Berkeley Cars
ALL THE SIZES/NAMES AND DIMENSIONS OF ITEMS THAT I’VE COME ACROSS AND MEASURED ON EXCELSIOR POWERED BERKELEYS
Contents
EXCELSIOR ENGINE 1
EXCELSIOR PARTS LIST 1
BEARINGS 2
DIFFERENTIAL 3
BRAKES and STEERING 3
BODY 3
EXCELSIOR ENGINE
Bore and Stroke 58mm by 62mm
compression ratio 7.9 to 1
compression ratio (492) 7.5 to 1
spark plug 14mm K.L.G FE70D (modern - NGK B8ES)
spark plug gap 25 thou
points gap 20 thou ATDC.
Timing 11/64 inch (4.37mm) BTDC, or measure 38mm along from a TDC mark on the circumference of the flywheel.
Dynastart housing bearing ZESKF6006
Piston clearances
Top land 0.007" per inch of bore
Second land 0.006" per inch of bore
Third land 0.004" per inch of bore
Top of skirt 0.0025" per inch of bore
Bottom of skirt 0.0015" per inch of bore
Ring gap 9 thou
EXCELSIOR PARTS LIST
3007 - Conrod, little end - 11/16"I/D 18mm wide, big end - 1.217"I/D 1/2"wide
3017 - Bush 13/16" long 12.5mm I/D & 11/16" O/D
3024 - Crankpin (2) 1.5" by 0.717"
3044 - Crankshaft nut (1) 1/2" UNF
3059 - Roller (48) 1/4" by 1/4"
3060 - Half moon key filed down 3/16" by 5/8"
3065 - Ball bearing (2) LJ3/4" (old number LS8 £4.00 ea. ex VAT 09/92)
3066 - Crankshaft seal (1) pt no.900134A or W16207537
3070 - Crankshaft seal (2) pt no.900138A or W17510037
3072 - Crankshaft seal (1) pt no.900089A or W16210037
3090 - Roller bearing (1) LRJ3/4" (old number RLS8-V3 £14.92 ea. ex VAT 09/92)
3121 - Cap head bolt (4) 1/4"BSF by 2 1/4"
3122 - Cap head screw (10) 1/4"BSF by 1"
3125 - Spacer 40mm by 9mm internal diameter
3147 - Cap head screw 1/4"BSF by 1"
3157 - Tube nut (1) thread - 1/2" 26tpi cycle thread
3158 - Roller bearing (2) LRJA 1" (old number RLS10L £22.20 ea. ex VAT 09/92)
3230 - Threaded rod (1) 120 mm long with 5/8" of 3/8"whit one end & 2" of 3/8"BSF the other
8346 - Half moon key 1/8" thick by 1/2" radius
16041 - Cap head bolt 0.1785" thread pitch by 1 1/5" long
BEARINGS
Front wheel bearings o/d 2.25" i/d 1" type LJ1 or RLS8 or LS10 (£8.40 each 03/92)
Front wheel bearing oil seal W22515031 (£2.85 each 03/92)
Rear wheel bearings LS10 and MS7 ball bearing races
Rear wheel bearings oil seal W22512531
BUSHES
(Foursome) 13/16” O/D (20.63mm)
3/8” I/D (9.52mm)
1.5” Long (38mm)
Robush ltd
Bridge Farm
Ash Road
Wickham Market
Nr. Woodbridge
Suffolk
England
IP13 0AA
01728 748336
E2040 £6.60 MB108 - Rear suspension bush
13/16 20.64mm OD
3/8 9.53mm ID
1.5 34.93mm Inner length
31.75mm outer length
1.68kn
E2050 MB105 Front suspension bush
11.11mm id
22.23mm OD
38.1mm inner length
34.93 outer length
EX31416 MB181
15.88mm
33.34mm
57.15mm
50.8mm
E20632 MB124
11.11mm
23.81mm
22.23mm
19.05mm
120kn loading
E1010 £6.30
Fn44qg - Rear mount, similar to original
P973
Front Engine mount £12.38, similar to original but with just two mounting bolts
Metalastic, who previously supplied me with T60 rear suspension bushes, are now:
Trelleborg Industrial
1 Hoods Close
Leicester
LE4 2BN
Tel +44 116 2670300
DIFFERENTIAL
Bearings (2) KLNJ 1 1/4 (£9.14 each ex VAT - 1992)
Seals (2) W22515025 (£2.56 each ex VAT - 1992)
Differential key 1/8" by 3/16" by 7/8"long
BRAKES and STEERING
Brake master cylinder 5/8” small reservoir Girling unit. This item is the same as the item used on the Reliant Rebel
Front brake shoes F248G
Front brake cylinders Early MK1 Escort
Motaquip Pt.no.VWC286 (2 on L/H)
Motaquip Pt.no.VWC285 (2-on R/H)
Front brake hoses Land Rover series 2
Rear brake shoes F250G (KB1032)Bond Simca Regal Herald
Rear brake cylinders Triumph Herald
Track rod ends Quinton Hazell QDL226 QDL227
QDL228's can be used but have a larger tapered pin fitted.
Universal Joints Quinton Hazell QL102, QL15002 or Moprod Part Number GUJ101 or GUJ115
23.70mm dia cups (15/16”), 61.5mm square
[pic]
BODY
T60 windscreen HT29
B95 windscreen HT30
Hardtop HT187
Bandit HT243
Filler clip for the windscreen rubber insert, as used on all minis, part no. JPC2017
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