TO THE OWNER

TO THE OWNER

This Owner's Manual has been prepared to provide you with important operation, maintenance and safety information relating to your UD Trucks vehicle. We urge you and others operating the vehicle to carefully read this manual and follow the recommendations for operation, maintenance, and safety. Failure to follow these recommendations could result in serious injury or death to those riding in this vehicle or bystanders.

This manual should be considered a permanent part of the vehicle and must be kept with the vehicle at all times. This Owner's Manual should accompany the vehicle when sold to provide future owners and operators with important operation, safety and maintenance information.

The characteristics and functions of this vehicle make its driving and handling different from that of a car. Before operating your vehicle, familiarize yourself and others operating the vehicle with these differences.

The Warranty and Service Booklet provided with each vehicle contains important information about warranty and service matters. Keep it with your vehicle at all times and present it to your authorized UD Trucks dealer or other service facility when service is required.

When service or other assistance is required, consult your UD Trucks dealer. If you have a problem that has not been handled to your satisfaction, contact UD Trucks North America, Inc., 7900 National Service Road Greensboro, NC 27409.

1206-20710-K1

All rights reserved. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from UD Trucks Corporation. UD Trucks may change the contents without notice and without incurring obligation.

? 2012 UD Trucks Corporation

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CLEAN IDLE CERTIFIED LABEL FOR U.S.

Make sure that the following clean engine idling certified label is affixed to the left side of the corner back outer. By the CARB regulation listed below, the label must be affixed there to prove that the new vehicle with diesel engine manufactured from Jan., 2008 conforms to this regulation.

CARB ? 1956.8. Exhaust Emission Standard and Test Procedure (a) (b) Heavy-Duty Diesel Engine Idling Requirements

CALIFORNIA PROPOSITION 65 WARNING

WARNING

Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. In addition, certain fluids contained in vehicles and certain products of component wear contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

FEDERAL HIGHWAY

ADMINISTRATION

REGULATION

Various regulations relating to vehicle performance, equipment, and safety have been issued by the Department of Transportation. These regulations include, but are not limited to the Federal Motor Vehicle Safety Standards and the Federal Motor Carrier Safety Regulations. Other federal, state and local regulations may also apply. Final stage manufacturers and motor carriers are responsible for knowing and complying with all regulations that may apply to the vehicle. A finished vehicle may also require devices that are not specified in the regulations. Body builders, subsequent stage manufacturers and carriers must determine what safety devices are necessary for the safe operation of the vehicle.

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WARNING Making modifications to vari-

ous parts, components and systems of the vehicle, such as brake and steering system can adversely affect the quality, reliability and operation of your vehicle and could result in property damage, serious injury or death. Such modifications must be avoided.

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TABLE OF CONTENTS

INTRODUCTION AND SAFETY..................... 1-1

When Reading the Manual................................. 1-1 New Vehicles Break-in Period............................ 1-2 Keys ................................................................... 1-2 Fuel .................................................................... 1-3 Metric Mismatch ................................................. 1-3 Abbreviation ....................................................... 1-4

IDENTIFICATION............................................ 2-1

Vehicle Identification Number (VIN) ................... 2-1 Unit Identification................................................ 2-2

BEFORE DRIVING YOUR VEHICLE ............. 3-1

Overloading........................................................ 3-2 Towing Trailers ................................................... 3-3 Safety Reminders............................................... 3-6 Daily Maintenance.............................................. 3-6 EGR System Operation.....................................3-11 UD Trucks, US2010 Emissions solution............3-11 Handling of the exhaust emission control system .................................................. 3-12 Vehicle Labels .................................................. 3-24

ENTERING AND LEAVING THE CAB ........... 4-1

DOORS AND WINDOWS ............................... 5-1

Door ................................................................... 5-1 Keyless Entry System ........................................ 5-2

Door Window (Power Window) .......................... 5-4

DRIVING POSITION........................................6-1

Seats .................................................................. 6-1 Seat Belts ........................................................... 6-5 Steering Wheel ................................................... 6-7

