Berkeley Cars



ALL THE SIZES/NAMES AND DIMENSIONS OF ITEMS THAT I’VE COME ACROSS AND MEASURED ON EXCELSIOR POWERED BERKELEYS

Contents

EXCELSIOR ENGINE 1

EXCELSIOR PARTS LIST 1

BEARINGS 2

DIFFERENTIAL 3

BRAKES and STEERING 3

BODY 3

EXCELSIOR ENGINE

Bore and Stroke 58mm by 62mm

compression ratio 7.9 to 1

compression ratio (492) 7.5 to 1

spark plug 14mm K.L.G FE70D (modern - NGK B8ES)

spark plug gap 25 thou

points gap 20 thou ATDC.

Timing 11/64 inch (4.37mm) BTDC, or measure 38mm along from a TDC mark on the circumference of the flywheel.

Dynastart housing bearing ZESKF6006

Piston clearances

Top land 0.007" per inch of bore

Second land 0.006" per inch of bore

Third land 0.004" per inch of bore

Top of skirt 0.0025" per inch of bore

Bottom of skirt 0.0015" per inch of bore

Ring gap 9 thou

EXCELSIOR PARTS LIST

3007 - Conrod, little end - 11/16"I/D 18mm wide, big end - 1.217"I/D 1/2"wide

3017 - Bush 13/16" long 12.5mm I/D & 11/16" O/D

3024 - Crankpin (2) 1.5" by 0.717"

3044 - Crankshaft nut (1) 1/2" UNF

3059 - Roller (48) 1/4" by 1/4"

3060 - Half moon key filed down 3/16" by 5/8"

3065 - Ball bearing (2) LJ3/4" (old number LS8 £4.00 ea. ex VAT 09/92)

3066 - Crankshaft seal (1) pt no.900134A or W16207537

3070 - Crankshaft seal (2) pt no.900138A or W17510037

3072 - Crankshaft seal (1) pt no.900089A or W16210037

3090 - Roller bearing (1) LRJ3/4" (old number RLS8-V3 £14.92 ea. ex VAT 09/92)

3121 - Cap head bolt (4) 1/4"BSF by 2 1/4"

3122 - Cap head screw (10) 1/4"BSF by 1"

3125 - Spacer 40mm by 9mm internal diameter

3147 - Cap head screw 1/4"BSF by 1"

3157 - Tube nut (1) thread - 1/2" 26tpi cycle thread

3158 - Roller bearing (2) LRJA 1" (old number RLS10L £22.20 ea. ex VAT 09/92)

3230 - Threaded rod (1) 120 mm long with 5/8" of 3/8"whit one end & 2" of 3/8"BSF the other

8346 - Half moon key 1/8" thick by 1/2" radius

16041 - Cap head bolt 0.1785" thread pitch by 1 1/5" long

BEARINGS

Front wheel bearings o/d 2.25" i/d 1" type LJ1 or RLS8 or LS10 (£8.40 each 03/92)

Front wheel bearing oil seal W22515031 (£2.85 each 03/92)

Rear wheel bearings LS10 and MS7 ball bearing races

Rear wheel bearings oil seal W22512531

BUSHES

(Foursome) 13/16” O/D (20.63mm)

3/8” I/D (9.52mm)

1.5” Long (38mm)

Robush ltd

Bridge Farm

Ash Road

Wickham Market

Nr. Woodbridge

Suffolk

England

IP13 0AA

01728 748336

E2040 £6.60 MB108 - Rear suspension bush

13/16 20.64mm OD

3/8 9.53mm ID

1.5 34.93mm Inner length

31.75mm outer length

1.68kn

E2050 MB105 Front suspension bush

11.11mm id

22.23mm OD

38.1mm inner length

34.93 outer length

EX31416 MB181

15.88mm

33.34mm

57.15mm

50.8mm

E20632 MB124

11.11mm

23.81mm

22.23mm

19.05mm

120kn loading

E1010 £6.30

Fn44qg - Rear mount, similar to original

P973

Front Engine mount £12.38, similar to original but with just two mounting bolts

Metalastic, who previously supplied me with T60 rear suspension bushes, are now:

Trelleborg Industrial

1 Hoods Close

Leicester

LE4 2BN

Tel +44 116 2670300

DIFFERENTIAL

Bearings (2) KLNJ 1 1/4 (£9.14 each ex VAT - 1992)

Seals (2) W22515025 (£2.56 each ex VAT - 1992)

Differential key 1/8" by 3/16" by 7/8"long

BRAKES and STEERING

Brake master cylinder 5/8” small reservoir Girling unit. This item is the same as the item used on the Reliant Rebel

Front brake shoes F248G

Front brake cylinders Early MK1 Escort

Motaquip Pt.no.VWC286 (2 on L/H)

Motaquip Pt.no.VWC285 (2-on R/H)

Front brake hoses Land Rover series 2

Rear brake shoes F250G (KB1032)Bond Simca Regal Herald

Rear brake cylinders Triumph Herald

Track rod ends Quinton Hazell QDL226 QDL227

QDL228's can be used but have a larger tapered pin fitted.

Universal Joints Quinton Hazell QL102, QL15002 or Moprod Part Number GUJ101 or GUJ115

23.70mm dia cups (15/16”), 61.5mm square

[pic]

BODY

T60 windscreen HT29

B95 windscreen HT30

Hardtop HT187

Bandit HT243

Filler clip for the windscreen rubber insert, as used on all minis, part no. JPC2017

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