7. GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT …

[Pages:58]58

3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,

2002 and After -- ELECTRICAL CIRCUIT DIAGRAMS

7. GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 7)

7.1. IP/GAUGE LIST, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ELECTRICAL CIRCUIT DIAGRAM IP/GAUGES

CHAPTER 7

GAUGE

RPM (TACH) MPH/KPH (SPD) FUEL VOLT AIR 1 (PRES) AIR 2 (PRES) WATER (TEMP) ENG OIL (TEMP) OIL (PRES) TRANS (TEMP) AIR APPLICATION REAR AXLE TEMP

WARN LIGHT

NO NO YES YES YES YES YES YES YES YES NO YES

INSTRUMENT PANEL GAUGES

SIGNAL PATH

SENSOR LOCATION

ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER

ENGINE

ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER

TRANSMISSION

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

FUEL TANK

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

-----------------------

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

INSIDE CAB - DASH PNL

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

STEERING COL AREA

ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER

ENGINE

ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER

ENGINE

ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER

ENGINE

XMSN CTRLR/SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER TRANSMISSION

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

FWD CHASSIS

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

AXLE

NOTES: 1) WARNING LIGHTS ARE PART OF THE GAUGES AND LOCATED IN THE GAUGE

CHK DATE PEC 16JAN01

CHANGE

REV

PRODUCTION RELEASE. A

REFERENCE DRAWN

P54304U

U00JXP9 RELEASE NO.

P52778H

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

DATE

PART NO.

09AUG00

AE08-52371

SHEET 01

Figure 58 IP/Gauge List

S082852a

3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,

59

2002 and After -- ELECTRICAL CIRCUIT DIAGRAMS

7.2. WARNING LIGHT LIST, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ELECTRICAL CIRCUIT DIAGRAM WARNING LIGHTS LIST

IP WARNING LIGHTS

CHAPTER 7

WARNING LIGHT TITLE

RANGE INHIBITED

FUEL FILTER

ENGINE (YELLOW LED) ENGINE (RED LED) BRAKE PRESSURE ( ) BRAKE FLUID TRAC CTRL

CHECK TRANS TRAILER ABS WASHER FLUID

(LEFT TURN) AIR BAG WATER IN FUEL

COOLANT LEVEL

CHECK ELECT SYS

PARK CRUISE

( P )

ABS

(RIGHT TURN)

WAIT TO START

FASTEN BELTS (HIGH BEAM IND) COLD AMB PROTEC

RETARD OVERHEAT CHECK AC AUTO NEUTRAL

ALTERNATOR

PTO/THROTTLE OPTIMIZED IDLE SNOW VALVE FR AXLE DIFF LOCK RR AXLE DIFF LOCK MESSAGE WAIT PTO

CONVERTER TEMP TOUCHLOC RELEASE

PARK FLUID

SIGNAL PATH

TRANS CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER TRUCK ABS CTRLR/DRIVE TRAIN J1939/CLUSTER TRANS CTRLR/DRIVE TRAIN J1939/CLUSTER TRLR ABS CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER DISCRETE NOT ON DATA BUS SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER TRUCK CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER TRANS CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS SYSTEM CTRLR/DRIVE TRAIN

SENSOR LOCATION FUEL FILTER

SWITCH BRK RESEVOIR

WASHER BOTTLE TURN SIG SW FUEL FILTER SURGE TANK SWITCH

TRANSMISSION SWITCH

SNOW VALVE FWD RR AXLE RR RR AXLE

CHK DATE PEC 16JAN01

CHANGE

REV

PRODUCTION RELEASE. A

REFERENCE DRAWN

P54304U

U00JXP9 RELEASE NO.

P52778H

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

DATE

PART NO.

09AUG00

AE08-52371

SHEET 02

Figure 59 Warning Light List

S082852a

60

3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,

2002 and After -- ELECTRICAL CIRCUIT DIAGRAMS

7.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 7

WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER

THE FOLLOWING WARNING LIGHTS ARE CONTROLLED BY THE ENGINE, TRANSMISSION, OR ABS CONTROLLER OVER THE DATA BUS AND DO NOT HAVE INDEPENDENT CIRCUITRY THAT CAN BE OR NEEDS TO BE SHOWN:

RANGE INHIBIT

ENGINE (YELLOW LED)

ENGINE (RED LED) TRAC CTRL

CHECK TRANS

TRAILER ABS

CHECK ELECTR SYS

ABS

WAIT TO START

RETARD OVERHEAT

AUTO NEUTRAL

(NOT ON DATA BUS TO CLUSTER)

OPTIMIZED IDLE

(NOT ON DATA BUS TO CLUSTER)

CHK DATE PEC 16JAN01

CHANGE

REV

PRODUCTION RELEASE. A

REFERENCE DRAWN

P54304U

U00JXP9 RELEASE NO.

