Genie GTH636 Parts Manual - Rentalex
GTH-636
Serial Number Range
from serial number GTH0615E-10000 to
GTH0616E-10999 from serial number GTH0615H-10001 to GTH0615H-10725 from GTH06E-11000
Part No. 1260883 Rev B6 April 2017
April 2017
2
GTH-636
Part No. 1260883
April 2017
How to Read Your Serial Number
Part No. 1260883
GTH-636
3
Table of Contents
April 2017
This manual is updated frequently. If you have a printed manual, you can keep it up to date by downloading new figures from the Genie website at . For the most up-to-date parts information, visit the Parts Lookup System on the Genie website at .
How to Read Your Serial Number..........................................3 Parts Stocking List.................................................................7 How to Order Parts................................................................8 Service Parts Fax Order Form...............................................9
Electronic Version Click on any page number to view the figure.
0100 Decals 101.1 Decals with Words.....................................................10 102.1 Decals with Symbols.................................................12
0200 Drive Chassis Components 201.1 Front Chassis View....................................................14 202.1 Rear Chassis View....................................................16 203.1 Center Chassis View.................................................18 204.1 Engine Tray Assembly...............................................20 205.1 Engine Cover Assembly............................................22 206.1 Front Axle View..........................................................24 207.1 Rear Axle View..........................................................26 208.1 Central Housing, Front Axle.......................................28 209.1 Hub Reduction, Front Axle.........................................30 210.1 Differential, Front Axle...............................................32 211.1 Brakes, Front Axle.....................................................34 212.1 Steering, Front Axle...................................................36 213.1 Trunion, Front Axle.....................................................38 214.1 Central Housing, Rear Axle.......................................40 215.1 Differential, Rear Axle................................................42 216.1 Hub Reduction, Rear Axle.........................................44 217.1 Steering, Rear Axle...................................................46 218.1 Trunion, Rear Axle.....................................................48
0300 Transmission Components 301.1 Converter Housing.....................................................50 302.1 Transmission Case....................................................52 303.1 Torque Converter.......................................................54 304.1 Gear Assembly..........................................................56 305.1 Pump Drive Assembly...............................................58
306.1 Charge Pump Assembly............................................60 307.1 Reverse Idler.............................................................62 308.1 Forward and Reverse Shaft.......................................64 309.1 Third Gear Shaft........................................................66 310.1 First and Second Gear Shaft.....................................68 311.1 Output Shaft..............................................................70 312.1 Control and Modulation Valves..................................72 313.1 Flex Plate...................................................................74 314.1 Transfer Case (drop box)...........................................76
0400 Cab Components 401.1 Standard Cab Components, View 1...........................78 402.1 Standard Cab Components, View 2...........................80 403.1 Standard Cab Components, View 3...........................82 404.1 Standard Cab Components, View 4...........................84 405.1 Joystick Controller Assemblies..................................86 406.1 Enclosed Cab Assembly Option, View 1....................88 407.1 Enclosed Cab Assembly Option, View 2....................90 408.1 Enclosed Cab Assembly Option, View 3....................92 409.1 Enclosed Cab Assembly Option, View 4....................94 410.1 Enclosed Cab Assembly Option, View 5....................96 411.1 Enclosed Cab Assembly Option, View 6....................98 412.1 Enclosed Cab Assembly Option, View 7..................100 413.1 Enclosed Cab Assembly Option, View 8..................102 414.1 Enclosed Cab Assembly Option, View 9..................104 415.1 Enclosed Cab Assembly Option, View 10................106
0500 Engine Components 501.1 Deutz 2.9TCD T4 Engine, View 1............................108 502.1 Deutz 2.9TCD T4 Engine, View 2............................110 503.1 Deutz 2.9TCD T4 Engine, View 3............................112 504.1 Deutz 2.9TCD T3 Engine, View 1............................114 505.1 Deutz 2.9TCD T3 Engine, View 2............................116 506.1 Deutz 2.9TCD T3 Engine, View 3............................118 507.1 Deutz Fuel Assembly...............................................120
0600 Boom Components 601.1 Small Boom Assembly.............................................122 602.1 Middle Boom Assembly...........................................124 603.1 Large Boom Assembly.............................................126 604.1 Extend Cylinder Assembly.......................................128
0700 Fork and Frame Components 701.1 Fork Frame, Quick Attachment................................130 702.1 Fork Frame, Rotate Attachment...............................132 703.1 Fork Frame, Swing Carriage Attachement...............134
0800 Hydraulic Components 801.1 Steering System......................................................136
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GTH-636
Part No. 1260883
April 2017
802.1 Sway Cylinder and Single Joystick Components.....138 803.1 Dual Joystick Components......................................140 804.1 Front and Rear Axle System....................................142 805.1 Boom Components..................................................144 806.1 Boom Components, Auxiliary..................................146 807.1 Primary Function Manifold with Single Joystick.......148 808.1 Primary Manifold with Dual Joystick........................150 809.1 Secondary Manifold.................................................152 810.1 Auxiliary Manifold and Brake Manifold.....................154 811.1 Hydraulic Pump.......................................................156
0900 Options 901.1 Worklights/Roadlights..............................................158 902.1 Cab Heater/AC Detail..............................................160 903.1 Deutz AC Components............................................162
1000 Wire Harnesses 1001. 1 Single Joystick System Harnesses.......................164 1002. 1 Dual Joystick System Harnesses..........................166 1003. 1 Engine Harnesses................................................168 1004. 1 Work and Road Light Harnesses..........................170 1005. 1 Cab Heater and HVAC Harnesses........................172
Indices Part Number Index.............................................................174 Part Description Index.......................................................179
Cross References Fittings Cross Reference...................................................186
Table of Contents (continued)
Part No. 1260883
GTH-636
5
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