7. GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT …
[Pages:58]58
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After -- ELECTRICAL CIRCUIT DIAGRAMS
7. GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 7)
7.1. IP/GAUGE LIST, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM IP/GAUGES
CHAPTER 7
GAUGE
RPM (TACH) MPH/KPH (SPD) FUEL VOLT AIR 1 (PRES) AIR 2 (PRES) WATER (TEMP) ENG OIL (TEMP) OIL (PRES) TRANS (TEMP) AIR APPLICATION REAR AXLE TEMP
WARN LIGHT
NO NO YES YES YES YES YES YES YES YES NO YES
INSTRUMENT PANEL GAUGES
SIGNAL PATH
SENSOR LOCATION
ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER
ENGINE
ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER
TRANSMISSION
SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER
FUEL TANK
SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER
-----------------------
SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER
INSIDE CAB - DASH PNL
SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER
STEERING COL AREA
ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER
ENGINE
ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER
ENGINE
ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER
ENGINE
XMSN CTRLR/SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER TRANSMISSION
SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER
FWD CHASSIS
SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER
AXLE
NOTES: 1) WARNING LIGHTS ARE PART OF THE GAUGES AND LOCATED IN THE GAUGE
CHK DATE PEC 16JAN01
CHANGE
REV
PRODUCTION RELEASE. A
REFERENCE DRAWN
P54304U
U00JXP9 RELEASE NO.
P52778H
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
09AUG00
AE08-52371
SHEET 01
Figure 58 IP/Gauge List
S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
59
2002 and After -- ELECTRICAL CIRCUIT DIAGRAMS
7.2. WARNING LIGHT LIST, P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM WARNING LIGHTS LIST
IP WARNING LIGHTS
CHAPTER 7
WARNING LIGHT TITLE
RANGE INHIBITED
FUEL FILTER
ENGINE (YELLOW LED) ENGINE (RED LED) BRAKE PRESSURE ( ) BRAKE FLUID TRAC CTRL
CHECK TRANS TRAILER ABS WASHER FLUID
(LEFT TURN) AIR BAG WATER IN FUEL
COOLANT LEVEL
CHECK ELECT SYS
PARK CRUISE
( P )
ABS
(RIGHT TURN)
WAIT TO START
FASTEN BELTS (HIGH BEAM IND) COLD AMB PROTEC
RETARD OVERHEAT CHECK AC AUTO NEUTRAL
ALTERNATOR
PTO/THROTTLE OPTIMIZED IDLE SNOW VALVE FR AXLE DIFF LOCK RR AXLE DIFF LOCK MESSAGE WAIT PTO
CONVERTER TEMP TOUCHLOC RELEASE
PARK FLUID
SIGNAL PATH
TRANS CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER TRUCK ABS CTRLR/DRIVE TRAIN J1939/CLUSTER TRANS CTRLR/DRIVE TRAIN J1939/CLUSTER TRLR ABS CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER DISCRETE NOT ON DATA BUS SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER TRUCK CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER TRANS CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS SYSTEM CTRLR/DRIVE TRAIN
SENSOR LOCATION FUEL FILTER
SWITCH BRK RESEVOIR
WASHER BOTTLE TURN SIG SW FUEL FILTER SURGE TANK SWITCH
TRANSMISSION SWITCH
SNOW VALVE FWD RR AXLE RR RR AXLE
CHK DATE PEC 16JAN01
CHANGE
REV
PRODUCTION RELEASE. A
REFERENCE DRAWN
P54304U
U00JXP9 RELEASE NO.
P52778H
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
09AUG00
AE08-52371
SHEET 02
Figure 59 Warning Light List
S082852a
60
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After -- ELECTRICAL CIRCUIT DIAGRAMS
7.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P. 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7
WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER
THE FOLLOWING WARNING LIGHTS ARE CONTROLLED BY THE ENGINE, TRANSMISSION, OR ABS CONTROLLER OVER THE DATA BUS AND DO NOT HAVE INDEPENDENT CIRCUITRY THAT CAN BE OR NEEDS TO BE SHOWN:
RANGE INHIBIT
ENGINE (YELLOW LED)
ENGINE (RED LED) TRAC CTRL
CHECK TRANS
TRAILER ABS
CHECK ELECTR SYS
ABS
WAIT TO START
RETARD OVERHEAT
AUTO NEUTRAL
(NOT ON DATA BUS TO CLUSTER)
OPTIMIZED IDLE
(NOT ON DATA BUS TO CLUSTER)
CHK DATE PEC 16JAN01
CHANGE
REV
PRODUCTION RELEASE. A
REFERENCE DRAWN
P54304U
U00JXP9 RELEASE NO.
