Remanufacturing Market Study

[Pages:145]A report by the partners of:

Remanufacturing Market Study

For Horizon 2020, grant agreement No 645984, November 2015

Remanufacturing Market Study

This project has received funding from the European Union's Horizon 2020 research and innovation programme under grant agreement No 645984

Written by:

David Parker, Kate Riley, Seigo Robinson, Harry Symington, Jane Tewson (Oakdene Hollins), Kim Jansson (VTT), Shyaam Ramkumar (Circle Economy), David Peck (TU Delft)

Final check by: Katie Deegan (Oakdene Hollins)

Approved by: David Parker (Oakdene Hollins)

Date:

October 2015

Contact:

david.parker@oakdenehollins.co.uk

Reference:

EC--09 404 ERN WP2.2.docx

Disclaimer: This disclaimer, together with any limitations specified in the report, applies to use of this report. This report was prepared in accordance with the contracted scope of services for the specific purpose stated and subject to the applicable cost, time and other constraints. In preparing this report, Oakdene Hollins Ltd relied on (1) client/third party information which was not verified by Oakdene Hollins except to the extent required in the scope of services (and Oakdene Hollins does not accept responsibility for omissions or inaccuracies in the client/third party information) and (2) information taken at or under the particular times and conditions specified (and Oakdene Hollins does not accept responsibility for any subsequent changes). This report has been prepared solely for use by and is confidential to the client, and Oakdene Hollins accepts no responsibility for its use by other persons. This report is subject to copyright protection and the copyright owner reserves its rights. This report does not constitute legal advice. Oakdene Hollins is certified to ISO 9001:2008 and ISO 14001:2004

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Contents

1 Executive summary............................................................................................................ 0 2 Introduction ....................................................................................................................... 2

2.1 Remanufacturing and the Grand Societal Challenges............................................... 2 2.2 Remanufacturing defined.......................................................................................... 3 2.3 Objectives and scope of the project........................................................................12 2.4 Approach ................................................................................................................. 13 2.5 Global remanufacturing landscape ......................................................................... 15 3 Survey responses ............................................................................................................. 27 3.1 Survey participants..................................................................................................27 3.2 Survey results .......................................................................................................... 29 3.3 Comments on remanufacturing .............................................................................. 39 4 Overview of European remanufacturing ......................................................................... 42 4.1 Industry sector overview.........................................................................................42 4.2 Market size .............................................................................................................. 42 4.3 Environmental benefits ........................................................................................... 45 4.4 Societal benefits ...................................................................................................... 46 4.5 Potential of the European remanufacturing industry ............................................. 48 4.6 EU region specific contextual factors ...................................................................... 51 4.7 Factors affecting European remanufacturing activities .......................................... 51 5 Aerospace ........................................................................................................................ 54 5.1 Description of sector ............................................................................................... 54 5.2 The European aerospace remanufacturing landscape............................................55 5.3 Market size/survey data..........................................................................................57 5.4 Opportunities and barriers......................................................................................59 6 Automotive ...................................................................................................................... 61 6.1 Description of the sector ......................................................................................... 61 6.2 The European automotive remanufacturing landscape.......................................... 62 6.3 Market size/survey data..........................................................................................63 6.4 Opportunities and barriers......................................................................................65 7 Electrical and electronic equipment (EEE).......................................................................68 7.1 Description of sector ............................................................................................... 68 7.2 EEE remanufacturing in Europe............................................................................... 68

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7.3 Market size/survey data..........................................................................................73 7.4 Opportunities and barriers......................................................................................73 8 Furniture ..........................................................................................................................77 8.1 Description of sector ...............................................................................................77 8.2 Furniture remanufacturing in Europe .....................................................................80 8.3 Market size/survey data..........................................................................................81 8.4 Opportunities and barriers......................................................................................81 9 Heavy-duty and off-road equipment ...............................................................................83 9.1 Description of sector ...............................................................................................83 9.2 HDOR remanufacturing in Europe...........................................................................85 9.3 Market size/survey data..........................................................................................86 9.4 Opportunities and barriers......................................................................................87 10 Machinery ........................................................................................................................89 10.1 Description of sector ...............................................................................................89 10.2 Remanufacturing in the European machinery sector..............................................89 10.3 Market size/survey data..........................................................................................91 10.4 Opportunities and barriers......................................................................................93 11 Marine..............................................................................................................................95 11.1 Description of sector ...............................................................................................95 11.2 Remanufacturing in the European marine industry................................................96 11.3 Market size/survey data..........................................................................................97 11.4 Opportunities and barriers......................................................................................98 12 Medical devices..............................................................................................................100 12.1 Description of sector .............................................................................................100 12.2 Medical device remanufacturing in Europe ..........................................................101 12.3 Market size/survey data........................................................................................104 12.4 Opportunities and barriers....................................................................................105 13 Rail .................................................................................................................................107 13.1 Description of sector .............................................................................................107 13.2 Remanufacturing in the European rail sector .......................................................108 13.3 Market size/survey data........................................................................................109 13.4 Opportunities and barriers....................................................................................110 14 Advanced materials .......................................................................................................112 14.1 Introduction ? critical and advanced materials.....................................................112 14.2 The scope of advanced materials ..........................................................................113