P52778H

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

DATE

PART NO.

20JUN00

AE08-52371

SHEET 03

Figure 60 Warning Lights Controlled by Engine, Transmission, ABS Controller

S082852a

3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,

61

2002 and After -- ELECTRICAL CIRCUIT DIAGRAMS

7.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND WATER TEMP GAUGE CIRCUITS, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 7

ENG OIL PRESS & TEMP, SPEEDOMETER, TACH, VOLTMETER & WATER TEMP GAUGE CIRCUITS

REFER TO CONSOLIDATED ENGINE/VEHICLE CONTROLLER DIAGNOSTICS MANUAL EGES-175 (DT466), EGES-190 (V8-AVNT), FOR CIRCUIT DIAGRAMS SHOWING INPUT CIRCUITRY FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:

ENGINE OIL PRESSURE GAUGE ENGINE OIL TEMPERATURE GAUGE SPEEDOMETER GAUGE TACHOMETER GAUGE WATER TEMPERATURE GAUGE

CHK DATE PEC 16JAN01

CHANGE

REV

PRODUCTION RELEASE. A

REFERENCE DRAWN

P54304U

U00JXP9 RELEASE NO.

P52778H

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

DATE

PART NO.

20JUN00

AE08-52371

SHEET 04

Figure 61 Engine Oil Pressure and Temp, Speedometer, Tach, Voltmeter and Water Temp Gauge Circuits

S082852a

62

3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,

2002 and After -- ELECTRICAL CIRCUIT DIAGRAMS

7.5. IP/GAUGES AND WARNING LIGHTS -- GAUGE CLUSTER, P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ELECTRICAL CIRCUIT DIAGRAM

IP / GAUGES & WARNING LIGHTS GAUGE CLUSTER

CHAPTER 7

GAUGE CLUSTER (1500)

PANEL LT DIM O/P 1 GND 2

BATTERY + 3 DRIVETRAIN J1939+ 4 DRIVETRAIN J1939- 5

J1939 SHIELD 6 SYSTEM GND 7

SW IGN 8 HEADLIGHT ENABLE 9

NC 10 NC 11 NC 12

A62 18DKBL

A28 18TN A5AL(+) 20YL A5AM(-) 20LTGN

A13B 16PK

A28-G 18WH A50 20YL

CAB FUSE BLOCK (1011) 15A

H2

G2

F2

CAB

FUSE

BLOCK

(1012)

5A

SEE CH02_12

F1

E1

F19

PANEL LIGHT DIMMER

SEE CH08_10

DRIVETRAIN J1939 DATA LINK

SEE CH02_06 SEE CH02_06

GROUND STUD

SYSTEM

CONTROLLER

14

(1600)

CHK DATE

CHANGE

CNA 20SEP02 DVD/A13B WAS 13B, CHGD FONT SIZES.

REV REFERENCE DRAWN

C 56507Z

U00JXP9 RELEASE NO.

P52778H

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

DATE

PART NO.

10AUG00

AE08-52371

Figure 62 IP/Gauges and Warning Lights -- Gauge Cluster

SHEET 05

S082852a

3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,

63

2002 and After -- ELECTRICAL CIRCUIT DIAGRAMS

7.6. AIR PRESSURE INPUT CIRCUIT, P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ELECTRICAL CIRCUIT DIAGRAM AIR PRESSURE INPUT CIRCUIT

PRIMARY, SECONDARY AIR BRAKE APPLICATION GAUGE WIRING

CHAPTER 7

SYSTEM CONTROLLER (1600)

ZERO VOLT REFERENCE 3 PRIMARY AIR SENSE 15

SECONDARY AIR SENSE 16

SWITCHED SENSE CMD 27 (5V)

A9H 20GY A40 20GY A40A 20GY

A6H 20GY

CAB/DCM (1800)

B9V 18GY

A9V

18GY

A4

B40 C12 18GY

B40A 18GY B2

B6H 18GY B3

SYSTEM CONTROLLER (4004)

PASS THRU (4014)

AIR BRAKE APP 13

J40F 18GY

A40F 17 18GY

B40F C2 18GY

B9VC A

18GY

B6HB

B

18GY

C

PRIMARY AIR TRANSDUCER

(1811)

B9VE A 18GY B6HA B 18GY

C

SECONDARY AIR TRANSDUCER

(1812)

B9VF

A

18GY

B

B6HC

18GY C

AIR APPLICATION TRANSDUCER

(1822)

AIR SYSTEM PRESSURE GAUGE WIRING

SYSTEM CONTROLLER (4004)

LOGIC GND 26

5V OUT 27

W / HYD BRAKES

ELECTRONIC REF GROUND

SPLICE PACK (4830)

J9A 18GY J6A 18GY

(4820) 5V REF

SPLICE PACK

FWD CHASSIS/DASH (4301)

J9EA

18GY J6BA

1

18GY

2

3

M9A 18GY M6A 18GY M40 18GY

AUX AIR TRANSDUCER

(8505) A

B

C

SYSTEM CONTROLLER (1600)

PASS THRU (4014)

DCM (1800) & (1805)

AUX AIR SENSE 15

A40 20GY

J40FA

18GY

3

A99W 18VT

B40G

B6

18GY

C12

CHK DATE

CHANGE

REV

PEC 16JAN01 PRODUCTION RELEASE. A

PEC 18JUN01 REVERSED 4014 TERMINAL. B

REFERENCE DRAWN

P54304U

U00TRH2 RELEASE NO.

