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CURRICULUM VITAE

N.Deivasikamani Tel : +968-92860493 PDO (Shell Group) e-mail : ndmani@

Control & Automation Engineer +91-44-43042754 Lekhwair-Oman +91-9840967362

Executive Summary

A professional in the field of process automation, control and instrumentation since 1993 with a total experience of 17 years in Maintenance, Design, Engineering and Project Management, application software development and commissioning of Honeywell DCS- Experion, TDC300 systems, Invensys Foxboro DCS system, PLC ,F&G, ESD systems and Triconex F&G,ESD Systems for Petrochemical , Oil & Gas , Fertilizer industries.

Duties and Accountabilities:

Reports to the Operation Asset leader. 

Coordinating & directing Instrument maintenance team supervisors on daily basis, for complex field problems.

Working closely with Production engineers / Petroleum engineers for process optimization and improve plant productivity.

Focal point for STOP - Lekhwair asset, HSE Leader for Control & Automation team & Instrumentation team, working closely with Directorate HSE leader in conducting audit, HSE case, PTW audit, Level-3 Site & contractor camp audit.

Manages Control & Automation jobs by deploying vendors for respective systems, maintain the system to best standard practices.

Manages Major project instrument team of EPC contractors through their project instrument in charge, work closely from concept stage, Front end design, Design engineering, project construction & commissioning. (Involved in Hazop, IPF review (SIL) , Model review, FAT, SAT)

Closely monitor all the Instrument protective instrument, Anti surge components & critical instrumentations are checked through maintenance craft procedure, recorded, result are matching to the PDO-Shell Quality assurance standards.

The major project handled includes- Gas sweetening unit / Gas conditioning / Hydro cyclone unit / Remote manifold stations / gathering stations / Ethane recovery plant / Acid gas removal plant / Condensate recovery plant.

Job handled in the above projects:-

← Concept study, work closely for raising the Project initiation note ( PIN), study the basic for design, prepare project resource chart & scheduling chart with the team, involve in design review, HAZOP review, IPF classification ( SIL), verify the ESD / F&G / DCS architecture.

← Work closely with EPC contractor in selection of instruments & ordering them, plan the schedule accordingly with the lead lag time for material delivery with the team, verify the construction plot layout, instrumentation installation drawing, verify the commissioning procedure, provide tools for flawless start up by preparing templates for loop checks, System checks, instrument checks.

In System Factory acceptance checks I have carried out the following activities:-

← Verify the ESD / F&G / DCS architecture.

← Verify the control philosophy of each DCS complex loop, Philosophy of DCS graphics, and typical loops.

← Verify the IPS- ESD philosophy & they way it is implemented verify the Cause & effect chart from highest level of trip logic block to the lowest level of trip logic block.

← Verify the Bill of Materials, cabinet installation drawings, 30% commissioning spare checks.

← Verify the DCS Power supply redundancy, CPU redundancy, IO checks.

← Verify DCS IO allocation; check each loop through IO simulator, confirm the status in DCS graphics, points, and Control logics.

← Verify the IPS & F&G Power supply redundancy, IPS system redundancy, IPS to DCS communication redundancy checks, IO checks.

← Verify IPS IO allocation; check each loop through IO simulator, confirm the status in IPS, IPS logic, DCS tag, graphics.

← Verify the Control language of DCS system (Honeywell), Batch process (sequence programs).

Proven skills in implementing various control schemes, sequence programs, ladder logic, and functional logic diagrams for varied process applications, along with relevant HMI.

Posses a wide range of knowledge and hands-on experience having worked with Honeywell DCS/FSC Systems and Triconex System in the oil & gas industry with companies like PDO-Shell, Qatar Petroleum, Brown root-Hyundai.

Extensive exposure in Maintenance, Trouble Shooting & Modification of the following systems

• DCS System-Experion –C300, TDC3000 Honeywell DCS System.

• ESD & F&G System-Triconex & FSC, Saftey Manager.

• Allen Bradley PLC/SLC/ Micro Logix with Rockwell softwares.