P52778H
NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
20JUN00
AE08-52371
SHEET 03
Figure 60 Warning Lights Controlled by Engine, Transmission, ABS Controller
S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
61
2002 and After -- ELECTRICAL CIRCUIT DIAGRAMS
7.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND WATER TEMP GAUGE CIRCUITS, P. 4
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7
ENG OIL PRESS & TEMP, SPEEDOMETER, TACH, VOLTMETER & WATER TEMP GAUGE CIRCUITS
REFER TO CONSOLIDATED ENGINE/VEHICLE CONTROLLER DIAGNOSTICS MANUAL EGES-175 (DT466), EGES-190 (V8-AVNT), FOR CIRCUIT DIAGRAMS SHOWING INPUT CIRCUITRY FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:
ENGINE OIL PRESSURE GAUGE ENGINE OIL TEMPERATURE GAUGE SPEEDOMETER GAUGE TACHOMETER GAUGE WATER TEMPERATURE GAUGE
CHK DATE PEC 16JAN01
CHANGE
REV
PRODUCTION RELEASE. A
REFERENCE DRAWN
P54304U
U00JXP9 RELEASE NO.
P52778H
NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
20JUN00
AE08-52371
SHEET 04
Figure 61 Engine Oil Pressure and Temp, Speedometer, Tach, Voltmeter and Water Temp Gauge Circuits
S082852a
62
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After -- ELECTRICAL CIRCUIT DIAGRAMS
7.5. IP/GAUGES AND WARNING LIGHTS -- GAUGE CLUSTER, P. 5
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
IP / GAUGES & WARNING LIGHTS GAUGE CLUSTER
CHAPTER 7
GAUGE CLUSTER (1500)
PANEL LT DIM O/P 1 GND 2
BATTERY + 3 DRIVETRAIN J1939+ 4 DRIVETRAIN J1939- 5
J1939 SHIELD 6 SYSTEM GND 7
SW IGN 8 HEADLIGHT ENABLE 9
NC 10 NC 11 NC 12
A62 18DKBL
A28 18TN A5AL(+) 20YL A5AM(-) 20LTGN
A13B 16PK
A28-G 18WH A50 20YL
CAB FUSE BLOCK (1011) 15A
H2
G2
F2
CAB
FUSE
BLOCK
(1012)
5A
SEE CH02_12
F1
E1
F19
PANEL LIGHT DIMMER
SEE CH08_10
DRIVETRAIN J1939 DATA LINK
SEE CH02_06 SEE CH02_06
GROUND STUD
SYSTEM
CONTROLLER
14
(1600)
CHK DATE
CHANGE
CNA 20SEP02 DVD/A13B WAS 13B, CHGD FONT SIZES.
REV REFERENCE DRAWN
C 56507Z
U00JXP9 RELEASE NO.
P52778H
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
10AUG00
AE08-52371
Figure 62 IP/Gauges and Warning Lights -- Gauge Cluster
SHEET 05
S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
63
2002 and After -- ELECTRICAL CIRCUIT DIAGRAMS
7.6. AIR PRESSURE INPUT CIRCUIT, P. 6
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM AIR PRESSURE INPUT CIRCUIT
PRIMARY, SECONDARY AIR BRAKE APPLICATION GAUGE WIRING
CHAPTER 7
SYSTEM CONTROLLER (1600)
ZERO VOLT REFERENCE 3 PRIMARY AIR SENSE 15
SECONDARY AIR SENSE 16
SWITCHED SENSE CMD 27 (5V)
A9H 20GY A40 20GY A40A 20GY
A6H 20GY
CAB/DCM (1800)
B9V 18GY
A9V
18GY
A4
B40 C12 18GY
B40A 18GY B2
B6H 18GY B3
SYSTEM CONTROLLER (4004)
PASS THRU (4014)
AIR BRAKE APP 13
J40F 18GY
A40F 17 18GY
B40F C2 18GY
B9VC A
18GY
B6HB
B
18GY
C
PRIMARY AIR TRANSDUCER
(1811)
B9VE A 18GY B6HA B 18GY
C
SECONDARY AIR TRANSDUCER
(1812)
B9VF
A
18GY
B
B6HC
18GY C
AIR APPLICATION TRANSDUCER
(1822)
AIR SYSTEM PRESSURE GAUGE WIRING
SYSTEM CONTROLLER (4004)
LOGIC GND 26
5V OUT 27
W / HYD BRAKES
ELECTRONIC REF GROUND
SPLICE PACK (4830)
J9A 18GY J6A 18GY
(4820) 5V REF
SPLICE PACK
FWD CHASSIS/DASH (4301)
J9EA
18GY J6BA
1
18GY
2
3
M9A 18GY M6A 18GY M40 18GY
AUX AIR TRANSDUCER
(8505) A
B
C
SYSTEM CONTROLLER (1600)
PASS THRU (4014)
DCM (1800) & (1805)
AUX AIR SENSE 15
A40 20GY
J40FA
18GY
3
A99W 18VT
B40G
B6
18GY
C12
CHK DATE
CHANGE
REV
PEC 16JAN01 PRODUCTION RELEASE. A
PEC 18JUN01 REVERSED 4014 TERMINAL. B
REFERENCE DRAWN
P54304U
U00TRH2 RELEASE NO.
