SVS 2000 Installation and Operation Manual

SVS 2000TM Installation and Operation Manual

Gather this information for Quick Config -- see Chapter 3 for details

K-M Bolt-On Sensor? Units? lbs or kg Sensor type?1 L-Cells or Microcells If Microcells:1, 2

Installed on horizontal beams?

Installed on vertical legs?

Rosette Arrays?

Vertical Microcells? Vessel working capacity?1

_____________ lbs or kg Vessel working stress?1

_____________ psi or kg/mm2

Current material weight? _________ lbs or kg

1 See the Application Data Form for sensor type and configuration, capacity, and stress. A copy of the form was returned to you with your order. If you cannot locate the form, contact K-M to get another copy before you proceed. 2 Internal calculations in the SVS 2000 for Microcells are based on 3-inch Microcells on carbon steel. Modify the calibration after Quick Config is complete if the application is for installation on stainless steel or aluminum or uses 2-inch Microcells. See Appendix C, Calculation of Manual Calibration Parameters, for details.

Direct Support load cell? Units? lbs or kg

Rated Load per load cell?1 _____________ lbs or kg

Sensitivity?1 _____________ mV/V

Number of supports for vessel _________

Current live load? _____________ lbs or kg

1 See the load cell label or the sensor manual for rated load and sensitivity.

CAUTION It is essential that all instructions in this manual be followed precisely to ensure proper operation of the equipment.

97-1129-01 Rev. B

May 2000

NOTICE

The content of this document is the intellectual property of Kistler-Morse Corporation. Any reproduction or translation of this document without the written authorization of a Kistler-Morse corporate officer is prohibited.

CAUTION

Follow these rules if welding is done on the vessel after installation of Kistler-Morse sensors/ transducers. The electrical current of the welder may pass through the sensor/transducer, causing damage to it and possibly to the signal processor. To avoid damage, follow these precautions. 1. Disconnect the sensor/transducer cables from the signal processor. 2. Ground the welder as close to the welding joint as possible. The welding ground must be

between the sensor/transducer and the weld joint to prevent the welding current from going through the sensor/transducer to earth ground. Note High temperatures can damage sensors/transducers. If you are welding in the vicinity of a sensor/transducer, monitor the temperature of the metal adjacent to the sensor/transducer. If it becomes too hot to touch, stop welding immediately and remove the sensor/transducer before continuing. Prior to reinstalling the sensor/transducer, verify that no damage has occurred.

This manual reflects SVS 2000 software revision `C.'

SVS 2000 is a trademark of Kistler-Morse. Encompass and Remote I/O (RIO) are registered trademarks of Allen-Bradley, Rockwell Automation. DeviceNet is a trademark of Open DeviceNet Vendor Association, Inc. All other trademarks are the property of their respective owners.

Table of Contents

Table of Contents

Chapter 1. SVS 2000 Introduction ............................................. 1-1

Introduction .................................................................................................................................. 1-1 Manual Conventions ..................................................................................................................... 1-2

Chapter 2. Hardware Installation ............................................... 2-1

General Information ...................................................................................................................... 2-1 Unpacking and Inspection ............................................................................................................ 2-1 Mounting the SVS 2000 ............................................................................................................... 2-1 Wiring the SVS 2000 ................................................................................................................... 2-1 Power Fuse .................................................................................................................................. 2-2 Installing PCBs ............................................................................................................................ 2-3

Chapter 3. Quick Config.............................................................. 3-1

Introduction .................................................................................................................................. 3-1 Quick Config ................................................................................................................................ 3-1

Chapter 4. Run Mode, Function Mode Menu Tree, and Keyboard .......................................................................... 4-1

Introduction .................................................................................................................................. 4-1 Run Mode Display ........................................................................................................................ 4-1 Toggling Between Run Mode and Function Mode ......................................................................... 4-2 Function Mode Menu Tree ............................................................................................................ 4-3 Keyboard ..................................................................................................................................... 4-6

Chapter 5. Display Menu [10]..................................................... 5-1

Introduction .................................................................................................................................. 5-1 11 Disp (display) Format .............................................................................................................. 5-1 12 Disp (display) Countby ............................................................................................................ 5-2 13 Disp (display) Units ................................................................................................................. 5-2 14 Bargraph Span ........................................................................................................................ 5-3 Modifying Disp (display) Format and Disp (display) Units ............................................................. 5-4

Chapter 6. Cal (calibration) Menu [20] ..................................... 6-1

Introduction .................................................................................................................................. 6-1 21 Auto Cal (automatic calibration) ............................................................................................... 6-1 22 Manual Cal (calibration) ........................................................................................................... 6-6 23 Linearization ............................................................................................................................ 6-7 24 Zero Tolrance (tolerance) ......................................................................................................... 6-8 29 Cal (calibration) Display ........................................................................................................... 6-9

Chapter 7. Setpoint Menu [30] ................................................... 7-1

Introduction .................................................................................................................................. 7-1 31-32 Slct (select) Relay and 33-38 Slct Digtl (select digital) ....................................................... 7-1

Descriptions .......................................................................................................................... 7-2 Setpoint Example .................................................................................................................. 7-3 Setting Up the Setpoints ........................................................................................................ 7-3 39 Digtl (digital) Status ................................................................................................................. 7-4 Setpoint Test ................................................................................................................................ 7-5