• MarkV, Rustronics MarkII,

• GE Fanuc,

• HIMA

• Bentley Nevada 3500 \ 3300 \ 7200 System

• CCC Series 4 & 3+ Anti surge system.

• SEPROL well head MTU / RTU Systems.

• Bristol Babcock MTU / RTU Systems.

Currently handling following projects which are under commissioning (Petroleum Development of Oman in Lekhwair, Oman):-

← Gas sweetening Unit – Gulfar- (Around 50+ instrument team members- 2 senior supervisors) Getting every day activity reports from the above team, plan the jobs and get feedback from them.

← Hydro cyclone Project- Gulfar- (Around 10+ Instrument team members- 1 senior supervisor)

← New Gathering & Testing Station (UFUQ) (Around 10+ Instrument team members- 1 senior supervisor)

Other responsibilities includes:-

HSE:- as focal point for (STOP) safety training observation program, HSE leader for the section by which proper trainings, competence levels, implementation techniques are provided as and when required for team members, role as local emergency team member,

Business goals:-

Under regular maintenance:-

Instrument in charge for the control & automation of Lekhwair processing station (LPS) which is controlled by TDC3000 & FSC system for IPS (ESD) & F&G functions, Honeywell Experion system controlling the 5 remote stations with field bus instruments connected to FIM, other signals to C300-CIO, Safety manager for IPS (ESD) & F&G functions, with variety of PLC controlling the vendor packages.

Mainly involved in maintenance activities that includes different PLC systems, Honeywell DCS experion system with R301.2, redundant distributed server with OPC server, FDM server, Safety manager with safe net connectivity, FSC system for F&G, ESD Systems and all the field instrumentation.

Maintain the integrity of the Instrument protective functions by testing them regularly, maintaining the IPS system with high level skills & standards, Reduce down time of the equipments by trouble shooting and fixing issues, analyzing the equipment trips by RCA- root cause analysis & 5Y ( 5 Why), Identify facility change proposal there by fixing engineering issues.

Conversant with areas related to Process Automation like OPC, Alarm Management, Operator Training Simulator (Shadow Plant OTS from Honeywell), and Systems documentation of PAS (Plant Automation Systems -DOC3000/DOC4000).

Under SAP for plant maintenance, proved through best key performance index in planned CM/PM jobs in a sustained manner, maintaining the CM / PM compliances above 95%, PR, PO chase up.

Education

2010 MSc Environmental Science.

2001 BS in Engineering Computer science,

1993 Diploma in Electronics & Telecommunication engineering, India

Experience

Total experience : 17 Years

Honeywell Systems Experience : 14 Years

Oil&Gas/Petrochemical Experience : 17 Years

Chronology of Experience

Control & Automation Engineer / Head of Instrumentation

Petroleum Development of Oman

June’ 2007 till date

Lekhwair, Oman

• Senior service engineer

Invensys India private Ltd, Chennai-India

Feb 2007 – may 2007

Chennai-India

Instrument Supervisor

Qatar petroleum, Qatar

Feb 1999 – Feb 2007

Dukhan-Qatar

Instrument Supervisor-Commissioning

Hyundai engineering & Construction, Qatar

Feb 1998 – Oct 1998

Arab-d Gas recycling plant- Qatar Petroleum-Qatar

Senior Commissioning Technician

Hyundai engineering & Construction, Thailand

Feb 1997 – Dec 1997

PLANT: Fertilizer complex- National Fertilizer Company-Thailand

Instrument Technician

Miltech Industries, Chennai

July 1993 – Dec 1996

PLANT: UB Petro Products Ltd (Spic Organics), manali- Chennai-India

Core Skills

• Control System Design and implementation. Specialized in Honeywell DCS/ESD system Configuration, Factory Testing, Site implementation, Commissioning and Post-commissioning service support.

• Extensive Honeywell Product knowledge in TDC3000, TPS Hiway /UCN based systems with GUS, APP, PHD, UxS, SBHM,AMC, xPM, FSC,

• Extensive Honeywell Product knowledge in Honeywell Experion system with C300 – CIOs, FIM, CF9, and SM connected with Console / Flex stations. Involved from the commissioning of the systems, regular PM checks, and release upgrade of all components of experion PKS system.