INSTRUMENTS AND CONTROLS .................7-1

Ignition Key Switch ............................................. 7-3 Meters and Gauges............................................ 7-5 Multi-display Monitor ........................................ 7-15 Warnings and Indicators................................... 7-26 Buzzers ............................................................ 7-30 Warnings .......................................................... 7-31 Warning and indicator lights ............................. 7-43 Switches and Buttons....................................... 7-53 DPF System ..................................................... 7-69 Levers and Control ........................................... 7-75

ACCESSORIES ............................................... 8-1

HEATER OR AIR CONDITIONER CONTROL .........9-1

Air Conditioner.................................................... 9-1

VEHICLE OPERATION .................................10-1

Operating Precautions...................................... 10-1 Break-in Precautions ........................................ 10-2 Vehicle Loading ................................................ 10-2

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Towing Trailers ................................................. 10-3 Starting the Engine........................................... 10-4 Warming up Engine.......................................... 10-7 Stopping the Engine ......................................... 10-9 Driving on Grades .......................................... 10-10 Driving in Difficult Conditions ..........................10-11 Operating with Manual Transmission ..............10-11 Operating with Automatic Transmission......... 10-14 Brake Operation ............................................. 10-33 Parking your Vehicle ...................................... 10-35 After Parking Your Vehicle.............................. 10-36 In Cold Weather ............................................. 10-36 Idle Shutdown ................................................ 10-38

VEHICLE SERVICE AND MAINTENANCE...11-1

Clean Air Act .....................................................11-1 Maintenance Intervals .......................................11-3 Grease Lubrication Points...............................11-16 Before Performing Maintenance .....................11-19 Cab..................................................................11-20 Engine Cooling System...................................11-24 Engine Oil and Oil Filters ................................11-31 Fuel System ....................................................11-37 Air Cleaner Element ........................................11-44 Drive Belt.........................................................11-46 Aftertreatment DEF Filter ................................11-48 CCV Filter........................................................11-50 Transmission Gear Oil.....................................11-51 Differential Gear Oil.........................................11-59

Steering System ............................................. 11-60 Service Brake System .................................... 11-62 Clutch ............................................................. 11-65 Suspension..................................................... 11-67 Windshield Washer Fluid................................ 11-68 Outside Mirrors............................................... 11-69 Emission Control Systems ............................. 11-70 Noise Control System..................................... 11-73 Battery ............................................................ 11-75 Lights.............................................................. 11-78 Fuses.............................................................. 11-80 Blower Motor Filters ....................................... 11-82 Wheels and Tires ........................................... 11-83 Appearance Care ........................................... 11-89

IN CASE OF EMERGENCY/ TROUBLESHOOTING............................................12-1

Engine Overheating.......................................... 12-1 Jump Starting ................................................... 12-3 Tire Change...................................................... 12-6 Towing .............................................................. 12-9 Troubleshooting.............................................. 12-13

SERVICE DATA.............................................13-1

Maintenance Standard ..................................... 13-1 Tightening Torque............................................. 13-3 Bulbs ................................................................ 13-5 Recommended Lubricants ............................... 13-5 Recommended SAE Viscosity Chart................ 13-6

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Refill Capacities ............................................... 13-7 Conversion Factors .......................................... 13-8

REPORTING SAFETY DEFECTS ................ 14-1 INDEX............................................................ 15-1

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INTRODUCTION AND SAFETY

INTRODUCTION AND SAFETY

WHEN READING THE MANUAL

In this manual, read very carefully those sections which have signs "DANGER", "WARNING", "CAUTION" and "NOTE". They are particularly important.

DANGER

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.

CAUTION

Indicates a situation which, if not avoided, could result in property damage to the vehicle.

NOTE

Indicates good practice.

If you see this symbol, it means "Do not do this" or "Do not let this happen".

UD Trucks Corporation offers a variety of options, components and features on its vehicles. Therefore, the equipment described in this manual may or may not be identified as standard or optional and may or may not be applicable to your particular vehicle. If you have any questions, consult your UD Trucks dealer.

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