving system.Specifier Notes: Shelves and countertops can be fabricated with cut-outs to accommodate columns, pipes, and other protrusions from wall.Coordinate shelving system layout with columns, wall-mounted pipes and conduit, and other wall protrusions. Provide cut-outs in shelving [and countertops] such that components fit tight around protruding elements. Field verify required dimensions.Specifier Notes: Include the following paragraph if floor-to-ceiling uprights are required.Coordinate with installation of suspended ceiling system to ensure adequate blocking, bracing, and auxiliary structural support is provided for attachment of ceiling brackets and support of uprights.Coordinate installation of shelving system with application of floor, wall, and ceiling finishes. To the extent possible, install shelving components after finishes have been applied.INSPECTIONBefore Installation:Inspect substrates to receive shelving and verify surfaces are smooth, plumb, and suitable for anchoring uprights.Inspect storage system components for damage. Do not install bent, dented, scratched, or otherwise damaged items.Verify all required components are available.INSTALLATIONInstall shelving system in accordance with approved shop drawings and manufacturer's installation instructions.Layout storage system with temporary markings to indicate upright locations.Wall-Mounted Uprights: Accurately space uprights and install plumb with fasteners of type, size, and spacing recommended by manufacturer for type of substrate.Specifier Notes: Include the following two paragraphs if floor-to-ceiling or freestanding shelving is required.[Floor-to-Ceiling] [Freestanding] Uprights: Attach foot brackets to uprights with clamp assemblies. Ensure bracket is perpendicular to upright. [Attach ceiling brackets to top of upright with clamp assembly.] Ensure uprights are accurately positioned and plumb. Secure ceiling bracket to substrate with fasteners of type, size, and spacing recommended by manufacturer for type of substrate.Anti-Sway Braces: Where indicated on approved shop drawings, install pair of anti-sway braces on backside of uprights. Screw attach braces [6 inches] [152 mm] from top of upright. Attach bottom end of braces to adjacent upright forming an X.Brackets: Insert shelf brackets in uprights and secure with clamp assemblies. Ensure brackets are accurately aligned so installed shelves will be level.Shelves: Position shelves on brackets, align mounting holes, and anchor with fasteners of type, size, and spacing recommended by manufacturer.Accessories: Install accessories in locations indicated on approved shop drawings. Install components rigidly, secure, plumb, and level with fasteners of type, size, and spacing recommended by manufacturer.ADJUSTINGRemove and replace damaged components.[Touch-up minor scratches on painted components with manufacturer provided paint matching original finish.]CLEANINGThoroughly clean and polish storage system components.Do not use harsh cleaning materials or methods that could damage finish.PROTECTIONProtect installed storage system components from subsequent construction activities. SCHEDULESpecifier Notes: A schedule of required storage system components can be provided as part of this section or as part of the Drawings. Schedule will typically indicate quantities, types, model numbers, sizes, and finishes of items. The following is a suggested format for developing a schedule. Refer to E-Z Shelving Systems, Inc. product literature for component model numbers.Provide quantities and types of storage system components as specified in Part 2 - Products. Model numbers refer to products manufactured by E-Z Shelving Systems, Inc.:Room No. [_____] - [_____]:Uprights:Type A: [__quantity__] each [__type of upright__], Model No. [_____], [__length__] long, and [__finish__].Type B: [__quantity__] each [__type of upright__], Model No. [_____], [__length__] long, and [__finish__].Brackets:Type A: [__quantity__] each [__type of bracket__], Model No. [_____], [__length__] long, and [__finish__].Type B: [__quantity__] each [__type of bracket__], Model No. [_____], [__length__] long, and [__finish__].Shelves:Type A: [__quantity__] each, Model No. [_____], [__width__] wide by [__depth__] deep, and [__finish__].Type B: [__quantity__] each, Model No. [_____], [__width__] wide by [__depth__] deep, and [__finish__].Accessories:Accessory A: [__quantity__] each, [__type of accessory__], Model No. [_____], [__size__], and [__finish__].Accessory B: [__quantity__] each, [__type of accessory__], Model No. [_____], [__size__], and [__finish__].Room No. [_____] - [_____]:Uprights:Type A: [__quantity__] each [__type of upright__], Model No. [_____], [__length__] long, and [__finish__].Type B: [__quantity__] each [__type of upright__], Model No. [_____], [__length__] long, and [__finish__].Brackets:Type A: [__quantity__] each [__type of bracket__], Model No. [_____], [__length__] long, and [__finish__].Type B: [__quantity__] each [__type of bracket__], Model No. [_____], [__length__] long, and [__finish__].Shelves:Type A: [__quantity__] each, Model No. [_____], [__width__] wide by [__depth__] deep, and [__finish__].Type B: [__quantity__] each, Model No. [_____], [__width__] wide by [__depth__] deep, and [__finish__].Accessories:Accessory A: [__quantity__] each, [__type of accessory__], Model No. [_____], [__size__], and [__finish__].Accessory B: [__quantity__] each, [__type of accessory__], Model No. [_____], [__size__], and [__finish__].END OF SECTION ................
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