• Coordinate Preventive Maintenance of Honeywell PKS/DCS/F&G/ESD Systems.

• Familiar with standard Honeywell engineering and support tools like configuration studio, HMI web builder, Quick builder, PAS DOC3000/Integrity / DOC4000, safety builder, FSC navigator, FSC SOE.

• Extensive product knowledge in Triconex Safety Systems. Hands on experience in Triconex Version-9 with MSW312 and Triconex 1131.

WORK EXPERIENCE IN DETAIL

Petroleum Development of Oman.

Position – Control & Automation Engineer / Head of Instrumentation

Period: June’ 2007 till date

• Responsible for the Maintenance of the diff Types of Field Instruments, Analysers.

• Responsible for the maintenance, troubleshooting of the DCS Systems of Honeywell TDC3000, PKS experion system with foundation field bus devices.

• Leading the instrument maintenance team by following best maintenance practices.

• Extensively involved in planning and scheduling jobs with maintenance coordinator.

• Developing the Nationals by sharing the practical experiences and knowledge, involving nationals in critical jobs by proving the required trainings.

• Team leader for Commissioning:- F&G Upgrade with FSC of Honeywell system, Packages with Siemens PLC’s, 4 Stage BHEL compressors with Voith coupling controlled by PLC’s, Malan Assets through Field bus – C300 Honeywell DCS with Safety Manager, LEK-B assets through Field bus-C300 systems.

• Involved Hazops, Design review, Process safety management reviews, and Incident accident investigation meets. To review plant modification proposals from Engineering department and provide feedback on SIL,HAZOP implications if any on such modifications.

• Got training in Leadership in HAZOPs, Accident & incident investigation.

• HSE focal point for STOP observations, Facility HSE Inspector, Role model for HSE in the team by bring learning points from different LTI’s.

• Responsible for approval of work orders through ERP System- SAP for the day to day plant maintenance activities and follow up with materials department for the spares procurement, helping in Coordinating the preparation of preventive maintenance schedules and planning Shutdown sensitive jobs.

• Familiar with the diff SAP transactions related to PM/MM and Contracts.

• Providing the technical support for Engineering/Project department involved in the Engineering, Implementation of Projects/Plant modification related to field Instruments and the diff Automation Systems.

Feb 2007 – may 2007

INVENSYS INDIA PRIVATE LTD, CHENNAI

SENIOR SERVICE ENGINEER

RESPONSIBILITIES HANDLED INCLUDE:

• Focal point for Triconex Remote customer support covering more than 50 installations all over India.

• Team member of Customer support team member for Invensys products like: Foxboro DCS, Wonder ware HMI.

• Involved in DCS configuration jobs, FAT for Rathnagiri power plant with new version (Version 8.2) Foxboro DCS systems with FCP270 / ZCP270.

• Involved in Triconex Upgrade projects (Version 6 to 9.6) for IOCL-Gujarat, IOCL- Mathura and successfully tested offline.

• Worked as delivery head and successfully executed considerable amount of customer orders on time.

• Got training - programming in TS1131, Programming in Version8 Foxboro DCS.

FEB 1999 – FEB 2007

QATAR PETROLEUM, QATAR

INSTRUMENT SUPERVISOR

RESPONSIBILITIES HANDLED INCLUDE:

• Provided DCS / PLC related technical, engineering and troubleshooting support to the Instrument Maintenance Section in order to ensure high reliability of NGL / Condensate / Gas plant operation.

• Liaising with Operations Division personnel in order to ensure understanding of problems and solutions to the DCS and PLC associated field Instrument.

• Involved in commissioning Upgrade / Modification of DCS system by adding new nodes including Process historian / SBHM / Matricon Process doctor base tool for advance process controls. Involved in reviewing DCS migration from obsolete systems to Experion systems & Advance process Controls.