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Chapter 8. I-Output (current output) Menu [40] ....................... 8-1

Introduction .................................................................................................................................. 8-1 41-46 Current Output Setup Parameters ....................................................................................... 8-1

Descriptions .......................................................................................................................... 8-1 Current Output Examples ...................................................................................................... 8-2 Setting Up Current Output ...................................................................................................... 8-2 48 Current Adjst (adjust) .............................................................................................................. 8-4 49 Test Current ............................................................................................................................. 8-4

Chapter 9. Com (communications) Menu [50] ........................ 9-1

Introduction .................................................................................................................................. 9-1 51 Serial Addres (address) ........................................................................................................... 9-1 52 Serial Baud ............................................................................................................................. 9-2 53 PLC Menu ............................................................................................................................... 9-2

Chapter 10. Sensor Menu [60] .................................................10-1

Introduction ................................................................................................................................ 10-1 61 Sensor Adj Ex (adjust excitation) .......................................................................................... 10-1 62 Resolution ............................................................................................................................. 10-2 63 Sensor Gain .......................................................................................................................... 10-2 69 Sensor Disply (display) ......................................................................................................... 10-3

Chapter 11. Filter Menu [70] ..................................................... 11-1

Introduction ................................................................................................................................ 11-1 71 Averaging .............................................................................................................................. 11-1 72-75 DSP Filter Parameters ..................................................................................................... 11-2

Descriptions ........................................................................................................................ 11-2 Setting Up the DSP Filter .................................................................................................... 11-3 79 DSP Step Mon (monitor) ....................................................................................................... 11-4

Chapter 12. Tracking Menu [80] ..............................................12-1

Introduction ................................................................................................................................ 12-1 81-85 Tracking Parameters ........................................................................................................ 12-1

Descriptions ........................................................................................................................ 12-1 Setting Up Tracking ............................................................................................................. 12-3 Rate Monitor [89] ....................................................................................................................... 12-3

Chapter 13. Service Menu [90] ................................................13-1

Introduction ................................................................................................................................ 13-1 91 User Access ......................................................................................................................... 13-1

Initial Setup of User Access Code ....................................................................................... 13-1 Change User Access Code .................................................................................................. 13-2 92 Keyboard Lock ...................................................................................................................... 13-2 Setup/Change Keyboard Lock Code .................................................................................... 13-2 Unlocking Keyboard with Keyboard Lock Code .................................................................... 13-3 93 Keyboard Test ....................................................................................................................... 13-3 94 Default Systm (system) ......................................................................................................... 13-3 99 Diagnostics ........................................................................................................................... 13-4

Appendix A. Product Specifications ....................................... A-1

Appendix B. Serial Commands ................................................ B-1

Introduction ................................................................................................................................. B-1 Command Table .......................................................................................................................... B-1 Checksum Calculation ................................................................................................................ B-3 Examples .................................................................................................................................... B-4

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Appendix C. Calculation of Manual Calibration Parameters .......................................... C-1

Introduction ................................................................................................................................. C-1 Refining the Calibration ................................................................................................................ C-1 Stainless Steel, Aluminum, or 2-inch Microcells ......................................................................... C-2

Appendix D. Kistler-Morse Service and Warranty ................ D-1

Product Warranty ........................................................................................................................ D-1 Service ........................................................................................................................................ D-1 Return Material Authorization ...................................................................................................... D-2 Address and Telephone Numbers ................................................................................................ D-2

Appendix E. Technical Drawings ............................................. E-1

Appendix F. Error Messages .................................................... F-1

Warning: Add Or Subtract More Material . . ................................................................................ F-1 Are You Sure? (in Auto Cal) ........................................................................................................ F-1 Warning: Ambiguous Error .. Hi Span Will Be Entered .. Need New Lo Span .............................. F-2 Warning: Ambiguous Error .. Lo Span Will Be Entered .. Need New Hi Span .............................. F-2 Gross Units Over ......................................................................................................................... F-2 Net Units Over ............................................................................................................................. F-2 Grs Under Range ........................................................................................................................ F-3 ADC Overrange + ........................................................................................................................ F-3 ADC Overrange - ......................................................................................................................... F-3 NVRAM Failed #1 ....................................................................................................................... F-4 NVRAM Failed #2 ....................................................................................................................... F-4 Com Error #1 ............................................................................................................................... F-4 Com Error #2 ............................................................................................................................... F-4 Voltage Error #1 .......................................................................................................................... F-4 Voltage Error #2 .......................................................................................................................... F-4 Voltage Error #3 .......................................................................................................................... F-5 Current Error #1 .......................................................................................................................... F-5 Current Error #2 .......................................................................................................................... F-5 Excite Error #1 ............................................................................................................................ F-5 Excite Error #2 ............................................................................................................................ F-5 Excite Error #3 ............................................................................................................................ F-6 Excite Error #4 ............................................................................................................................ F-6 Excite Error #5 ............................................................................................................................ F-6 High Temp Error .......................................................................................................................... F-6

Appendix G. Menu Tree, Defaults, and Hot Keys .................. G-1

Introduction ................................................................................................................................. G-1 Menu Tree ................................................................................................................................... G-1 Hot Keys ..................................................................................................................................... G-1 Parameter Defaults ..................................................................................................................... G-4 Setup Table ................................................................................................................................. G-5

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