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14.3 Remanufacturing as a `substitution' strategy ....................................................... 114 14.4 Advance materials in three remanufacturing markets / products........................115 14.5 CRM considerations by remanufacturers..............................................................122 14.6 Conclusions............................................................................................................124 14.7 Further work..........................................................................................................125 Annexe A Eurostat Data .................................................................................................... 126 Annexe B Survey................................................................................................................131

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Acknowledgements

The partners would like to thank all those who took part in the survey, including participants

from:

Abbey Diesel Services Ltd ACE Re-use Technology BV Advanced Compressor Engineering Services Ltd AELS

AES Supplies Ireland Ltd Agco Power Inc Air France Industries / KLM Engineering & Maintenance Alexander Fink HOLEX Allstart Ireland

APD Interntional Ltd

APRA Europe Armour SAS ? activit? Armor Office Printing ARP Supplies BV

Association FME-CWM ASYSUM S.A. Atelier 4/5 ATP Industries Group Ltd

Auto Recycling Nederland Autocraft Drivetrain Solutions Ltd Autoelectro Autohaus Baum Aviation Cabin Consulting GmbH Bond Retail Services Ltd B-Tec GmbH & Co KG B?roservice H?bner Canon Europe Ltd Carwood Motor Units Ltd Clearance Solutions Ltd CMB France Cottam & Brookes Eng Ltd DLL International B.V. E&U Hetzel GmbH ERIKS Industrial Services Euro-Teli OyP Eurotexso Distribution FARAL Federation of Engine Remanufacturers

Ferrocrtalic d.o.o. Ford Motor Company France Cartouche R?emploi

German Imaging Technologies (GIT) Dubai LLC Greenclick GmbH & Co KG HELLA KGaA Hueck & Co

PRINTek Kft Printerland Ltd PSS ? Steering & Hydraulics Division RD Trading Ltd, trading as RDC

Recoturbo Recro SIA REFILLCENTER

Hindle Reman Hitachi Construction Machinery (Europe) NV HS2 Ltd

Hubbard Hall Inc I.T Enviro Logic Ltd

Rematec RENAULT Choisy-le-Roi

RET Reifenerneuerungstechnik GmbH Ricoh Nederland BV Robert Bosch GmbH

iDoc 1. Hilfe f?r Mobiltelefone GmbH Imk automotive GmbH Chemnitz Intra Business Solutions Inventons Demain J&G Renzelmann GmbH

Kentro Melaniou Kastoria Kleen Strike (UK) Ltd

Robotif GmbH

R?sler Tyre Innovators Rotor Deconstruction Royo Group Scandinavian Transmission Service AB Schmitz + Krieger GmbH SCM Turbomotive Ltd

Knorr-Bremse CVS Kopierer-Welt GmbH Kr?ckels Krankenhausinventar

Lexmark Lexmark International Lizarte SA LPR Prantzios Konstantinos Martela Oyj Mela GmbH Melanaki Meritor Aftermarket Neopost Industrie P. Kotsaridis &SIA EE Partsupply PartTracker Industrial B.V. Philips Healthcare P?le Eco-conception Pressen HAAS GmbH

SDA Im-export BV SEW Eurodrive B.V. Siemens Healthcare GmbH ? Refurbished Systems SKF Smartmod GmbH South East Core Supply Stone Computers Ltd Sudden Impact Tender Tier1Asset A/S UBD Cleantech AB Vector Aerospace Wood Auto Supplies Ltd Woodcock & Wilson Ltd Xander Diesel Zeronet Group Ltd ZF Friedrichshafen AG

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Particular thanks are also due to:

Gregor Schlingschroeder Peter Bartel Ross Bartley Tobias Bahr Vincent van Dijk Jean-Pierre Taverne Niels Klarenbeek Greg Lavery J?rg Meding

Automotive Parts Remanufacturers Association (APRA) Automotive Parts Remanufacturers Association (APRA) Bureau of International Recycling (BIR) European Automobile Manufacturers' Association (ACEA) European Toner & Inkjet Remanufacturers Association (ETIRA) European Tyres and Rubber Manufacturers' Association (ETRMA) ReMaTec, RAI Amsterdam Rype Office Wolk Aftersales Experts GmbH

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Glossary

ACEA European Automobile Manufacturers' Association ADS Aerospace, Defence, Security and Space trade association (UK) APRA Automotive Parts Remanufacturers Association B2B business-to-business B2C business-to-consumer (market) CAGR compound annual growth rate CLEPA European Association of Automotive Suppliers CMM Component Maintenance Manual CRM `critical' raw material CT computed tomography (scan) EASA European Air Safety Authority ECU electronic control unit EEA European Economic Area EEE electrical and electronic equipment EIP-RM European Innovation Partnership on Raw Materials ERN European Remanufacturing Network ETIRA European Toner and Inkjet Remanufacturers Association ETRMA European Tyre and Rubber Manufacturers' Association FIRM International Federation of Engine Remanufacturers and Rebuilders HCV heavy commercial vehicle GRP Good Refurbishment Process HDOR heavy-duty and off-road equipment HVAC heating, ventilation and air conditioning ICT information and communication technology LCV light commercial vehicle MRI magnetic resonance imaging MRO maintenance, repair and overhaul (company/business) OEM original equipment manufacturer PERT program evaluation review technique PM parts manufacturer ROSCO rolling stock operating company TOC train operating company UNEP United Nations Environment Programme USITC United States' International Trade Commission VM vehicle manufacturer WEEE waste electrical and electronic equipment WP work package

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