• Preparation of plan in Carrying out in-house training of Nationals in Instrument Maintenance Staff on the DCS, PLC based systems & Field Instrumentations and successfully implementing it.

• Using own initiative for design and implementation of new Minor DCS and PLC changes after getting proper approval from Engineering Divisions / Concerned Departments.

• Carrying out call-out duties outside working hours for the DCS / PLC / Field Instruments for advance troubleshooting and support.

▪ Taking initiatives for DCS and PLC control systems troubleshooting in the Process, Utilities, and Offsite areas of NGL Plant / Condensate / Gas plant reporting back the finding with proposals to prevent problems re-occurrences.

▪ Assisted Project team for integrating the DCS / ESD / F&G systems of existing plant with new NGL recovery unit by SNAM Eni. Testing the above systems as a whole and successfully finished the above job within the shutdown window.

▪ Assisting maintenance & troubleshooting of Turbine Controls of Speedtronics MARKV & Rustronics MK2 system.

▪ Assisting maintenance & troubleshooting of turbine monitoring instruments of various type including Bentley Nevada Temperature, Vibration, Displacement, Keyphasors, Sensing instruments interfacing with Series 7200 / 3300 / 3500 Bentley Nevada vibration, temperature, displacement monitoring units.

▪ Assisting maintenance & troubleshooting of various types of Fire and Gas Field instruments.

▪ Assisting maintenance & troubleshooting of Wellhead telemetry systems, Wellhead Local controls panels of Baker CAC.

▪ Giving training to Qatari Trainees on DCS trouble shooting, Field instruments trouble shooting, problem solving techniques, Route Cause analysis (RCA), and Safety / HSE.

▪ Assisting Lead Maintenance Engineers in compiling trip reports, making recommendations where necessary, on modifications required preventing trips reoccurrences.

▪ Working closely with Instrument Maintenance personnel during equipment test runs, plant upsets, and start-ups. Assisting them to collect information compile reports and giving recommendations to ensure equipment reliability and minimized production down time.

▪ Attending to materials queries from manufactures, Purchasing & Stores Departments.

Reviewing and ensuring materials and spares stock holdings are adequate for planned and potential work.

▪ Involved in daily/ weekly meetings with Senior and Lead Engineers.

▪ Jobs handled in SAP is as follows:-

← Assisting department heads through CMMS System- SAP in day-to-day plant maintenance activities.

← Running maintenance Jobs Includes: Processing Notifications, Preparation of Work orders, planning & arranging Manpower / Spares, Follow up with Materials for spares procurement, Raising Sub order for Support services from other departments, Closing Work orders after confirmation. Generating weekly, monthly reports with details of Notification, man-hours, cost, Materials.

← Shutdown Maintenance Jobs Includes: Marking Shutdown / Pre shutdown Notifications with priorities, Follow up with planning department for including in Shutdown schedule, reviewing the materials requirement list for the jobs. Verifying the Shutdown scope and contract, Co-coordinating with contractor in successfully carrying out Pre shutdown / shutdown jobs and inputting the data’s in SAP for equipment history, verifying the reports and documenting it. Analyzing the shutdown reports and reviewing the job list for each equipments, spares requirement list, preventive maintenance schedules and implementing best maintenance practices through SAP / CMMS Systems.

← Material related jobs Include: Checking BOM for each equipment, reviewing Minimum/ maximum stocks for materials depending on the usage and criticality. Following up with materials department in material shortfalls list, reviewing stock replenishment order, queries and suggesting replacement model for obsolete material. Creating reservations through work orders and processing it with stores for further ordering, Raising of Purchase requisitions and processing it follow up with Materials for converting to Purchase orders, getting the material on time with respect to the requirement.

← CMMS Improvements: Involved in Monthly meeting with SAP Improvement team / Contractor for successfully inputting missing MTL, BOM, Hierarchy, Preventive maintenance Schedules, Preventive maintenance Standard text. Involved in giving training for Section staffs on SAP PM / MM Modules with the updated data and successfully made staffs to make use of powerful tools i.e. Excel/pivot tables for reports.