P54634F P52778H
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
21JUN00
AE08-52371
SHEET 06
Figure 63 Air Pressure Input Circuit
S082852a
64
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After -- ELECTRICAL CIRCUIT DIAGRAMS
7.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P. 7
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7
AXLE TEMPERATURE, FWD REAR & REAR REAR AXLES, GAUGE INPUT CIRCUIT
SYSTEM CONTROLLER (4004)
FR AXLE OIL TEMP RR AXLE OIL TEMP ZERO VOLT REF
2
J32
1
18TN
J32A
26
18TN
J9A
18GY
ZERO VOLT REF SPLICE (4830)
J9G 18GY
DASH/CENTER D8 A2 A1 CHASSIS
(9700)
N9 18GY N32 18TN N32A 18TN
ZERO VOLT REF SPLICE (8802)
N9H** 18GY N9F* 18GY
R9B** 18GY
11 6 5
CENTER/REAR CHASSIS (9800)
F REAR AXLE TEMP SENDER (9811)
R32A 18TN R9A** 18GY
11 22
RR AXLE TEMP SENDER (9812)
R32 18TN
R9C* 18GY
R9** 18GY
11 22
* GAUGE REAR ** GAUGE REAR & RR
CHK DATE PEC 16JAN01
CHANGE
REV
PRODUCTION RELEASE. A
REFERENCE DRAWN
P54304U
U00JXP9 RELEASE NO.
P52778H
NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
10AUG00
AE08-52371
SHEET 07
Figure 64 Axle Temperature, FWD Rear and Rear Axles, Gauge Input Circuit
S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
65
2002 and After -- ELECTRICAL CIRCUIT DIAGRAMS
7.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING LAMPS, P. 8
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7
FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING LAMPS
FUEL GAUGE INPUT CIRCUIT (SINGLE TANK)
SYSTEM CONTROLLER (4004)
FUEL SENDER ZERO VOLT REF
5 J36A 18TN
26 J9A 18GY
ZERO VOLT REF SPLICE (4830)
SENSOR RESISTANCE FULL - 29 TO 37 OHMS EMPTY - 234 TO 246 OHMS
J9G 18GY
D8
FUEL TANK LOCATION DEPENDENT
ZERO VOLT REF A N9
SPLICE
18GY
(8802)
C
B
DASH/CENTER
B11
CHASSIS
(9700)
N36A 18TN
A
B N9B 18GY
N36
18TN
A
B N9A
18GY
RIGHT FUEL SENDER (9101)
LEFT FUEL SENDER (9100)
DIFFERNTIAL LOCK WARNING LAMPS
G
19
A49F
18GY
J49A 18GY
C12
8 N49A 18GY
C6
9
B
J11-GJ
J11-GA
N10-G
N49-G
R10-GB
10WH
14WH
14WH
18WH
18WH
GND (4006)
CHASSIS GND SPLICE PACK (8803)
E A49D 18GY
D
WARNING LIGHTS (1555)
F29
F1
A49E
18GY
5A
A49C
18GY
20
PASS THRU (4014)
CAB FUSE BLOCK (1013)
J49B 18GY
D1
N49B
7
18GY
DASH/CENTER CHASSIS (9700)
CENTER/REAR CHASSIS (9800)
R49A 18GY
RR AXLE DIFF LOCK (9815)
A
B R49-GA
18WH
R49-G
18WH
B
R49
A
18GY
F REAR AXLE DIFF LOCK (9814)
C1
E1
A1
A13FB 10PK
IGNITION FEED FROM CAB FUSE BLOCK (1013) SEE CH02_13
CHK
DATE
CHANGE
CNA 22AUG02 F29 WAS F9; 1013 WAS
1011; A13FB WAS A13CY.
REV D
REFERENCE 56507K
DRAWN U00JXP9 RELEASE NO. P52778H
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
10AUG00
AE08-52371
Figure 65 Fuel Gauge Input Circuit (Single Tank) Differential Lock Warning Lamps
SHEET 08
S082852a
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