OPERATION SHEET - Directory



OPERATION SHEET

|Operation Number: |O-7 |Product: |Scotch Yoke |

|Operation Name: |Plane to finish width |Worked on by: |Student name |

|Previous Station: |0-6 |Next Station: |I-2 |

|Part Name: | Base |Drawing of Major Details of Operation: |

| | |[pic] |

|Part Number: |1 | |

|Quantity: |50 | |

|Material or Stock: |¾” X 3-1/2” X 12” hard maple, | |

| |FAS, S2S1E, KD | |

|Tools/Equipment: |Planer | |

|Fixtures/Gauges: |Fixture O-7 | |

|Supplies: |Fixture | |

|Step | |Fixtures |Materials | |Tools and |

|No. |Description of Step |or Gauges |or Stock |Supplies |Equipment |

|1 |Put on safety glasses and make sure all loose| | |Safety glasses |Planer |

| |clothing and long hair is secured. | | | | |

|2 |Inspect machine for wear or visible defects. | | | | |

| |Report any problems to the instructor. | | | | |

|3 |Secure Fixture O-7 from storage. |Fixture O-7 | | | |

|4 |Secure stock from operation O-6 | |See above | | |

|5 |Place one base in the fixture with the | | | | |

| |jointed edge down and the grain going up | | | | |

| |toward the back of the fixture, use boards | | | | |

| |and the wedges to secure part firmly. | | | | |

|6 |Adjust the infeed table so the fixture and | | | | |

| |the sample base will slide through the | | | | |

| |planer. | | | | |

|7 |Open the dust vent. | | | | |

|8 |Turn on the planer let it reach maximum RPM. | | | | |

|9 |Place the fixture with the bottom resting on | | | | |

| |the infeed table near the throat opening of | | | | |

| |the planer. | | | | |

|10 |Slowly slide the fixture forward until the | | | | |

| |planer grabs the stock and feeds it through. | | | | |

| |Note: do not get fingers under the fixture or| | | | |

| |within 4” of the throat opening. | | | | |

|11 |Walk to the output table. | | | | |

|12 |Catch the fixture after it leaves the planer.| | | | |

| |Do not pull the fixture out. Remove the base | | | | |

| |from the fixture. | | | | |

|13 |Use gauge I-2 to check the width of the base.|Gauge I-2 | | | |

|14 |If needed adjust for the correct height of | | | | |

| |the planer table. | | | | |

|15 |Pick up bases at O-6 as needed. | | | | |

|16 |Place six bases in the fixture with the | | | | |

| |jointed edge down and the grain going up | | | | |

| |toward the back of the fixture. | | | | |

|17 |Place the wedges in the fixture making the | | | | |

| |bases tight in the fixture. | | | | |

|18 |Place the fixture with the bottom resting on | | | | |

| |the infeed table near the throat opening of | | | | |

| |the planer. | | | | |

|19 |Slowly slide the fixture forward until the | | | | |

| |planer grabs the stock and feeds it through. | | | | |

| |Note: do not get fingers under the fixture or| | | | |

| |within 4” of the throat opening. | | | | |

|20 |Walk to the output table. | | | | |

|21 |Catch the fixture after it leaves the planer.| | | | |

| |Do not pull the fixture out. Remove the bases| | | | |

| |from the fixture. | | | | |

|22 |Record number of parts completed on tally | | |Tally sheet, pencil| |

| |sheet | | | | |

|23 |Place the bases in a box for I-2. | | |Storage box | |

|24 |Repeat steps 15-23 until all parts are | | | | |

| |finished. | | | | |

|25 |Turn off the planer. | | | | |

|26 |Close the dust vent. | | | | |

|27 |Brush off all wood shaving from the planer. | | |Bench brush | |

|28 |Sweep and dust mop the floor. | | |Broom, dust mop | |

|29 |Inspect machine for wear or visible defects. | | | | |

| |Report any problems to the instructor. | | | | |

|30 |Return Fixture O-7 to storage | | | | |

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Grain Direction

Throat opening

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