• Directing and co-coordinating the installation, overhauling, calibration, repair and

testing of all instrumentation and control systems with the NGL Plant / Condensate / Gas plant. Ensuring the quality while carrying out overhauling job.

• Scheduling and Executing Preventive Maintenance / maintenance & Calibration jobs of all field instruments.

• Directing the activities of assigned personnel in the Instrument Section to exercise

planned Overhaul. Optimizing resource utilization.

• Troubles hooted instrument failures and provided engineering solutions during

Overhaul/post Overhaul period.

• Recommissioned the heater (Got fired) by replacing, repairing and testing of field instruments with the help of Contractor and successfully completed the job with in 30 days of time.

• Got training in various systems for Maintenance & Troubleshooting.

• Having Good knowledge of spoken and written English, with capability of writing technical reports.

[Refer to Appendix for a detailed history of technical experience.]

Feb 1998 – Oct 1998

HYUNDAI ENGENEERING & CONSTRUCTION, QATAR

INSTRUMENT SUPERVISOR-COMMISSIONING

PLANT: ARAB-D GAS RECYCLE PLANT- QATAR PETROLEUM

RESPONSIBILITIES INCLUDED:

• Main focal point between the Main Control Room and the Field as a sort of “trouble shooter”.

• Pre commissioning /commissioning and Trouble shooting of Honeywell DCS , FSC and Triconex ESD and F&G systems.

• Pre commissioning /commissioning & loop checking of Field Instruments with SMART protocol and HART protocols for measuring pressure, flow, temperature and level.

• Pre commissioning /commissioning & loop checking of Control valves by ABB Kent, Fisher, Yamatake, Orbit, and Rotork.

• Pre commissioning /commissioning & checking of DCS and ESD Interlocks and Logics for plant control systems in various Shutdown scenarios.

• Pre commissioning /commissioning of Mark V control systems with Frame 5 GE turbines having CCC controls for Surge protection and Bentley Nevada for vibration protection.

• Pre commissioning /commissioning of various packages with PLC/SLC Allen Bradley and its HMI RS view, Panel view softwares.

Feb 1997 – Dec 1997

HYUNDAI ENGENEERING & CONSTRUCTION, THAILAND

SENIOR COMMISSIONING TECHNICIAN

PLANT: FERTILIZER COMPLEX- NATIONAL FERTILIZER COMPANY

RESPONSIBILITIES INCLUDED:

• Involved in SAT for Honeywell TDC3000 systems including ESD system controlled by Logic manager of Honeywell.

• Involved in Pre commissioning, commissioning, Loop checking, Logic checking of DCS loops and its interlocks.

• Involved in Pre commissioning, commissioning, Loop checking, Logic checking of ESD Loops and its Interlocks.

• Carried out loop interlock test, logic test, and test runs of material handling system like ship loading, unloading arms, Belt and screw conveyors, Dust collectors and Reclaimers, Belt Weighers & Trippers.

• Commissioned after loop checks and Logic checks -3 stage ammonia screw compressor (make-FES) with PLC-AB SLC-500.

• Pre commissioning /commissioning & loop checking of Field Instruments such as Smart 3000 series, Rosemount, Ultrasonic level transmitters (Milltronics, Vega), Sakura and Tokyo Keiso Tank gauging level measurement with interface unit.

July 1993 – Dec 1996

MILTECH INDUSTRIES, CHENNAI

INSTRUMENT TECHNICIAN

PLANT: UB PETRO PRODUCTS LTD ( SPIC ORGANICS ), MANALAI

RESPONSIBILITIES INCLUDED:

• Got extensive training in the field of Instrumentation with Centum CTB2 DCS systems.

• Involved in Bench and field calibration of all types of field instruments like transmitters of pressure, level, temperature, flow, different types of switches, control valves, pressure gauges.

• Assisted vendor for commissioning of Thermax boiler units having Allen Bradley PLC by carrying out loop checks, Logic checks and start-up.

