PART 1 - browardschools
SECTION 12359 (12 35 92)
MUSICAL INSTRUMENT CASEWORK
1. GENERAL
1. SECTION INCLUDES
A. Pre-fabricated musical instrument casework and hardware.
2. SUBMITTALS
A. Shop Drawings: Indicate component casework locations, large-scale plans, and elevations, rough in and anchor placement dimensions and tolerances, and clearance required.
B. Product Data: Provide component dimensions, configurations, construction details, and joint details.
C. Samples: 2 samples, minimum size 2 inches x 5 inches of each color of finish for selection.
D. Samples: Submit 1 sample of each hardware item.
E. Submit Manufacturer’s Installation Instructions.
F. Submit copy of sample warranty.
G. Maintenance Data: Include cleaning and stain removal methods and recommend cleaning materials, polishes, and waxes.
3. QUALITY ASSURANCE
A. Performance Requirements:
1. To be chip and abrasion resistant under normal usage.
2. To protect instruments and cases from damage under normal usage.
3. Shelving: To withstand continuous use without surface or front edge breakdown.
4. Hanger Rods: Support minimum vertical load of 200 pounds applied at any point on the rod.
5. Full height Doors: Support minimum vertical load of 300 pounds applied at outer edge.
4. DELIVERY, STORAGE and HANDLING
A. Environmental Requirements: Do not install casework until all mortar, wet, and dust-producing work is completed.
B. Maintain products in protective packaging until installed.
C. Scheduling: Do not deliver casework to site until destination spaces are ready to receive them.
5. WARRANTY
A. Provide manufacturer’s written warranty for the entire cabinet having a 10 year warranty.
2. PRODUCTS
1. MANUFACTURERS
A. Acceptable Manufacturers: Subject to compliance with the specified requirements, provide products by one of the following manufacturers:
1. TMI Systems.
2. Wenger Corporation.
B. Substitutions:
1. Will be considered by the Project Consultant and Owner when submitted per requirements of Division-0, Division-1, and Section 01630-Product Substitution Procedures.
2. MATERIALS
A. Musical Instrument Casework:
1. Cabinet Wall Panels: 3/4 inch thick industrial (cabinet) grade particleboard, minimum 47 pcf with VGS laminate on exposed exterior finished ends and thermoset polyester laminate or CLS cabinet liner on interior and unexposed surfaces for totally finished construction. No backer sheets or unfinished surfaces may be used on unexposed sides. Color: as selected by project consultant.
a) Wall Panels: 3/4 inch thick 47 pound industrial grade particleboard.
2. Shelving:
a) Cabinets up to 27 inches wide: One piece high molecular blow-molded polyethylene with 1-3/8 inch radius front edge; mount to cabinet walls with 1 piece molded rigid ST nylon clip.
b) Cabinets over 27 inches wide:
1) One piece high molecular formed polyethylene with radius front edge and 3/16” wall thickness.
2) Rib for structural integrity.
3) Support with 4 structural tubular members 1-1/2 inch x 1 inch size, 16 gage wall thickness with 14 gage welded end plates.
c) Instrument shelves may also be 1 inch thick particleboard core laminated both faces with thermally fused melamine laminate. Shelves are doweled into sides. Top surface is molded flat stock heavy-duty polyethylene with textured abrasion-resistant finish permanently bonded to shelf. Front pf shelf edged with machine applied 3 mm PVC edge banding matching the polyethylene.
3. Doors: Welded grille construction with powder coat finish, color as selected by Project Consultant.
a) Hinges, 5 knuckle institutional type hinge, supplied by ISO 9002 vendor. Hinge will support 315 lbs. Dynamic vertical load. Hinge pin shall be 2-3/4 inch long. Hinge welded to door frame in 5 places. Fastened to cabinet with through bolt construction or screwed to cabinet sides. Finish: oyster powder paint. Two hinges on compartment doors, four on full height doors.
b) Locking slide-bolt: All doors shall be factory provided with locking slide-bolt for padlocks, with formed steel strike plate through-bolt connected to cabinet end panel; 12 gage steel. Provide clear plastic label holder for identification card insert. Finish: Powder paint coating; color: oyster.
4. Edging: Heat bonded 0.118 inch thick beveled PVC edge-banding, color as selected by Project Consultant.
5. Hardware:
a) Joinery Hardware:
1) 2 inch. 1/4-20 panel connectors with 15 mm head diameter and steel thread inserts.
2) Finish: Powder paint coating.
3) Color: As selected by Project Consultant.
6. Back Panels:
a) 1/4 inch thick prefinished hardboard.
b) Color: As selected by Project Consultant.
c) Match interior of side and top panels.
7. Vertical Closure Kit:
a) Construct of 0.750 inch thermoset polyester composite wood to math cabinet side panels.
b) Color: As selected by Project Consultant.
c) To fit 3/4 inch to 30 inch opening between wall cabinet.
8. Horizontal Closure Kit:
a) Same construction as vertical closure kit.
b) Color: As selected by Project Consultant.
c) To fit 3/4 inch to 30 inch high opening.
9. Finished Back Panel:
a) Construct of 0.500 inch thick thermoset composite wood to match cabinet.
b) Color: As selected by Project Consultant.
c) Attach to exposure cabinet backs.
3. EXECUTION
1. PREPARATION
A. Verify attachment substrate and site conditions.
B. Verify adequacy of support framing anchors.
C. Verify that field measurements are as indicated on drawings.
2. INSTALLATION
A. Install casework, components and accessories under provisions of manufacturer’s instructions.
B. Use anchoring devices to suit conditions and substrate materials encountered.
C. Set casework items plumb and square, securely anchored to building structure.
D. Scribe to abutting surfaces and align adjoining components. Applying matching filler pieces where casework abuts dissimilar construction.
E. Adjusting: Adjust hardware for smooth operation.
F. Cleaning: Clean casework, shelves, hardware and fittings.
G. Protection: Do not permit finished casework to be exposed to continued construction activity.
END OF SECTION
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