P54634F P52778H

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

DATE

PART NO.

21JUN00

AE08-52371

SHEET 06

Figure 63 Air Pressure Input Circuit

S082852a

64

3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,

2002 and After -- ELECTRICAL CIRCUIT DIAGRAMS

7.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATION

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 7

AXLE TEMPERATURE, FWD REAR & REAR REAR AXLES, GAUGE INPUT CIRCUIT

SYSTEM CONTROLLER (4004)

FR AXLE OIL TEMP RR AXLE OIL TEMP ZERO VOLT REF

2

J32

1

18TN

J32A

26

18TN

J9A

18GY

ZERO VOLT REF SPLICE (4830)

J9G 18GY

DASH/CENTER D8 A2 A1 CHASSIS

(9700)

N9 18GY N32 18TN N32A 18TN

ZERO VOLT REF SPLICE (8802)

N9H** 18GY N9F* 18GY

R9B** 18GY

11 6 5

CENTER/REAR CHASSIS (9800)

F REAR AXLE TEMP SENDER (9811)

R32A 18TN R9A** 18GY

11 22

RR AXLE TEMP SENDER (9812)

R32 18TN

R9C* 18GY

R9** 18GY

11 22

* GAUGE REAR ** GAUGE REAR & RR

CHK DATE PEC 16JAN01

CHANGE

REV

PRODUCTION RELEASE. A

REFERENCE DRAWN

P54304U

U00JXP9 RELEASE NO.

P52778H

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

DATE

PART NO.

10AUG00

AE08-52371

SHEET 07

Figure 64 Axle Temperature, FWD Rear and Rear Axles, Gauge Input Circuit

S082852a

3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,

65

2002 and After -- ELECTRICAL CIRCUIT DIAGRAMS

7.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING LAMPS, P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATION

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 7

FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING LAMPS

FUEL GAUGE INPUT CIRCUIT (SINGLE TANK)

SYSTEM CONTROLLER (4004)

FUEL SENDER ZERO VOLT REF

5 J36A 18TN

26 J9A 18GY

ZERO VOLT REF SPLICE (4830)

SENSOR RESISTANCE FULL - 29 TO 37 OHMS EMPTY - 234 TO 246 OHMS

J9G 18GY

D8

FUEL TANK LOCATION DEPENDENT

ZERO VOLT REF A N9

SPLICE

18GY

(8802)

C

B

DASH/CENTER

B11

CHASSIS

(9700)

N36A 18TN

A

B N9B 18GY

N36

18TN

A

B N9A

18GY

RIGHT FUEL SENDER (9101)

LEFT FUEL SENDER (9100)

DIFFERNTIAL LOCK WARNING LAMPS

G

19

A49F

18GY

J49A 18GY

C12

8 N49A 18GY

C6

9

B

J11-GJ

J11-GA

N10-G

N49-G

R10-GB

10WH

14WH

14WH

18WH

18WH

GND (4006)

CHASSIS GND SPLICE PACK (8803)

E A49D 18GY

D

WARNING LIGHTS (1555)

F29

F1

A49E

18GY

5A

A49C

18GY

20

PASS THRU (4014)

CAB FUSE BLOCK (1013)

J49B 18GY

D1

N49B

7

18GY

DASH/CENTER CHASSIS (9700)

CENTER/REAR CHASSIS (9800)

R49A 18GY

RR AXLE DIFF LOCK (9815)

A

B R49-GA

18WH

R49-G

18WH

B

R49

A

18GY

F REAR AXLE DIFF LOCK (9814)

C1

E1

A1

A13FB 10PK

IGNITION FEED FROM CAB FUSE BLOCK (1013) SEE CH02_13

CHK

DATE

CHANGE

CNA 22AUG02 F29 WAS F9; 1013 WAS

1011; A13FB WAS A13CY.

REV D

REFERENCE 56507K

DRAWN U00JXP9 RELEASE NO. P52778H

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

DATE

PART NO.

10AUG00

AE08-52371

Figure 65 Fuel Gauge Input Circuit (Single Tank) Differential Lock Warning Lamps

SHEET 08

S082852a

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