APPENDICES

|TECHNICAL EXPERIENCE | |

• Commissioned Honeywell TDC3000 DCS systems in 2 major projects from SAT till Plant handover. Projects Commissioned National Fertilizer Plant – Thailand, Arab-D Gas Recycling Plant.

• Involved as a client in the Commissioning of Honeywell TDC3000 DCS systems of NGL-4 Upgrade in DKADU Project.

• Involved as a client in the Commissioning of various Honeywell TDC3000 DCS system Modification by adding New Nodes by different projects from year 2000 to 2006. ( Addition of APP, GUS, PHD, SI, EPLCG )

• Commissioned Logic Manager of Honeywell ESD System from SAT to complete logic checks and hand over.

• Commissioned Triconex TMR ESD / F&G System from SAT to complete logic checks and hand over.

• Involved as a client in the Commissioning of FSC Honeywell ESD / F&G System from SAT to complete logic checks. Also involved in integrated System integrity / Logic checks of different scenarios after linking triconex ESD & F&G System and FSC ESD & F&G system, successfully completed within the shutdown frame.

• Having wide experience in the maintenance of the following Systems: - Honeywell TDC 3000x, TPS system consisting of UxS, GUS, PHD, APP,AM,HM,EPLCG with UCN Devices like HPM,APM,SMM (Triconex & FSC).

• Troubleshooting of Honeywell DCS, FSC System and Triconex System and implementing changes in CL, Logics & Point configurations in HPM, SMM, AM, EPLCG,PHD.

• Maintenance and Calibration of all field instruments industries like pneumatic instruments, TZID intelligent field instruments of SMART and HART protocol, Displacer types, Capacitance types, DP types, Ultrasonic types.

• Maintenance and trouble shooting in Distributed control System which includes Honeywell TDC 3000, Bailey INFI-90, Rosemount-3, Emergency Shutdown System of Triconex, Fail safe controls, Fire & Gas system of Triconex, Autochim, Wormald F&G System. Control Block Configuration, Analog and Digital Point Configuration, Trend and Group Display Configuration and Hardware Installations for the above systems

• Hands of experience in maintenance & troubleshooting of Turbine Controls of Speedtronics MARKV system Interfacing with IDOS PC controlling Frame V machine (GE) & Rustronics MK2 system controlling Tornado Seimens (Alstom) machines.

• Hands of experience in maintenance on the turbine monitoring instruments of various type including Bently Nevada Temperature, Vibration, Displacement, Keyphasors, Sensing instruments interfacing with Series 7200 / 3300 / 3500 Bently Nevada vibration, temperature, displacement monitoring units.

• Wide range of experience in Fire and Gas Field instruments like Point type Flammable gas detector (Drager Polytron, Seiger, General Monitors, Deteronics), Flammable gas detector open path (MSA/Drager), Toxic gas detector (Drager, General Monitors, Seiger) Flame detector IR type (Deteronics, General Monitors) Heat Rising detector (Fenwell) Smoke Detector (Vesda system, Appolo, Kidde). Commissioned Wormald Fire gas system.

|Memberships | |

▪ Member in Institute of electronics and Tele communication Engineers

|Awards | |

2003 Mabrouk Award for best employee

2002 Mabrouk Award for best employee

Note: Mabrouk award is given in Qatar Petroleum (signed by Minister of Oil and Gas) only for selected employees in recognition of efforts and performance related to technical competence.

|Training | |

Technical

1999 MAINTENANCE AND TROUBLESHOOTING OF TRICONEX SYSTEMS

1999 Maintenance and trouble shooting of Allen Bradley PLC / SLC systems.

1999 Maintenance and trouble shooting of Bently Nevada series 3300 / 3500 systems.

2001 Maintenance and trouble shooting of FSC systems of Honeywell.

2001 Maintenance and trouble shooting of MarkV Speedtronic controls.

2002. Maintenance and trouble shooting of Nuovo Pignone Compressors and Turbines.

|Personal Bio | |

Date & Place of Birth 12 December 1975 – Chennai, India

Citizenship Indian

Driving License Indian license / Qatar / Oman License

Marital status Married, 1 child (1 Year)

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